USC - Bulk Seed Systems
USC is the only full service operation of its kind, priding itself on true craftsmanship and seeking out the best in the business. In-house welders, fabricators, assemblers, mechanical and electrical engineers, control panel technicians, product development teams, training and installation crews, and a national sales force allows USC to stand alone in the seed treating industry. Cutting edge programming, software and successful site integration for USC plays a pivotal role in the execution and implementation of each product. Developing user-friendly software is critical and USC realizes the importance of providing training to support these areas.
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Product Overview
Custom CAD By USC Engineers
A site sketch and requirements form is submitted to USC’s full-time Engineering Department to begin the process of building a custom CAD drawing. Upon completion, USC representatives review completed drawings, price quotes and quote clarification sheets with each customer. Questions, concerns and site layout changes are addressed to ensure exact requirements are met. Once approved, a final CAD design is produced with electrical schematics and bin site programming. On average, customers receive equipment 6-8 weeks after final design is approved
Bulk System Installation
After USC equipment has been shipped, and the complete order has successfully arrived at the specified location, USC sends an Installation Crew to correctly set up the site. Customers must have a qualified electrician provide power to equipment after installation is finished.
Bulk System Start-Up & Training
Once electrical power has been supplied to the site, a USC Equipment Specialist arrives to conduct official start-up of USC equipment. Customers are responsible for arranging a qualified scale technician to certify the scales and make legal for trade in the jurisdiction. USC provides a Training Specialist to visit each bulk site before treating seed for the first time. The Training Specialist properly trains each customer on USC’s single point automation, specific details about USC equipment and how to take advantage of all the added features USC products offer.
Integrated Single PLC Control Panel
- USC single touch screen control panel controls entire bulk system
- Each PLC bin site panel configured specifically for each site
- Bin inventory and tracking system
- Customer reporting ability with receipt printer
- Run batch by seed weight (in pounds), seed count or units
- Operate in metric or standard units; Auto calibration
Configurations & Options for Bulk Seed Systems:Weigh Hoppers:
- Tri-Flo® stacked above treater
- Tri-Flo® floor mounted with conveyor feeding treater
- 300-Unit weigh hopper stacked above treater
- 300-Unit weigh hopper floor mounted with conveyor feeding treater
- 100-Unit weigh hopper stacked above treater
- 100-Unit weigh hopper floor mounted with conveyor feeding treater
Box-Dump Hoppers:
- Floor mounted feeding into scale hopper
- Outside on under bin head or tail sections
- Floor mounted inside building feeding out to under bin conveyor
Bin Fill and Truck Unload Conveyors:
- Electrically powered bin fill and truck unload
- Hydraulic lift on bin fill conveyor
Under Bin Conveyors:
- Under bin lengths come in 2.5’ sections
- An under bin reversing option is available for easy clean out
Miscellaneous Options:
- Treater diverter system
- Treater pivot stand
- Swivel wheels for portable conveyors
- Flexible seed ladder for discharge conveyors
- Re-bag hoppers
- Vibrating hoppers
- Collapsible hoppers on conveyors
Specifications
- Lower height allows for use in existing buildings without retro fitting
- 9' 5' Height with floor mount of hopper system
- 6' Shorter than competition
- Height with treater under Tri-Flo™ hopper system varies by option from 15' 9' to 17' 2'
- 15' 9'SMW, 6' ext., no diverter
- 17' 2'SMW, 12' ext., diverter
- Three hopper designone control panel
- Runs 1800 units/hr. continuous
- No lost production timeas with a batch scale hopper
- Bin site tracking and customer reporting capabilities
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