How Are Hammers Manufactured?

Basically, a hammer is a tool or device for striking an object. (sudden blow) A hammer is primarily a hand tool used to drive nails. Assembling parts, striking metal and destroying objects. Hammers come in many shapes, sizes and styles, depending on the application And are a necessary tool for many trades.
Probuit offers a wide range of hammer tools as a hammer manufacturer.
Hammers must meet every challenge through critical and precise manufacturing processes. All manufacturing processes must be performed and executed correctly in three different production stages. Improper maintenance can cause the hammer head to separate from the handle, which can cause serious injury to someone or damage to other items.

Hammer Heads
The first step in making a hammer is to create the hammer head. Hammer heads are made by a process called hot forging. This heats the bar to a temperature of 1200 to 1300°C and then cuts the hot bar or presses the hot bar or billet between two punches. This is a solid steel plate with a die-like cavity. One die is fixed and the other is attached to a piston to push the metal into shape. This usually uses several different shaped dies to align the metal in the hammer head. Cut off the protruding edges of the grain. Cool the hammer head, steam it and paint or putty it.

Make a hammer handle
This step is to prepare the handle. Traditional hammers have a wooden handle. The main material for this step is a piece of wood. The handle is made by cutting the wood to the desired size and attaching it to a lathe. Next, the wood is cut and trimmed to fit the shape and size of your hammer head. It is then cut diagonally across the top of the handle. After the carving process is complete, the handle is cleaned and polished. Use other treatments, such as staining and painting, as needed. If the hammer has a steel shank handle, the rod is formed by heating the rod to plastic and pressing it into a hole with the desired cross-sectional shape. This process is called extrusion. In both cases, a protective plastic core can be formed.

Head and grip set
For wooden-handled hammers, the assembly process is very simple. The handle is pushed into the bottom of the hammer head and into the area called the kingpin. A wooden wedge is inserted and slotted into the diagonal recess of the handle. The wedge extends the grip inside the Azeeye and creates friction to hold the head firmly in place on the grip. Gently press in the wedge. The steel wedge can be inserted vertically through the handle for further extension. Hold the first wedge.

If the hammer has a steel shank Hold the handle over the head. Then pour liquid epoxy through the top into the hole and hold the handle. The handle is made of rubber and is placed in a hollow mold. The handle is molded in the lower part. You can put a self-adhesive label with the manufacturer, brand name and other information on the handle.

Hammer quality testing
In addition to regular visual inspections and measurements, the steps are also checked. Again, perhaps the most important step in the production process is the hardening of the head. Temperature and heating and cooling rates are critical to proper development. Hardness and overall function are strictly controlled.