DewEze - Model 600 - 700 Series - Bale Beds Brochure

400/500RRR400 & 500Series FlatbedRound BaleTransporter& FeederOperator’sManualPart no. 2002567/115/12400/500RR1400/500RRThank you for purchasing a DewEze Flatbed.TO THE OWNER OR OPERATOR:As with all Harper products, the 400 and 500 Series Flatbeds have been thoroughly tested and built to provide a sturdy, dependable product. The Flatbed is equipped with live hydraulics, which allows it to be used for a wide range of lifting and hauling tasks. This manual is written as an aid to oper-ating and maintaining the DewEze Flatbed. Read and understand the manual thoroughly before operation to avoid damage to the unit or injury to the operator or bystanders.A Flatbed can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are present at certain locations in the text. Harper Industries is not responsible for accidents or injuries that result from the misuse or lack of maintenance of the Flatbed.SYMBOL: SAFETY WARNING MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarifica-tion. 151 E. HWY. 160 Harper, KS 67058(620) 896-7381 • Fax (620) 896-7129Toll Free 800-835-1042Email info@deweze.comWebsite www.deweze.com© 2012 Harper Industries, Inc.The Harper and DewEze names and the ATM logo are registered trademarks of Harper Industries, Inc. All other brand and product-names are trademarks or registered trademarks of their respective companies.RR1400/500RRStatement of WarrantyHarper Industries warrants to each purchaser of a new DewEze Flatbed from an autho-rized dealer or representative, that such equipment is free of manufacturer’s defects which appear while in normal service for a period of TWO YEARS commencing with deliver to the original user. The Flatbed hydraulic and electrical systems are warranted for a period of one year.The obligation of Harper Industries under this warranty is expressly limited, at our op-tion, to replacement or repair at a service facility designated by Harper Industries or at the manufacturing plant in Harper, Ks. A part will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable use (including failure to provide reasonable and necessary maintenance, or by performing functions without genuine DewEze accessories) while in the possession of the consumer.Harper Industries shall not be liable for the consequential damages of any kind, including but not limited to consequential labor costs or transportation charges in connection with replacement or repair of defective parts.Harper Industries makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers.ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Harper Industries makes no other express warranty, nor is anyone authorized to make any on behalf of Harper In-dustries.For further information please contact your nearest DewEze dealer.RECORDSDate of Purchase ______ / ______ / ______ Dealer’s Name _________________________________ Dealer’s Phone _________________________________ Serial Number Machine __________________________ Serial Number Engine ___________________________2 3400/500RRTable of ContentsOPERATOR SECTIONTo the Owner or Operator...............................................Warranty Statement........................................................Table of Contents............................................................Specifications..................................................................Feature Identification Dummy Arms.................................................... Hugger Arms..................................................... Headache Rack................................................ Gooseneck Hitch.............................................. Hitch Plate........................................................ Optional Toolbox & Fender Skirt....................... Remote Hand Control.......................................Safety Guidelines Equipment Safety.............................................. General Flatbed Safety..................................... Hydraulic Safety................................................Operating Instructions Beginning Operation......................................... Loading............................................................. Unloading......................................................... Unrolling........................................................... Storing the arms............................................... Turning System Off...........................................Maintenance Check Daily or Before Use............................... Grease.............................................................. Hydraulic Pressure........................................... Hydraulic Oil..................................................... Other Maintenance Notes.................................Troubleshooting..............................................................PARTS SECTIONStandard Parts Flatbed Standard Parts..................................... Flatbed XRM Parts...........................................Hydraulics Hydraulic Assembly........................................... Hydraulic Assembly Valve and Filter................. Gen 2 Valve-Service Parts................................ Hydraulic Assembly Reservoir.......................... Hose Change (after change)............................ Hose Change (before change)......................... 400 Series with Large and Small FPS Valves.. XRM Hydraulics................................................ Hydraulic Assembly Lift & Squeeze..................Lights and Decals 400/500 Series Lights....................................... Decals...............................................................Accessories Flatbed Accessories......................................... 30” Toolbox ...................................................... Cargo Lights & Across the Bed Toolbox........... Flatbed Accessories Spinners & Risers............ Other Accessories............................................. Switch, Clutch Control Assy..............................Appendices I Remote Control............................................... II E/H Power Unit................................................ E/H Power Kit.................................................. E/H Power Kit w/ Remote................................ 30” Toolbox Modification.................................. XRM Fitting Update.........................................123455555556667777778888891.11.22.12.22.32.42.4.12.4.22.52.62.72.82.8.12.93.13.24.14.24.34.44.54.65.15.25.35.3.15.45.4.15.55.63400/500RRSpecifications DewEze flatbeds are specifically designed to transport and feed round hay bales.4 5400/500RRFeature Identification5Dummy Arms - serve as side rails, along with the hugger arms, for the flatbed.Hugger Arms - squeeze together to grip the bale and lift it onto the flatbed. When the arms are stored they serve as side rails for the flatbed.Headache Rack - protects the rear pickup window. The hydraulic fluid tank and the valve are also located in the bottom, left side of the headache rack.Gooseneck Hitch - is located under a door in the middle of the bed.Hitch Plate - has three holes for towing.SAFETY WARNINGDo not exceed chassis manufacturer’s recommended towing capacity.Optional Toolbox & Fender Skirt - mount under the bed on both sides. The Electric/ Hydraulic power unit mounts inside of the toolbox on the left.Remote Hand Control - operates the func-tions of the flatbed. Uses two AA batteries.400/500RREquipment SafetySafety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manu-facturers build in as many safety features as possible. However, every year many acci-dents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. Many accidents can be avoided by observ-ing the precautions in this section. To avoid personal injury, study the precautions listed in this manual and follow them.• Do no attempt to operate this equip- ment under the influence of drugs or alcohol.• Review the safety instructions with all users annually.• This equipment is dangerous to chil- dren and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operation.• Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.If you have any questions not answered in this manual or require additional copies, please contact your dealer or DewEze manu-facturing.General Flatbed SafetySAFETY WARNINGDo not stand under the hugger arms when operating the bale pickup unit, even when arms are empty.• Replace any CAUTION, WARNING, DANGER or instructional decal that is not readable or is missing.• Make sure all safety pins are in place and flatbed mounting bolts are secure to the truck frame.• Make sure hinges, joints, and sliding parts are well greased, especially dur- ing off season to prevent rusting and binding.• Check with truck dealer for any load limits, additional suspension or tire requirements. The flatbed’s carrying capability may exceed the truck’s GVRW, especially on a 3/4 ton truck.Hydraulic SafetySAFETY WARNINGHydraulic system operates under high pressure and escaping fluid can penetrate the skin.• Do no operate hydraulic system with hood open.