Organic fertilizer pellet maker and accessory equipment
Organic fertilizer pellet machine is a type of devices that uses poultry and pig manure as the main basic materials, includes a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate as well as other materials, as well as makes use of rice bran, yeast, soybean dish as well as sugar to ferment for a certain period of time as organic microorganisms.
Under the activity of sulfuric acid, the devices is combined as well as fermented to generate biochemical fertilizer.
1. Intro of organic fertilizer pellet machine
The items produced by the organic fertilizer equipment are made of fresh chicken and pig manure, with no chemical ingredients. Nonetheless, hens as well as pigs have inadequate food digestion capacity, and also can only take in 25% of the nutrients, while the various other 75% of the nutrients in the feed are combined with the manure. Release, so that the completely dry product contains nitrogen, phosphorus, potassium, raw material, amino acid, protein and various other active ingredients.
( 1) Category of fertilizer pellet making machine
Pre-fermentation component: organic fertilizer fermentation equipment, high-humidity material pulverizer, trommel screening machine.
Post-granulation part: mixing mixer, organic fertilizer granulator, disc granulator, wet tooth mixing natural fertilizer pellet equipment, natural fertilizer dryer, rotary colder, drum testing machine, rotary finishing equipment, Automatic weighing product packaging device, intermediate belt conveyor link.
Related post: Organic Fertilizer Production Line
( 2) Setup of natural fertilizer equipment:
High arrangement: organic fertilizer dehydrator, fermentation turner, semi-wet material pulverizer, straight mixer, natural fertilizer pellet maker, dryer, cooler, drum testing maker, layer device, packaging devices, belt conveyor, etc.
Medium arrangement: semi-wet product pulverizer, horizontal mixer, natural fertilizer pellet machine, dryer, cooler, trommel testing equipment, product packaging equipment, belt conveyor, and so on.
Reduced arrangement: semi-wet product pulverizer, horizontal mixer, fertilizer pellet mill/trommel screening equipment, product packaging tools.
Related post: Chicken Manure Pellet Machine
2. Refine flow of the organic fertilizer pellet maker plant
Basic material selection (animal manure, etc)-- > drying and also sanitation-- > active ingredients blending-- > granulation-- > cooling and screening-- > metering and also sealing-- > ended up item storage space.
The total collection of natural fertilizer pellet equipment is primarily composed of fermentation system, drying out system, deodorization and dirt removal system, squashing system, batching system, blending system, granulation system and finished item packaging system.
( safe therapy of animals and also poultry manure) The fermentation system includes: feeding and also conveying It is composed of maker, biological deodorizer, mixer, proprietary turning as well as polishing equipment, oxygen supply system as well as automated control system.
The construction range of fertilizer factory is usually 30,000 to 250,000 loads annually. It is essential to adequately think about regional resources, market capability, and market insurance coverage span.
Normally, small brand-new fertilizer factory must have an annual outcome of 10,000 lots (1.5 tons/hour), 20,000 heaps (3 tons/hour), and 30,000 heaps (4.5 tons/hour); big manufacturing facilities with an yearly output of 10-30 million lots.
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The financial investment range and also item style require to be formulated according to the following problems: qualities of raw material sources, local dirt problems, regional planting framework and main plant varieties, factory website conditions, level of automation of manufacturing, etc 3. Production process of natural fertilizer machine line
Rotating drum organic fertilizer pellet equipment, in which vapor, gaseous ammonia or phosphoric acid or nitrogen option, phosphorus ammonia slurry, hefty calcium slurry are presented into the machine to complete the chain reaction and also home heating compound fertilizer granulation process in the barrel, or the chilly granulation procedure of substance fertilizer supplemented with a percentage of water.
The product to be granulated is passed through the rotating activity of the cylinder, and also the rolling turning occurs when the cyndrical tube is vacant, and also it is accumulated into rounds under a certain moisture as well as temperature level to finish the ball making procedure.
The manufacture and production of organic plant foods are better for organic fertilizer pellet machines. Since a lot of the raw products are made up of fermented raw material. For that reason, no chemical reaction is needed in the production and granulation process. There is no requirement for heavy steam to interfere. It is just necessary to atomize water.
The concept is via the turning of the disc. The product glides down normally in the disc to develop particles. It is like a snowball. It gradually develops bits. The raw products of organic fertilizer are diversified. The urban sludge. And also residential waste. Cooking area waste. All are excellent resources for the manufacturing of organic plant foods.
The new criterion for natural plant foods:
- Raw material (dry basis), % ≥ 25.0 25.0
- Moisture, % ≤ 30.0 15.0
- pH value 5.5 ~ 8.5 5.5 ~ 8.5.
- The variety of fecal coliforms, number/g( mL) ≤ 100 100.
- Ascaris egg death, % ≥ 95 95 4.4.
- As, Cd, Pb, Cr, Hg content indexes in bio-organic fertilizer items should adhere to the stipulations of NY/T 798.
If not natural nutrients are contributed to the product, the complete nutrition web content in the item must be clearly suggested, shared as the total amount of (N P2O5 K2O).
4. Information process of natural fertilizer palnt.
The production of natural fertilizer should experience the process of fermentation, squashing, blending, granulation by natural fertilizer pellet maker, drying out, cooling down, testing. Among them, the fermentation procedure and also the squashing process are particularly essential. It supplies raw materials for top quality natural fertilizer.
Only the raw products are great. The organic fertilizer generated with top quality organic fertilizer pellet equipment can pass the test. It can withstand the test of users. The bio-organic fertilizer task has a short building and construction duration, high financial investment return, low risk and brief payback period.
More details: https://www.pellet-richi.com/wood-pellet-machine/organic-fertilizer-pellet-machine.html
Normally, the investment of the natural fertilizer pellet equipment plant is recouped in one year as well as the profit is created because year. Normally, the organic fertilizer pellet production process layout consists of:
- Reliable substance strain and its propagation modern technology;
- Advanced resources preparation technology and biological fermentation system;
- The most effective unique fertilizer formula modern technology (flexibly develop the best combination of item solutions according to local dirt as well as plant attributes);
- Sensible secondary pollution (exhaust gas and also miserable gas) control technology;
- Design as well as manufacture innovation of complete sets of natural fertilizer pellet device for fertilizer manufacturing.
For more details: Richi Machinery
Email Address: enquiry@pellet-richi.com
Phone/Whatsapp: 0086-13838389622
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