14 Gallon Pro Series - Lawn & Garden Sprayers- Brochure

Page 105-10AS20005, Rev.4Page 2 Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfi ed with your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.GENERAL INFORMATION1. Whenever terms “LEFT” and “RIGHT” are used in this manual it means from a position behind sprayer and facing forward.2. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION. WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE FOLLOWING INSTRUCTIONS:Chemicals are dangerous. Know exactly what you’re going to do and what is going to happen before attempting to work with these products. Improper selection or use can injure people, animals, plants and soil. Always wear protective clothing such as coveralls, goggles and gloves when working with chemicals or sprayer.Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.Table of Contents General information ............................................................................................................. 2 Warranty Registration .........................................................................................................3-4 Safety, Signal Words ........................................................................................................... 5 Equipment Safety Guidelines .............................................................................................. 6 Lighting and Marking ........................................................................................................... 6 Safety Sign Care ................................................................................................................. 6 Safety Sign Locations ......................................................................................................... 7 Transport Operations ........................................................................................................... 8 Remember .......................................................................................................................... 8 Before Operation ................................................................................................................. 8 During Operation ................................................................................................................. 9 Following Operation ............................................................................................................ 9 Performing Maintenance .................................................................................................... 10 Bolt Torque ......................................................................................................................... 11 14 Gallon Sprayer (SM14) Breakdown and Parts List ......................................................12-13 HYMB85 Mounting Brackets Breakdown and Parts List ................................................... 14 80” Boom Assembly (80B10) Breakdown and Parts List .................................................. 15 12’ Boom Assembly (144-B14) Breakdown and Parts List ............................................... 16 Electric Pump breakdown and Parts List .......................................................................... 17 Sprayer Calibration ............................................................................................................. 18 Sprayer Checklist .............................................................................................................. 19Page 3How satisfied are you with our product? ? ? ? ?How satisfied are you with the dealership/distributor sales staff? ? ? ? ?Dealer/Distributor Name City State How satisfied are you with the company sales staff? ? ? ? ?How satisfied are you with the delivery? ? ? ? ?Did you have any contact with a Demco Representative? YES NOIf YES, how satisfied were you? ? ? ? ?I would recommend this product to my family and friends. YES NOWould you purchase again from DEMCO? YES NOSince taking delivery, have you been contacted by the dealer? YES NODid you have any problems with this DEMCO product? YES NOIf YES, are you satisfied with the company’s resolution of your problem? ? ? ? ?Please list the specific