- Programmable Standalone Ultrasonic Spray Coating System



The FlexiCoat System is an inline programmable 3-axis small footprint automated coating system that is suitable for almost any spray coating application. Fully automated control of process parameters and program recipe storage enables flexibility for R&D applications or pilot line to moderate volume production coatings. FlexiCoat is available with SMEMA conveyor for inline coating solutions.

FlexiCoat Inline System Features:

  • Up to 80% reduction in material consumption
  • Reduced wasteful overspray
  • Minimal servicing and downtime
  • Self-cleaning ultrasonic nozzle prevents clogging
  • Highly controllable spray produces reliable, consistent results
  • Low-velocity delivery will not damage components
  • Minimal floor space required
  • Controllable drop size customization

The FlexiCoat system employs robust ball screw slides driven by servo motors. Any Sono-Tek ultrasonic nozzle can be integrated. Spray patterns are easily shaped, ranging from 2 – 153 mm (0.01 – 6″) wide. A variety of integrated liquid delivery options are available with a wide range of flow rate capabilities, depending on system configuration.

The FlexiCoat Inline system features:

  • Windows®-based programming software
  • Teach pendant with trackball for easy axis motion and programming
  • Offline programming capabilities
  • 500 mm x 500 mm x 100 mm (19.69” x19.69” x 3.94”) range of motion
  • Programmable 3-axes coordinated motion via servo motors
  • Non-volatile memory for storage of up to 30 programs
  • Can be configured for spray up or spray down applications
  • Wide range of delivery rates from .02 ml/min and up
  • Optional SMEMA conveyor
  • Exhaust Sensor

Optional Equipment

  • IR Heat, Heat and/or Vacuum Plate
  • Ultrasonic Dispersion Pump
  • MicroFlow Recirculation Pump

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