• Do not activate electric clutch unless truck engine is at idle. Switching the clutch on at road speeds can seriously damage your hydraulic system.Safety Guidelines6 7400/500RRBeginning Operation• Turn pump switch to the “on” position while engine is idling. (Red light will indicate that pump is on).IMPORTANT: In cold weather, allow theengine to idle for 5-10 minutes with thepump on before operating the arms.This will allow the oil to warm up andflow more freely. Neglecting to do thismay cause hydraulic pump failure.Loading• Back truck against bale with arms wide apart and tilted slightly upward.• Close the arms firmly against the bale.• Lift the bale onto the truck.• Release the bale and repeat the operation for the second bale.IMPORTANT: When hauling one bale,make sure it is resting on the bed.When hauling two bales make sure thesecond bale is as far forward as it willgo (Fig. 1). Carrying a bale behind thebed, as shown in Fig 2, placesexcessive stress on the cylinder,linkage, and pins.NOTE: Spinners may be necessary to gripthe front bale for unloading.Unloading• To unload, do the reverse of the load- ing operation.UnrollingNOTE: Risers and spinners must be installedto unroll bales.• Position the arms over the bale so the spinner is at the center of the bale.• Close the arms and pick up the bale.• To unroll, lower the bale to the ground.• Turn the pump off and push the FLOAT switch on the hand control.• Drive forward slowly. Bale will gradu- ally unroll.• When finished, touch FLOAT or an other function to disengage.CAUTION: Failure to engage FLOATfunction while unrolling a bale maydamage lift cylinder rod.Storing the Arms• Close arms partially and lay them on bed.• Open arms until they are flush with sides of bed. They now function with the dummy arms as the bed’s side rails.Turning the System Off• Turn the pump off and release pres- sure in the system by stroking one of the function switches when flatbed is not in use.CAUTION: Operating truck at road speeds,or above 2,000 RPM, with pump engaged,may cause hydraulic pump failure.Operating Instructions7400/500RRCheck Daily or Before Use• Check hydraulic oil level. Keep level between “add” and “full” on dipstick.• Check belt tension and idler pulleys on engine clutch pump system.• Examine hydraulic hoses for cracks or leaks.SAFETY WARNINGDo not check for hydraulic leaks withyour hands while the system isoperating. Use a piece of wood orcardboard. Hydraulic fluid escapingunder pressure can penetrate the skinand may cause death if not treatedimmediately.Grease• Grease the locations indicated in the illustration below once per week.Hydraulic Pressure• Hydraulic system pressure should be 2450 psi.• To check pressure, hook a test gauge to the quick-couplers.Hydraulic Oil• Change hydraulic oil when it is milky in appearance, or annually.• Change hydraulic oil filter after the first 40 hours of use and then every 250 hours, or annually thereafter. In Cold Weather (below 10° F)• Fill with hydraulic oil specifically rated for cold weather.• Do not attach other hydraulic equipment to the bed. The oil will intermix and the cold weather viscosity will be lost.Other Maintenance Notes• If the quick-couplers leak, the o-rings inside may need to be replaced.• High heat, 190° or greater, can be damaging to the hydraulic system. Feel various parts of the system to make sure there are no “hot spots” which may indicate a problem.• For easy hookup of the couplers, shut switch “off” and activate control valve switches with the ignition “on”. This will release the pressure in the lines.• In the off season, run the bed at least twice a month to prevent valve condensation.Maintenance8 9400/500RRTroubleshootingProblem Symptom Possible SolutionsHydraulic No Oil • CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check forPump Flow leaks in system. • CHECK BELT TENSION. Tighten if needed. Replace belt if necessary. • CHECK FOR SHEARED KEY ON PUMP SHAFT. Replace key. • CLUTCH NOT FUNCTIONING. See clutch section. • INTERNAL PUMP DAMAGE. Have pump repaired or replaced. • CHECK PRESSURE LINE AT PUMP TO SEE IF OIL IS MOVING. • CHECK TO SEE IF SUCTION HOSE COLLAPSES IN SUCTIONHydraulic No Oil • VALVE NOT FUNCTIONING. Check for disconnected wires atPump Pressure solenoid. • CHECK FOR POSSIBLE LEAKS IN SYSTEM. Repair blown hoses. • CHECK FOR MALFUNCTIONING SWITCH. Replace broken switches. • PRESSURE RELIEF IS BROKEN ALLOWING OIL TO BYPASS SYSTEM. Replace pressure relief. • PRESSURE SEAL ON PUMP IS BROKEN OR WORN. Re- place. • BELTS OR CLUTCH MAY BE SLIPPING. Tighten belts. • PRESSURE