source of information prompting this purchase. After purchasing this product, do you see any needed product improvement? If yes, what improvement? What other products would you like to see DEMCO offer? Comments Owner’s Name: Mailing Address: City: State: Zip Code: Model#: Serial #: Purchase Date: Owner’s Signature: Please return to DEMCO By FAX or tri-folding this form to the backside, it is pre-addressed.Ag ?RV ?Rental ?Brakes ?Marine ?Warranty Registration4010 320th Street • Box 189 • Boyden, Iowa 51234Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420www.demco-products.comVerySatisfied SatisfiedVeryDissatisfiedDissatisfiedPage 4PostageDemco4010 320th Street, Box 189 Boyden, Iowa 51234Page 5SAFETYTAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THISMANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.THIS SYMBOL MEANSATTENTIONBECOME ALERTYOUR SAFETY IS INVOLVED SIGNAL WORDS This manual uses of the following signal words--DANGER, WARNING, and CAUTION-- with safety messages. The appropriate signal word has been selected using the following guidelines.DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact your dealer or Demco, 4010 320th Street, P.O. Box 189, Boyden, IA 51234 ph: (712) 725-2311 or Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.comPage 6SAFETY...YOU CAN LIVE WITH ITEQUIPMENT SAFETY GUIDELINESEvery year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.Do not attempt to operate this sprayer under the infl uence of alcohol or drugs.Review safety instructions with all users.Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS.Do not paint over, remove, or deface any safety signs or warning decals on your sprayer. Observe all safety signs and practice instructions on them.Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question-DON’T TRY IT. LIGHTING AND MARKINGIt is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain sprayer to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility.SAFETY SIGN CARE• Keep safety signs clean and legible at all times.• Replace safety signs that are missing or have become illegible.• Replacement parts that displayed a safety sign should also display current sign.• Safety signs are available from your distributor, dealer parts department, or factory.How to install safety signs:• Be sure that installation area is clean and dry.• Decide on exact position before you remove backing paper.• Remove smallest portion of split backing paper. • Align decal over specifi ed area and carefully press small portion with exposed sticky backing in place.• Slowly peel back remaining paper and carefully smooth decal into place.• Air pockets can be pierced with a pin and smoothed out using piece of backing paper. Page 7SAFETY SIGN LOCATIONSTypes of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.ABA. AB21014 - Warning: Refer to chemical supplier and manufacturer Qty. 1B. AA21012 - Small Demco Qty. 2Page 8BEFORE OPERATION:• Carefully study and understand this manual.• Do not wear loose-fi tting clothing which may catch in moving parts.• Always wear protective clothing and substantial shoes.• It is recommended that suitable protective hearing and eye protection be worn.• The operator may come in contact with certain materials which may require specifi c safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)• Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.• Be sure there are no tools lying on or in equipment• Do not use sprayer until you are sure that area is clear, especially around children and animals.• Don’t hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment.• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.TRANSPORT OPERATIONS• Adopt safe driving practices: - Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep speed to a minimum. - Reduce speed prior to turns to avoid risk of overturning. - Always keep ATV in gear to provide engine braking when going downhill. Do not coast. - Do not drink and drive• Comply with state and local laws governing the use of ATV’s. Do not use the ATV on highway and streets if prohibited.• Use approved accessory lighting and fl ags and necessary warning devices if using the ATV on streets or highways. Always use fl ashing amber lights or slow moving vehicle emblem if operating on streets or highways.