SonoBraze - Ultrasonic Brazing System
From Equipment Solutions
Designed to be retrofitted onto existing lines, SonoBraze is ideal for spraying aluminum brazing fluxes onto targeted areas. The system is a complete solution that includes the non-clogging ultrasonic nozzle(s), flux recirculation, and controls. SonoBraze is ideally suited for Paint F Flux and standard brazing flux, and typically reduces consumption by 60% while reducing maintenance by over 90%.
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Basic Specifications
- CONTROLLER DIMENSIONS: 191cm H x 76cm W x 77cm D (75” H x 30” W x 30.4” D)
- SPRAY WIDTH (PER NOZZLE): AccuMist: 6-40mm (0.070 - 1”), Impact: Up to 160mm (6”), Extend: Up to 240mm (9')
- CONTROL: Touch screen embedded PC
- POWER REQUIREMENTS: 120, 220 V +/-10%, 50-60Hz
- AIR: 2-20 LPM (.07-.71 CFM) or 20-75 LPM (.71 – 2.65 CFM), 621 kPa (60 PSI) clean, dry and oil-free
- CERTIFICATION: CE
- ULTRASONIC NOZZLE DESIGNS: AccuMist, Impact, Extend
Details:
SonoBraze System Benefits:
- Ability to spray small, targeted areas
- Self-cleaning, non-clogging ultrasonic nozzle
- High transfer efficiency minimizes overspray
- Low maintenance system
SonoBraze Flux Brazing System Includes:
- Self-cleaning patented ultrasonic spray nozzle with air shaping
- Volumetric flux pump for repeatable flow rate
- 20 liter flux tank with mixing
- Touch screen embedded PC software control
- Full trigger capability – manual trigger, product sensor, or external trigger
- 5000 recipe storage
Sono-Tek is the inventor of the ultrasonic spray nozzle, and has been manufacturing precision ultrasonic spray systems in the U.S. since 1975. The unique atomized spray produced using ultrasonic nozzles results in drastic improvements in spray efficiency. Unlike pressure nozzles, ultrasonic nozzles do not use high pressure to force liquid through a very small orifice. Instead, high frequency vibrations are used to atomize the liquid into uniform, micron sized droplets. For more information about the unique nature of ultrasonic spray, go to http://www.sono-tek.com/how-ultrasonic-nozzles-work/
One major benefit of ultrasonic spray compared to other application methods is the breakup of agglomerated particles as the suspension travels down the nozzle body. The liquid is subjected to continuous ultrasonic vibrations during the entire spray process, resulting in more efficient, homogeneous deposition of suspensions. The picture on the left illustrates this phenomenon. And since it is a closed spray process there is no concern for open air drying of flux/binder mixture during the process.
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