RELIEF MAY BE SET TOO LOW. CAUTION: PRESSURE EXCEEDING 2,600 PSI CAN DAMAGE THE PUMP.Clutch Does Not • CHECK FOR BLOWN FUSE. Replace. Engage CAUTION: FUSE SHOULD NOT EXCEED 30 AMPS • CHECK WIRE TO CLUTCH. Insure there are no breaks or shorts. • CHECK FOR BAD SWITCHES IN SYSTEM. Replace. • CHECK FOR BAD MAGNETIC COIL. Use jumper from positive battery terminal to check coil. Replace coil if necessary.Belt(s) Jumps Off • BELTS TOO LOOSE. Tighten belts. Pulley • CHECK FOR EXCESSIVE BELT WEAR. Replace worn belts. • CHECK FOR LOOSE PUMP BRACKET. Tighten loose bolts. Replace broken bolts. • CHECK ALIGNMENT OF CLUTCH AND CRANKSHAFT PULLEYS. Re-align pulleys. • CHECK CRANKSHAFT PULLEY FOR LOOSE OR BROKEN BOLTS. Tighten loose bolts. Replace broken bolts. • CHECK ALIGNMENT OF IDLER PULLEY AND THE CONDI- TION OF IDLER PULLEY BEARINGS. Re-align idler pulley. Replace worn or broken bearings. • MAKE SURE THAT BELTS ARE NOT CRACKED OR WORN.9400/500RR400/500RR400 & 500Series FlatbedPartsSection400/500RR400/500RRTable of ContentsPARTS SECTIONStandard Parts Flatbed Standard Parts..................................... Flatbed XRM Parts...........................................Hydraulics Hydraulic Assembly........................................... Hydraulic Assembly Valve and Filter................. Gen 2 Valve-Service Parts................................ Hydraulic Assembly Reservoir.......................... Hose Change (after change)............................ Hose Change (before change)......................... 400 Series with Large and Small FPS Valves.. XRM Hydraulics................................................ Hydraulic Assembly Lift & Squeeze..................Lights and Decals 400/500 Series Lights....................................... Decals...............................................................Accessories Flatbed Accessories......................................... 30” Toolbox ...................................................... Cargo Lights & Across the Bed Toolbox........... Flatbed Accessories Spinners & Risers............ Other Accessories............................................. Switch, Clutch Control Assy..............................Appendices I Remote Control................................................ II E/H Power Unit................................................. E/H Power Kit................................................... E/H Power Kit w/ Remote................................. 30” Toolbox Modification................................... XRM Fitting Update..........................................1.11.22.12.22.32.42.4.12.4.22.52.62.72.82.8.12.93.13.24.14.24.34.44.54.65.15.25.35.3.15.45.4.15.55.6400/500RR211309211308CROSSTUBEFLATBED WELDMENTDUMMY ARM, RIGHTDUMMY ARM, LEFT***200191210459210174 -- MUD FLAP, WIDE210178 -- MUD FLAP, NARROW140015211282211298510174510174110336310325210755510174310325210757110336210935210753210757310325510174310325211292110673710586110676110440110645110645110437211481 211202FLATBED STANDARD PARTS2/24/2009 Rev. 6/101103651106502109192108922109201.1400/500RRFLATBED WELDMENTCROSSTUBELEFTRIGHT470211230211311211313211312470W211470211310211313211312475211232211311211315211314478211233211310211319211318477211231211311211489211487480211234211310211321211320482211235211310211323211322485211236211310211325211324487211237211310211327211326578215013215026215028215027582215014215026215030215029587215016215026215034215033DUMMY ARMSTANDARDParts ListDESCRIPTIONQUANTITYPART #WASHER, 1-1/4 FLAT MACHINE 10GA2110336BOLT, 5/8-18 X 1.5 GR 52110365BOLT, 3/8-16 X 0.75, WIZ FLANGE2110437BOLT, 3/8-16 X 1, WIZ FLANGE2110440NUT, 3/8-16 WIZ FLANGE2110645WASHER, 5/8" FLAT STANDARD2110650WASHER, 1/4" FLAT STANDARD10110673WASHER, 3/8" FLAT STANDARD2110676BUSHING, .5 X .375 X .500 W/FLNG2200191HITCH BALL AND NUT1210459PIN ASSY, LIFT CYLINDER ROD END1210753PIN ASSY, IDLER ARM1210755PIN ASSY, CROSSARM PIVOT2210757HINGE ROD / RECESSED WELL1210892FLATBED STANDARD PARTS*** 400 SERIES 2ea 110533 -- BOLT, 3/8-16 X 5.0 500 SERIES 2ea 110542 -- BOLT, 3/8-16 X 5.52/24/2009 Rev. 6/10VALVE COVER1211202SHIELD, CROSSTUBE2211292PUSH ARM KIT---211297PUSH ARM WELDMENT1211298SNAP RING1140015PUSH ARM1211282EDGE TRIM1211481COTTER PIN, 1/4 X 24310325GREASE ZERK, 1/4-28 ST4510174SCREW, 1/4 X 1 TEK SELF-TAP10710586LID / RECESSED WELL1210919HINGE CLIP2210920IDLER ARM, MACHINE DWG.12109351.1400/500RRFLATBED WELDMENTCROSSTUBELEFTRIGHT470211366211402211406211405475211367211402211408211407478211369211403211412211411477211368211402211410211409480211370211403211414211413482211371211403211416211415485211372211403211418211417487211373211403211420211419578215017215052215036215035582215018215052215038215037587215020215052215042215041DUMMY