• Use of fl ashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.• Be a safe and courteous driver at all times.• Watch for obstructions overhead and side to side while transporting.• Always operate your ATV in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, stopping, etc.REMEMBERYour best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer. Page 9DURING OPERATION• Beware of bystanders, PARTICULARLY CHILDREN Always look around to make sure that it is safe to start engine of towing vehicle or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. • NO PASSENGERS ALLOWED- Do not carry passengers anywhere on sprayer. • Keep hands and clothing clear of moving parts.• Do not clean, lubricate, or adjust your sprayer while it is moving.• When halting operation, even periodically, set vehicles brakes, shut off engine, and remove ignition key.• Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation. - DO NOT operate near edge of drop-offs or banks. - DO NOT operate on steep slopes as overturn may result. - Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.• Pick the most level possible route when transporting across fi elds. Avoid edges of ditches, gullies, and steep hillsides.• Be extra careful when working on inclines.• Periodically clear sprayer of brush, twigs, or other materials to prevent buildup of dry combustible materials. • Maneuver tractor or towing vehicle at safe speeds.• Avoid loose gravel, rocks, and holes; they can be dangerous for sprayer operation or movement.• Do not walk or work under raised components or attachments unless securely supported.• Keep all bystanders, pets, and livestock clear of work area.• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.• Never leave running equipment attachments unattended.• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.FOLLOWING OPERATION• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, shut off engine and remove ignition key.• Store unit in an area away from human activity.• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.• Do not permit children to play on or around stored unit.• Make sure all parked machines are on a hard, level surface and engage all safety devices.Page 10PERFORMING MAINTENANCE• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.• Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key.• Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance.• Always use a safety support and block wheels. Never use a jack to support machine.• Always use proper tools or equipment for job at hand.• Use extreme caution when making adjustments.• Follow torque chart on page 11 in this manual when tightening bolts and nuts.• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fl uid escaping under pressure can penetrate skin.• Openings in skin and minor cuts are susceptible to infection from hydraulic fl uid. Without immediate medical treatment, serious infection and reactions can occur.• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.• Replace all shields and guards after servicing and before moving.• After servicing, be sure all tools, parts and service equipment are removed.• Do not allow grease or oil to build up on any step or platform.• When replacing bolts refer to owners manual.• Refer to bolt torque chart on page 11 for head identifi cation marking.• Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifi cations. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.• If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.• A fi re extinguisher and fi rst aid kit should be kept readily accessible while performing maintenance on this sprayer.Page 11Tighten all bolts to torques specifi ed in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specifi ed, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * GRADE 2 GRADE 5 GRADE 8 “A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 1/4” 6 (8) 9 (12) 12 (16) 5/16” 10 (13) 18 (25) 25 (35) 3/8” 20 (27) 30 (40) 45 (60) 7/16” 30 (40) 50 (70) 80 (110) 1/2” 45 (60) 75 (100) 115 (155) 9/16” 70 (95) 115 (155) 165 (220) 5/8” 95 (130) 150 (200) 225 (300) 3/4” 165 (225) 290 (390) 400 (540) 7/8” 170 (230) 420 (570) 650 (880) 1” 225 (300) 630 (850) 970 (1310) Torque fi gures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specifi ed in this manual. When using locking elements, increase torque values by 5%.