ARMXRMParts ListDESCRIPTIONQUANTITYPART #ROLL PIN, 1/4 X 22200150CYLINDER PIN2210941FLOATING PIN2210942HUGGER ARM, LEFT1211355EXTENSION ARM, LEFT1211434EXTENSION ARM, RIGHT1211433CROSSTUBE ENDCAP2211755SQUEEZE ARM XRM, RIGHT1215086BOLT, 5/16-18 X 0.75, GR8 BLK16110794210941200150210942215085200150210941 210942DUMMY ARM, LEFTDUMMY ARM, RIGHTFLATBED WELDMENTFLATBED XRM PARTS211433211434CROSSTUBE5/4/20092117551107942150861.2400/500RRSEE VALVE & FILTERSEE LIFT & SQUEEZESEE RESERVOIRHYDRAULIC ASSEMBLYHOSE ASSY, LIFT BASEHOSE ASSY, LIFT RODHOSE ASSY, SQUEEZE4/30/2009RESERVOIRRETURN2.1400/500RRii 2.1SEE VALVE & FILTERSEE LIFT & SQUEEZESEE RESERVOIRHYDRAULIC ASSEMBLYHOSE ASSY, LIFT BASEHOSE ASSY, LIFT RODHOSE ASSY, SQUEEZE6/15/2012RESERVOIRRETURN400/500RRParts List DESCRIPTIONQTYPART #BOLT, 5/16-18 X 3.02110538NUT, 5/16-182110608WASHER, 5/16" LOCK2110674ADAPTER, 6MJ-8MB902120134ADAPTER, 8MJ-8MB902120288ADAPTER, 10MJ-8MB1120493RESERVOIR RETURN1220691VALVE, FLATBED MONOBLOCK1223016FILTER HEAD1720041FILTER, 10 MICRON1720043**** 5, 7& 9 GALLON SYSTEM 120277 -- ADAPTER 8MJ-8MB 12 & 17 GALLON SYSTEM 120174 -- ADAPTER, 8MB-12FPXSQUEEZECYLINDER - OUT -SQUEEZECYLINDER- IN -LIFT CYLINDER- BASE -LIFT CYLINDER- ROD -HYDRAULIC ASSEMBLYVALVE & FILTERRETURN HOSE CHANGED 2009****FROM PUMP4/30/20097200417200432206911204931106081106741201341202882230161105382.2400/500RRii 2.2Parts ListDESCRIPTIONQTYPART #ITEMNUT, 1/4-20 WIZ FLANGE21102901BOLT, 1/4-20 X 0.5, WIZ FLANGE41104342BOLT, 5/16-18 X 3.021105383NUT, 5/16-1821106084WASHER, 5/16" LOCK21106745ADAPTER, 6MJ-8MB9021201346ADAPTER, 12MJ-12MP11202447ADAPTER, 12MJ-12MB9011202578ADAPTER, 8MJ-8MB9021202889ADAPTER, 10MJ-8MB112049310RESERVOIR RETURN122069111FILTER TO RESERVOIR HOSE122070012VALVE, FLATBED MONOBLOCK122301613MOUNTING BRACKET, FILTER126026514FILTER HEAD172004115FILTER, 10 MICRON172004316**** 5, 7& 9 GALLON SYSTEM 120277 -- ADAPTER 8MJ-8MB 12 & 17 GALLON SYSTEM 120174 -- ADAPTER, 8MB-12FPXSQUEEZECYLINDER - OUT -SQUEEZECYLINDER- IN -LIFT CYLINDER- BASE -LIFT CYLINDER- ROD -HYDRAULIC ASSEMBLYVALVE & FILTERRETURN HOSE CHANGED 2009FILTER BRACKET LATE 2012****FROM PUMP6/15/201210 4569313111615722114400/500RRVALVE, PRESSURE RELIEF 222004CARTRIDGE, #8 VALVE, W/O COIL 720015COIL, #8 VALVE, 12 VOLT 820143SPOOL, #10 VALVE 820232VALVE, DIRECTIONAL, 4-WAY 222002COIL, #10 VALVE, 12 VOLT 820229O-RING, ADAPTER #4 7/16-20 120062O-RING, ADAPTER #8 3/4-16 720164PART NO.VALVE, MONOBLOCK, COMPLETE 223016GEN 2 VALVE - SERVICE PARTS9109 VALVE, POPPET FOR 223017 222003 210 COIL, #10 VALVE, 12 VOLT 820229 211 O-RING, -219, 90 DURO 120376 2PART NO.12 BOLT, 5/16-18 X 2 SHCS 110168 4VALVE FOR ADDITIONAL THIRD BANKVALVE, 3RD BANK ADD ON (223016) 223017 1122.3400/500RR2000831FITTING,NIPPLE,1-1/4X62201071FITTING,REDUCER,1-1/4-1.0ELL7200751HOSEBARB,17201071HOSECLAMP,#205,7&9GALLONSYSTEMPART#QTYDESCRIPTION2000831FITTING,NIPPLE,1-1/4X67201581FITTING,ELL1-1/42202171HOSEBARB,1-1/45110021HOSECLAMP,#2412&17GALLONSYSTEMPART#QTYDESCRIPTION7200701FITTING,REDUCER,1-1/4-1.07200751HOSEBARB,17201071HOSECLAMP,#202003DODGEDUALLY,5,7&9PART#QTYDESCRIPTION2202171HOSEBARB,1-1/45110021HOSECLAMP,#242003DODGEDUALLY,12&17PART#QTYDESCRIPTION10/1/031104444BOLT,5/16-18X0.75,WIZFLANGE1106164NUT,5/16",J-TYPE,CAGE,.5C1202371ADAPTER,4BH-4MP2205661DIPSTICK2205701RESERVOIRWELDMENT2205871VENTHOSE5001751FITTING,PLUG1/2"PIPE5400311FUELFILTERPartsListPART#QUANTITYDESCRIPTIONHYDRAULICASSEMBLYRESERVOIR1104441106162205665400312205871202375001752205701200151ADAPTER, 20MB-20FP1200151ADAPTER, 20MB-20FP1200151ADAPTER, 20MB-20FP1200151ADAPTER, 20MB-20FPIMPORTANT:The hydraulic reservoir has an O-ring fitting in the bottomwhere the suction line is connected. Be sure to use the correct adapter (120015) before attaching the 6" nipple.RUNNING CHANGEThe above fittings were phased out of usage at the beginning of the 2010 model year.See following page for new fittings.2.4400/500RR5, 7 & 9 GALLON SYSTEMDESCRIPTIONQTYPART #ADAPTER, 16MB-16BH 45°1120188ADAPTER, 20MB-16FOR1120511HOSE CLAMP, #20172010712 & 17 GALLON SYSTEMDESCRIPTIONQTYPART #ADAPTER, 20MB-20BH 45°1120189HOSE CLAMP, #241511002Parts List DESCRIPTIONQTYPART #BOLT, 5/16-18 X 0.75, WIZ FLANGE4110444NUT, 5/16", J-TYPE, CAGE, .5C4110616ADAPTER, 4BH-4MP1120237DIP STICK1220566RESERVOIR WELDMENT1220570VENT HOSE1220587FITTING, PLUG 1/2" PIPE1500175FUEL FILTER1540031HYDRAULIC ASSEMBLYRESERVOIR11/25/2009220566540031220587120237220570110444110616500175RUNNING CHANGEThe above fittings were phased into usage at the beginning of the 2010 model year.See previous page for old fittings.2.4.1400/500RR5, 7 & 9 GALLON SYSTEMDESCRIPTIONQTYPART #ADAPTER, 16MB-16BH 45°1120188ADAPTER, 20MB-16FOR1120511HOSE CLAMP, #20172010712 & 17 GALLON SYSTEMDESCRIPTIONQTYPART #ADAPTER, 20MB-20BH 45°1120189HOSE CLAMP, #241511002Parts ListDESCRIPTIONQTYPART #ITEMNUT, 1/4-20 WIZ FLANGE21102901BOLT, 1/4-20 X 0.5, WIZ FLANGE41104342BOLT, 5/16-18 X 0.75, WIZ FLANGE41104443NUT, 5/16", J-TYPE, CAGE, .5C41106164ADAPTER, 4BH-4MP11202375ADAPTER, 12MJ-12MP11202446ADAPTER, 12MJ-12MB9011202577DIP STICK12205668VENT HOSE12205879FILTER TO RESERVOIR HOSE122070010Reservoir, Flatbed, Remote Filter122501211MOUNTING BRACKET, FILTER126026512FITTING, PLUG 1/2" PIPE150017513FUEL FILTER154003114HYDRAULIC ASSEMBLYRESERVOIR6/15/2012814 951134131072.4.2400/500RR2.5RESERVOIR RETURN6M3K - 6MB / 6FJX6M3K - 6FJX / 6FJX3/4 SUCTIONIN (BLUE)OUT (ORANGE)BASE (BROWN)ROD (GREEN)470220610 (129in)220610 (129in)220611 (65in)220646 (84in)220422 (26.75in)223024470W220610 (129in)220610 (129in)220611 (65in)220646 (84in)220422 (26.75in)223024475220613 (152in)220613 (152in)220614 (88in)220642 (107in)220422 (26.75in)223018478220613 (152in)220613 (152in)220614 (88in)220642 (107in)220422 (26.75in)223018477220616 (164in)220616 (164in)220617 (100in)220643 (119in)220422 (26.75in)223019480220616 (164in)220616 (164in)220617 (100in)220643 (119in)220422 (26.75in)223019482220616 (164in)220616 (164in)220617 (100in)220643 (119in)220422 (26.75in)223019485220622 (182in)220622 (182in)220623 (118in)220644 (137in)220422 (26.75in)223020487220622 (182in)220622 (182in)220623 (118in)220644 (137in)220422 (26.75in)223020578220613 (152in)220613 (152in)220614 (88in)220642 (107in)220422 (26.75in)223018582220616 (164in)220616 (164in)220617 (100in)220643 (119in)220422 (26.75in)223019587220622 (182in)220622 (182in)220623 (118in)220644 (137in)220422 (26.75in)223020400 & 500 SERIES WITH GENERATION 2 VALVESHYDRAULIC HOSE KIT #FLATBED SERIESSQUEEZE HOSESLIFT HOSES8M3K - 8MP / 8FJX6/15/2012HOSE CHART400/500RR2.6RESERVOIR RETURN6M3K - 6MB / 6FJX6M3K - 6FJX / 6FJX3/4 SUCTIONIN (BLUE)OUT (ORANGE)BASE (BROWN)ROD (GREEN)470220610 (129in)220610 (129in)220611 (65in)220646 (84in)220691 (12.25in)223024470W220610 (129in)220610 (129in)220611 (65in)220646 (84in)220691 (12.25in)223024475220613 (152in)220613 (152in)220614 (88in)220642 (107in)220691 (12.25in)223018478220613 (152in)220613 (152in)220614 (88in)220642 (107in)220691 (12.25in)223018477220616 (164in)220616 (164in)220617 (100in)220643 (119in)220691 (12.25in)223019480220616 (164in)220616 (164in)220617 (100in)220643 (119in)220691 (12.25in)223019482220616 (164in)220616 (164in)220617 (100in)220643 (119in)220691 (12.25in)223019485220622 (182in)220622 (182in)220623 (118in)220644 (137in)220691 (12.25in)223020487220622 (182in)220622 (182in)220623 (118in)220644 (137in)220691 (12.25in)223020578220613 (152in)220613 (152in)220614 (88in)220642 (107in)220691 (12.25in)223018582220616 (164in)220616 (164in)220617 (100in)220643 (119in)220691 (12.25in)223019587220622 (182in)220622 (182in)220623 (118in)220644 (137in)220691 (12.25in)223020400 & 500 SERIES WITH GENERATION 2 VALVESFLATBED SERIESSQUEEZE HOSESLIFT HOSESHYDRAULIC HOSE KIT #8M3K - 8MP / 8FJXHOSE CHARTRETURN HOSE CHANGED 20096/15/2012400/500RR2.7RESERVOIR RETURN8M3K - 8MP / 8FJXIN (BLUE)OUT (ORANGE)BASE (BROWN)ROD (GREEN)470220610 (129in)220610 (129in)220611 (65in)220612 (84in)220422 (26.75in)223002470W220610 (129in)220610 (129in)220611 (65in)220612 (84in)220422 (26.75in)223002475220613 (152in)220613 (152in)220614 (88in)220615 (107in)220422 (26.75in)223003478220613 (152in)220613 (152in)220614 (88in)220615 (107in)220422 (26.75in)223003477220616 (164in)220616 (164in)220617 (100in)220618 (119in)220422 (26.75in)223004480220616 (164in)220616 (164in)220617 (100in)220618 (119in)220422 (26.75in)223004482220616 (164in)220616 (164in)220617 (100in)220618 (119in)220422 (26.75in)223004485220619 (176in)220619 (176in)220620 (112in)220621 (131in)220422 (26.75in)223005487220622 (182in)220622 (182in)220623 (118in)220624 (137in)220422 (26.75in)223006400 SERIES WITH LARGE AND SMALL FPS VALVESHYDRAULIC HOSE KIT #FLATBED SERIESSQUEEZE HOSESLIFT HOSES8M3K - 8MP / 8FJX6M3K - 6MB / 6FJX6/15/2012400/500RRDETAIL A DETAIL B DETAIL C 2.5 CYLINDER2205322.0 CYLINDER220533SEAL KITSABCParts ListDESCRIPTIONQTYPART #ITEMBOLT, 5/16-18 X 2.0 SHCS41101681ADAPTER, BULKHEAD, 6MJ-6MJ, W/LOCKNUT41201022ADAPTER, 6FP-6FJX41201233ADAPTER, 6MJ-8MB9021201344ADAPTER, 4MB-4FPX41201865O-RING, -119, 