* GRADE or CLASS value for bolts and capscrews are identifi ed by their head markings.Torque Specifi cations CLASS 8.8 CLASS 9.8 CLASS 10.9 “A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 6 9 (13) 10 (14) 13 (17) 7 15 (21) 18 (24) 21 (29) 8 23 (31) 25 (34) 31 (42) 10 45 (61) 50 (68) 61 (83) 12 78 (106) 88 (118) 106 (144) 14 125 (169) 140 (189) 170 (230) 16 194 (263) 216 (293) 263 (357) 18 268 (363) -- -- 364 (493) 20 378 (513) -- -- 515 (689) 22 516 (699) -- -- 702 (952) 24 654 (886) -- -- 890 (1206) Bolt Torque for Metric bolts * GRADE-2 GRADE-5 GRADE-8 8.8 10.99.8CLASS 8.8 CLASS 9.8 CLASS 10.9BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.Page 1214 GALLON SPRAYER (SM14) PARTS BREAKDOWN392456678910111213141516 1718192021222324252627282932331920303837343135123Positive WireNegative Wire3636Positive WirePositive WireNegative WireIncluded with switchPage 1314 GALLON SPRAYER (SM14) PARTS LIST REF. PART NO. NO. QTY. DESCRIPTIONPlease order replacement parts by PART NO. and DESCRIPTION. 1. 09244 1 Replacement Fuse Holder 2. 09272 1 Replacement 20 Amp Fuse 3. B6PH 2 3/8” Hose Clamp (Nylon) 4. 380RB - 3/8” I.D. Rubber Hose (15’) 5. 04742 1 Short Rubber Tarp Strap 6. 04658 2 S-Hook for Tarp Strap 7. 02205 4 #10-24 UNC Nylon Insert Locknut 8. 07490 4 .50” OD x .19” ID Flatwasher 9. 8000 543 150 1 12 Volt Electric Pump 10. EL3838 1 3/8” MPT x 3/8” Hose Barb Elbow 11. 04824 2 #10-24 UNC Special U-bolt (2-1/16” wide) 12. 00622 4 1/4”-10 UNC x 1/2” lg. Flat Hd. Slotted Cap Screw 13. 04747-80 1 Pump and Battery Mount 14. 8027 1 Swivel Nut 15. K8400 1/2 1 1/2” Hose Barb 16. 8079NY 1 50 Mesh Polypropylene Strainer 17. NB1614 1 3/8” MPT x 1/4” MPT Strainer Fitting 18. RB3814 1 3/8” MPT x 1/4” FPT Reducer Fitting 19. B8PH 2 1/2” Hose Clamp (Nylon) 20. 120RB - 1/2” I.D. Rubber Hose (36”) 21. P14 14 1 14 Gallon Tank (Lid included) 22. PL5A 1 Tank Lid Only 23. BEL1212 1 1/2” MPT x 1/2” Hose Barb Elbow (GFP) 24. 04746-80 1 Main Frame with Bushings 25. 04745-80 1 Main Frame 26. 00004 6 5/16” Flatwasher 27. 00036 6 5/16” Lockwasher 28. 05961 6 5/16-18 UNC x 5/8” Hex Hd. Bolt (Gr. 5) 29. 04764 1 14-2 strand x 8’ wire Harness w/battery clamps (10’) 30. 01013 1 Switch 31. 04755-95 1 Switch Mount 32. 02447 1 Red Battery Clamp 33. 02448 1 Black Battery Clamp 34. 04055 1 1/4” Hex Head Bolt 35. 02772 1 1/4” Nylon Insert Locknut 36. 05004 2 Spade Ends-switch 37. 05020 2 Spade Ends-pump 38. 05021 2 Spade Ends-wire harness 39. 12217 1 15” Poly Hand Gun with tipPage 14HYMB MOUNTING BRACKETSHONDA, KAWASAKI, POLARIS, YAMAHA with LUGGAGE RACKNOTE: Item No.2 may not be required on all units. REF. PART REQ’D NO. NO. QTY. DESCRIPTIONEX14KT PARTS LIST 1. BEL1212 1 1/2”MPT x 1/2” Hose Barb Elbow (GFP) 2. T12 1 1/2” Hose Barb Tee 3. B8PH 4 1/2” Plastic Hose Clamp 4. P14 14 1 14 Gal. Poly. Tank w/Lid 5. 04745-70 1 Frame Rail 6. 04746-70 1 Frame Rail w/Bushing 7. 120RB - 1/2” ID Rubber Hose (5’ Req’d)) - HYMB 1 Mounting Kit (parts listed above) SECONDARY TANK OPTION PARTS BREAKDOWN112234441155661334567HYMB MOUNTING KIT32Feeder Line of Existing TankPlease order replacement parts by PART NO. and DESCRIPTION. REF. PART REQ’D NO. NO. QTY. DESCRIPTIONHYMB MOUNTING BRACKETS PARTS LIST3 1. 02441-95 4 Mounting Clamp 2. 02440-95 2 Mounting Bar 3. 02990 4 5/16”-18 UNC x 1” Hex Hd. Bolt 4. 00372 4 5/16”-18 UNC x 1-1/2” Hex Hd. Bolt 5. 00036 4 5/16” Lockwasher 6. 02802 4 5/16”-18 UNC Nylon Insert LocknutPage 15 - B11 114 2 1-1/4” Boom Clamp Assembly 16. 00062 1 1/4”-20 UNC Hex Nut 17. 00337-95 2 1-1/4” Boom Clamp 18. 00068 1 1/4”-20 UNC x 3/4” Hex Bolt 19. 4193 A PP50 2 5 PSI Ball Check Strainer 20. AN1.5 2 Flood Jet Spray Tip (Blue) 21. 8027 2 11/16” FPS Swivel Nut 22. B12 2 Nozzle Nut 23. 02678-95 2 Boom Mounting Plate 24. 00909 2 5/16”-18 UNC x 1-1/4” Sq. U-bolt 25. 00004 4 5/16” Flatwasher 26. 02802 4 5/16”-18 UNC Nylon Insert Locknut 27. 02253-10 1 Boom Tube 1. 380RB - 3/8” I.D. Rubber Hose (5’) 2. B6PH 7 3/8” Hose Clamp 3. A3838 1 3/8” MPT x 3/8” Hose Barb 4. 