90 DURO21203766SWITCH BOOT11320357EXTENDABLE ARM CYLINDER, 2.512204558EXTENDABLE ARM CYLINDER, 2.012204569VALVE, 3rd BANK ADD ON122301710SWITCH, DPDT, M, 6 PIN, PUSH ON1232086117116411023XRM HYDRAULICS589RIGHT SIDE-BASE-LEFT SIDE-ROD-ARM HOSESEXTENSIONHOSESCROSSOVERHOSE3/2/20112.112.8400/500RRCROSSOVER HOSE6M3K - 6FJX90M470, 670220625 (165in)220625 (165in)2ea 220605 (54.3in)2ea 220605 (54.3in)220601 (79.6in)223011475, 675220626 (188in)220626 (188in)2ea 220605 (54.3in)2ea 220605 (54.3in)220601 (79.6in)223010477, 479, 482, 484, 677, 679220627 (200in)220627 (200in)2ea 220605 (54.3in)2ea 220605 (54.3in)220601 (79.6in)223009487, 488220629 (218in)220629 (218in)2ea 220605 (54.3in)2ea 220605 (54.3in)220601 (79.6in)223007578, 770, 778220626 (188in)220626 (188in)2ea 220605 (54.3in)2ea 220605 (54.3in)220645 (94.0in)223021582, 682, 684, 782, 784220627 (200in)220627 (200in)2ea 220605 (54.3in)2ea 220605 (54.3in)220645 (94.0in)223022587, 687, 688, 787, 788220629 (218in)220629 (218in)2ea 220605 (54.3in)2ea 220605 (54.3in)220645 (94.0in)223023XRM SERIESARM HOSESEXTENSION HOSESHYDRAULIC HOSE KIT #6M3K - 6FJX90M / 6FJX6M3K - 6-4MP / 6MPX6 5RIGHTLEFTSMALLBIGXRM HYDRAULICS3/2/20112.10ii 2.8400/500RR2.8.1DETAIL ADETAIL BDETAIL C2.5 CYLINDER2205322.0 CYLINDER220533SEAL KITSParts ListDESCRIPTIONPART #QTYITEMBOLT, 5/16-18 X 2.0 SHCS11016841ADAPTER, 6MJ-8MB9012013422O-RING, -119, 90 DURO12037623SWITCH BOOT13203514ADAPTER, BULKHEAD, 6MJ-6MJ12010245ADAPTER, 6FP-6FJX12012346ADAPTER, 4MB-4FPX12018647ADAPTER, 6MJ-6FJX 90 BENT TUBE12059828ADAPTER, 6MJ-6FJX 90 LONG BENT TUBE12059929EXTENSION CYLINDER 2.5220455110EXTENSION CYLINDER 2.0220456111VALVE, 3rd BANK ADD ON223017112SWITCH, DPDT, M, 6 PIN, PUSH ON232086113ABCXRM Hydraulicsupdate 201210114133121259 68657LEFT SIDE-ROD-RIGHT SIDE-BASE-ARM HOSESCROSSOVERHOSEEXTENSIONHOSESARM HOSECROSSOVERHOSENOTICEORIENTATIONOF BULKHEADFITTINGS5/9/2012400/500RRii 2.8.1CROSSOVER HOSE6M3K - 6FJX90M470, 670 220601 (79.6in) 223011475, 675 220601 (79.6in) 223010477, 479, 482, 484, 677, 679220601 (79.6in) 223009487, 488 220601 (79.6in) 223007578, 770, 778 220645 (94.0in) 223021582, 682, 684, 782, 784220645 (94.0in) 223022587, 687, 688, 787, 788220645 (94.0in) 2230234ea 220605 (54.3in)4ea 220605 (54.3in)2ea 220625 (148in)2ea 220626 (164in)2ea 220626 (164in)2ea 220627 (174in)XRM SERIES ARM HOSES2ea 220629 (200in)4ea 220605 (54.3in)4ea 220605 (54.3in)4ea 220605 (54.3in)4ea 220605 (54.3in)4ea 220605 (54.3in)EXTENSION HOSES HYDRAULIC HOSE KIT #6M3K - 6FJX90M / 6FJX 6M3K - 6-4MP / 6MPX2ea 220627 (174in)2ea 220629 (200in)65RIGHTLEFTSMALLBIGXRM HYDRAULICS5/9/2012400/500RR2.9400 SERIES220002500 SERIES223001SQUEEZE CYLINDER220056LIFT CYLINDER220464SQUEEZE CYLINDERSEAL KITSSEE CHART FOR MORE DETAILSParts ListDESCRIPTIONQTYPART #ITEMBOLT, 1-8 X 10, GR811103521NUT, 1-8 LOCK NYLON INSERT11106022ADAPTER, 6MB-6MP (3/8 X 4)11201453ADAPTER, 8MP-6FP9011201464ADAPTER, 6MB-8MP9011201475COUPLER, PIONEER FEMALE22200846LIFT CYLINDER12204527BUSHING, 1.5 X 1.25 X 1.0 SPLIT GG/GH12001298GREASE ZERK, 1/4-28 ST15101749VALVE, CHECK W/ .063 ORIFICE122200110COUPLER, PIONEER MALE242000511HYDRAULIC ASSEMBLYLIFT & SQUEEZESQUEEZE CYLINDERW/ GENERATION 2 VALVE6/15/20121210895 411637400/500RRii 2.9670 470675 475677 477679 479482482 XRM484484 XRM487487 XRM488488 XRM682682 XRM684684 XRM687687 XRM688688 XRM770770 XRM778 578778 XRM 578 XRM782 582782 XRM 582 XRM784Flatbed Squeeze Cylinders91.375" 22000293.0" 22303296.5" 223001Bed Width Model # Squeeze Cylinder Model #85.375" 220002784784 XRM787 587787 XRM 587 XRM788788 XRM670 XRM 470 XRM675 XRM 475 XRM677 XRM 477 XRM679 XRM 479 XRMA Synchronized Squeeze CylinderPart # 223026is available as an option for all beds.This cylinder is the same length as # 223001.Squeeze Cylinder Seal Kit Part # 22005685.375 223001223001400/500RR232046HARNESS, TAILLIGHTS, FORD BOX-DELETE, 1999+232047HARNESS, 232049HARNESS, TAILLIGHTS, DODGE BOX-DELETE, 2003+232050HARNESS, TAILLIGHGMWIRING HARNESS ASSEMBLIESALL OTHER TRUCKSFORDDODGE9/23/032300112LIGHT, LICENSE PLATE2301312LIGHT, BACK-UP2301322LIGHT, SIGNAL-TURN-TAIL2301334LIGHT, CLEARANCE (AMBER)2301345LIGHT, CLEARANCE (RED)2301359GROMMET, 2"2301366GROMMET, 3 X 5Parts ListPART #QUANTITYDESCRIPTION400 / 500 SERIES LIGHTS230135230133230133230135230135230134230136230132230131230011230135230134ALL FLATBEDS232044 HARNESS, REAR ID LIGHTS232045 HARNESS, SIDE & FRONT ID LIGHTS232048 HARNESS, REAR TAILBOARDMODEL SPECIFIC: TAILLIGHTS, FORD CHASSIS-CAB, 1999+TS, GM BOX-DELETE, 2002+TS, GM CHASSIS-CAB, 