03900 1 3/8” FPT x 3/8” FPT Valve 5. EL1238 1 1/2” MPT x 3/8” Hose Barb Elbow 6. BTT12 1 1/2” FPT Tee 7. BM1238 2 1/2” MPT x 3/8” MPT Nipple Fitting 8. 00095 2 3/8”-16 UNC x 3/4” Sq. Hd. Set Screw 9. 02274-70 2 Mounting Pipe 10. NHT11 1 Hose Tie 11. T38 1 3/8” Hose Barb Insert Tee 12. 00955 2 1/4”-20 UNC Round U-bolt 13. 02772 4 1/4”-20 UNC Nylon Insert Locknut 14. 00214 4 1/4” Flatwasher 15. NTL38 2 3/8” Elbow Spray Nozzle Fitting (w/nut)Please order replacement parts by PART NO. and DESCRIPTION. REF. PART REQ’D NO. NO. QTY. DESCRIPTIONOPTIONAL 80” BOOM ASSEMBLY (80B10) PARTS LIST REF. PART REQ’D NO. NO. QTY. DESCRIPTIONNOTE: Use thread sealant on all threaded fi ttings.89910111212131316141415171822221920 21222324242526112234 7567232714 GALLON SPRAYER (SM14) WITH OPTIONAL 80” BOOM ASSEMBLY (80B10) PARTS BREAKDOWNPage 16 1. 02678-95 2 Boom Mounting Plate 2. 00909 2 5/16”-18 UNC x 1-1/2” Square U-bolt 3. 00004 4 5/16” Flatwasher 4. 02802 4 5/16”-18 UNC Nylon Insert Locknut 5. 04822 2 1/4”-20 UNC x 1-1/2” Round U-bolt 6. 00214 4 1/4” Flatwasher 7. 02772 4 1/4”-20 UNC Nylon Insert Locknut 8. 02274-70 2 Mounting Pipe 9. 02636-10 1 Center Boom Section 10. 02637-10 1 Right Boom Section 11. 02638-10 1 Left Boom Section 12. 00340-95 2 Wing Hinge Pin (includes two 11137) 13. 11137 2 3/8” Clinch Nut (incl’d with 00340-95) 14. 01564 2 Spring 15. 00357 2 3/8”-16 UNC x 4-1/2” Tension Bolt 16. 02592 2 3/8”-16 UNC Nylon Insert Locknut 17. T38 1 3/8” Insert Tee 18. B6H 8 3/8” Gear Clamp 19. 380RB - 3/8” I.D. Rubber Hose 20. NHT11 5 Hose Tie 21. NTT38 2 3/8” Tee Nozzle Fitting w/nut B11 114 4 1-1/4” Boom Clamp Assembly 22. 00337-95 2 1-1/4” Boom Clamp 23. 00068 1 1/4”-20 UNC x 3/4” Hex Hd. Bolt 24. 02772 1 1/4”-20 UNC Nylon Insert Locknut 25. 4193APP50 4 5 PSI Ball Check Valve 26. AN1.5 4 Flood Jet Spray Tip 27. 8027 4 11/16” FPS Swivel Nut 28. NTL38 2 3/8” Elbow Spray Nozzle Fitting w/nut12’ BOOM ASSEMBLY (144B14) PARTS BREAKDOWNNOTE: Use thread sealant on all threaded fi ttings.18 12’ BOOM (144B14) PARTS LIST REF. PART REQ’D NO. NO. QTY. DESCRIPTION REF. PART REQ’D NO. NO. QTY. DESCRIPTIONPlease order replacement parts by PART NO. and DESCRIPTION.33313230 3319291818191834111214158 192013202818232425273626222122 252736262423191817 188952345211616767103738 29. A3838 1 3/8”MPT x 3/8” Hose Barb 30. 03900 1 3/8”FPT x 3/8”FPT Valve 31. EL1238 1 1/2”MPT x 3/8” Hose Barb Elbow 32. BTT12 1 1/2”FPT Tee (GFP) 33. BM1238 2 1/2”MPT Nipple Fitting 34. 00095 2 3/8”-16UNC Sq. Hd. Set Screw 35. B6PH 2 3/8” Gear Clamp 36. B12 4 Nozzle Nut 37. 00640 2 1/2”-13 UNC Jam Nut 38. 00967 2 1/2”-13 UNC x 1-1/4” Hex Head BoltPage 178000 543 15024563 1. 94 382 09 Pumphead complete w/viton parts 2. 94 378 00 Upper Housing Kit 3. 94 391 09 Viton Valve Kit w/45 PSI by-pass 4. 94 395 06 Santoprene Diaphragm Kit 5. 94 385 03 Lower Housing Drive Assembly 3.0 degree Cam 6. 94 370 03 Motor and Base Assembly REF. PART NO. NO. DESCRIPTIONELECTRIC PUMP PARTS LISTPART NO.8000 543 150 12 VDC continuous duty motor and positive displacement diaphragm pump. Pump is equipped with viton valves, santoprene diaphragm, and will bypass liquid at 45 PSI. 1.5 GPM maximum discharge. 3/8” FPT ports. ELECTRIC PUMP PARTS BREAKDOWNPage 18DOUBLEOVERLAP 10 .15 11.2 7.5 5.6 4.5 3.7 3.2 2.8 20 .21 15.8 10.5 7.9 6.3 5.3 4.6 3.9 30 .26 19.4 12.9 9.7 7.7 6.4 5.6 4.8 40 .30 22.2 14.8 11.1 8.9 7.4 6.5 5.6 3.0 23 45 68 4.0 17 34 51 5.0 14 27 41 6.0 11 23 34 7.0 9.7 19 29 8.0 8.5 17 26 10 6.8 14 20 .05 300 .20 75 .06 250 .225 67 .07 214 .25 60 .08 188 .30 50 .09 167 .35 43 .10 150 .40 38 .11 136 .50 30 .12 125 .60 25 .13 115 .70 21 .14 107 .80 19 .15 100 .90 17 .17 88 1.0 15 speed in MPH (miles per hr.) 100 feet 200 feet 300 feetVEHICLE SPEEDSMark off a distance of 100, 200 or 300 feet. Run the lawn mower or all terrain vehicle over this distance, carefully marking the throttle setting or speedometer reading. To make measurement of test run, begin from a standing start far enough ahead of the fi rst marker so that your rig is at full speed before traveling the 100, 200 or 300 foot distances. time required in SECONDS to travel: seconds seconds GPM to collect 1 qt. GPM to collect 1 qt.RATES OF FLOW...for calibrating spray tips.Use the following formula to determine your ratio per acre.GPA - Gallons Per AcreGPM - Gallons Per MinuteMPH - Miles Per Hour 5940 x GPM (Per Nozzle) MPH x W** W - Nozzle spacing in inches.GPA =Important: Replace all worn tips and those with streaky or uneven patterns. Liquid Capacity Pressure 1 Nozzle in in 2 3 4 5 6 7 8 Tip No. PSI GPM MPH MPH MPH MPH MPH MPH MPHGALLONS PER ACRE40” TIP SPACING AN1.5 Spray Tip Chart for 80” and 144” Booms Liquid Capacity Pressure 1 Nozzle in in 2 3 4 5 6 7 8 Tip No. PSI GPM MPH MPH MPH MPH MPH MPH MPHGALLONS PER ACRE30” TIP SPACING LP015 110 Spray Tip Chart for 90” Booms Liquid Capacity Pressure 1 Nozzle in in 2 3 4 5 6 7 8 Tip No. PSI GPM MPH MPH MPH MPH MPH MPH MPHGALLONS PER ACRE40” TIP SPACING LP015 110Spray Tip Chart for Single Tip (40”) BoomsAcre =43,560 square feet*approximately 13-1/2” for 30” coverage.*approximately 15” for 40” coverage.This tip (LP015 110) is specially designed to operate at low pressure, and wide angle allowing the boom to be run close to the ground for less spray drift. CALIBRATION INSTRUCTIONS TIPSPACING30%OVERLAP*SPRAYHEIGHTThere is not a standard spray height for FloodJet tips. Raise or lower the spray boom. . . or rotate nozzle tips to double overlap spray patterns and provide optimum coverage along spray boom.When switching from one chemical to another chemical in the sprayer where contamination must be prevented, wash out with ammonia and water through the tank, pump and all hose. Then fl ush with water two or three times. Herbicides such as 2-4-D are hard to remove. After using them, follow the special cleaning procedures noted on the pesticide label. TIPSPACING 15 .15 11.2 7.5 5.6 4.5 3.7 3.2 2.8 20 .17 13.0 8.7 6.5 5.2 4.3 3.7 3.2 30 .21 15.8 10.5 7.9 6.3 5.3 4.5 3.7 40 .24 18.2 12.1 9.1 7.3 6.1 5.2 4.6 15 .15 14.8 9.9 7.4 5.9 5.0 4.2 3.7 20 .17 17.2 11.5 8.6 6.9 5.7 4.9 4.3 30 .21 21.0 14.0 10.5 8.4 7.0 6.0 5.3 40 .24 24.2 16.2 12.1 9.7 8.1 6.9 6.0 Page 19SPRAYER CHECKLIST:Downtime in fi elds caused by fi eld breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending a little time running over this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later on.NOTE: Demco does not and will not make any recom-mendations concerning the application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding ap-plication of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations.Check Before Going To The Field :1. NOZZLES Check tip for excessive wear by checking for grooves in or near tip opening. Check nozzle spacing by starting at center and working outwards. Check boom for proper height.2. HOSES Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched. Check for leakage in any lines.3. TANK Remove and clean agitator orifi ces. Check orifi ces for excessive wear by checking for grooves in or near orifi ce opening. Inspect fi tting and grommets to insure they are in good condition. 4. CONTROLS Check for leakage, plugging, or wear on all valves, fi t-tings, etc. Clean off any build up of foreign material. 5. PUMP Check to be sure pump turns freely.6. FRAME Be sure all bolts are tightened.7. REPLACEMENT PARTS Replace all worn or damaged parts.After Season Care:NOTE: It is important that when cleaning sprayer you wear proper safety equipment. See your chemical or fertilizer package for this information.1. After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in system, it is very diffi cult to put back into suspension and can cause malfunction, damage or injury.2. When cleaned, tank should have all openings closed or covered to keep dirt from blowing in.3. Pump should be fl ushed with soluble oil and pump ports plugged to keep out moisture and air.4. Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed).5. Clean tip opening with a wooden toothpick. Never use wire or a hard object that could distort opening.6. Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.7. Water rinse and dry tips before storing.• Keep hands, feet, and loose clothing away from rotating parts.• Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals.WARNING: To Prevent Serious Injury Or DeathPage 204010 320th St., P.O. BOX 189, BOYDEN, IA. 51234PH: (712) 725-2311FAX: (712) 725-2380 or 1-800-845-6420TOLL FREE: 1-800-54DEMCO (1-800-543-3626)www.demco-products.com