2002+232050HARNESS, TAILLIGH232049HARNESS, TAILLIGHTS2301323.1400/500RR3.2400/500RR9/16/03FLATBED ACCESSORIESACROSS-THE-BED TOOLBOXCARGO LIGHTSTOOLBOX 30"SPINNERS& RISERS4.1400/500RRLEFTRIGHTSHORT211116211115LONG211293211294SHORT211569211568LONG211587211588FENDER SKIRT400 SERIES500 SERIESPART #QUANTITY2020011211109121168412150741205012111025812NUT, 5/16-18, CAGE TINNERMAN1104374BOLT, 3/8-16 X 0.75, WIZ FLANGE11044414BOLT, 5/16-18 X 0.75, WIZ FLANGE1106062NUT, 5/16-18 WIZ FLANGE11066512WASHER, 5/16" FLAT STANDARD1106764WASHER, 3/8" FLAT STANDARDTOOLBOX ASSEMBLY, FLATBEDBOLT PACKAGETOOLBOX COMPLETE W/STEP, PART# 205011DESCRIPTIONDECAL, CHIP GUARDSTEP, TOOLBOXSHIELD, TOP & SIDEPART #QTYDESCRIPTION1101744NUT, 1/4-20 LOCK 2-WAY1103003COTTER PIN, 3/32 X 0.751120113PUSH NUT, WASHER CAP STYLE2001841SEAL, LATCH2020101SEAL, TOOLBOX LID (TRIM-LOK X-2897)2111191TOOL BOX MAT2120032GASKET, TOOLBOX MOUNT2120071LATCH W/STUDS2150721TOOL BOX DOOR AND HINGE WLDMT2150731TOOL BOX AND HINGE WLDMTTOOLBOX COMLETE, PART# 2150743/21/2006FLATBED ACCESSORIESTOOLBOX 30"FENDER SKIRT211109110437110676110606110665110444202001110258211684 110444110258110444110258110665110444110665110444215074TO IMPROVE TOOLBOX PERFORMANCE: USE SILICON CAULK TO SEAL ALL BOLTSAND HOLES ON TOP AND SIDES OF TOOLBOXLEAVE HOLES IN BOTTOM UNSEALED ANDPLACE MAT WITH RIDGES DOWN TO ALLOWMOISTURE FROM CONDENSATION TO ESCAPEASSEMBLY4.2400/500RR2113891LIGHT BRACKET, RIGHT2113901LIGHT BRACKET, LEFT2301461GROMMET, 3/16 ID X 9/16 OD7105874SCREW, 3/16 X .75 TEK SELF-TAP8300311LIGHT, RIGHT8300351LIGHT, LEFTCARGO LIGHT ASSY, PART#211391PART #QUANTITYDESCRIPTION9/16/03FLATBED ACCESSORIESCARGO LIGHTS &ACROSS THE BED TOOLBOX830035211390230146710587211389830031210915 -- ACROSS-THE-BED TOOLBOX4.3400/500RR4.3400/500RR1103642BOLT, 1-8 X 7.01106012NUT, 1-82100062Pin, Lynch 1/4 x 1 1/22100072SPINNER WELDMENT2111252RISER WELDMENT2115132LYNCH PIN GUARD5101742GREASE ZERK, 1/4-28 STSPINNER ASSY (210008) & RISER ASSY (211145)PART #QUANTITYDESCRIPTION1103642BOLT, 1-8 X 7.01106012NUT, 1-82100062Pin, Lynch 1/4 x 1 1/22115071RISER WELDMENT, LEFT2115081RISER WELDMENT, RIGHT2115092SPINNER WELDMENT2115132LYNCH PIN GUARD5101742GREASE ZERK, 1/4-28 STXRM SPINNER ASSY & RISER ASSYPART #QUANTITYDESCRIPTION9/16/03FLATBED ACCESSORIESSPINNERS & RISERS510174 211513 210006 110364110601510174 211513210006 110364110601211125210007211508211509211507LYNCH PIN GUARD4.4400/500RR21092924’ BALE ADAPTER2100062Pin, Lynch 1/4 x 1 1/2ADAPTER ASSY 210933PART #QTYDESCRIPTION9/24/03LIFT BAR P/N 210426RECEIVER HITCHP/N 215001211480 FENDER KIT211439 FENDER WELDMENT211481 EDGE TRIMOTHER ACCESSORIES4.5400/500RR4.6400/500RR400/500RRHarper Industries Operator’s Manual Appendix I Remote Control 5.1 ii 5.1400/500RRHarper Industriesii 5.1400/500RRHarper Industries Operator’s Manual Appendix II Electric/Hydraulic Power Unit5.2400/500RRHarper Industriesii 5.2400/500RRKit E/H Power, Part# 215005DESCRIPTIONPART #QTYITEMBOLT, 5/16-18 X 2.511039621BOLT, 3/8-16 X 0.75, WIZ FLANGE11043742NUT, 5/16-1811060823NUT, 3/8-16 WIZ FLANGE11064524WASHER, 5/16" LOCK11067425PLUG, 1/2" BUTTON PLASTIC11075346ADAPTER, 6MB-8MJ4512008717ADAPTER, 8MJ-6FJ12014228ADAPTER, 6MB-6FPX9012014929ADAPTER, 12BH-8MB90120187110ADAPTER, 6MJ-6MB90120222411ADAPTER, 8FJ-10MJ120457112ADAPTER, 20MB-12FOR120544113ADAPTER, 12BH-12MB 45°120545114FUSE HOLDER, ATC, 14 GA., MINI132001115FUSE, MINI 30 AMP132002116HAND CONTROL & CABLE ASSY SPEAR BED150027117E/H SHIELD211353118VALVE, E/H FLATBED220492119HOSE, .375 X 50.44, 6MP - 6MP220508120HOSE, SUCTION, .75 X 54220603121E/H MOTOR PUMP/UNIT230140122MOTOR2108841PUMP2206511SEAL KIT, PUMP2220061SOLENOID, 3 POLE, HEAVY DUTY2320891BATTERY CABLE, 2GA TWIN LEAD, 186"230153123FUSE BLOCK, AMG232001124FUSE, 200 AMP232002225CLAMP, HOSE #12 .75"520099226NOT SHOWNEDGE MOLDING, REAR PLATE211387127CABLE, SOLENOID GROUND230119128TERMINAL, BUTT CONNECTOR, 14-16730008129TERMINAL, RING, 5/16", 14-16730013130NOT IN KITRESERVOIR RETURN220691131FILTER HEAD7200411FILTER (WIX 51551)72004312614132021922111278192324251615174218109E/H Power Kit314/7/20115.3400/500RRGround CablePositive CableRed wire fused fromhand control harnessBlack switch wire fromhand control harness-8 Suction Port-6 Pressure PortE/H Power Kit4/7/2011ii 5.3400/500RRKit E/H Power, Part# 215005DESCRIPTIONPART #QTYITEMBOLT, 5/16-18 X 2.511039621BOLT, 3/8-16 X 0.75, WIZ FLANGE11043742NUT, 5/16-1811060823NUT, 3/8-16 WIZ FLANGE11064524WASHER, 5/16" LOCK11067425PLUG, 1/2" BUTTON PLASTIC11075346ADAPTER, 6MB-8MJ4512008717ADAPTER, 8MJ-6FJ12014228ADAPTER, 6MB-6FPX9012014929ADAPTER, 12BH-8MB90120187110ADAPTER, 6MJ-6MB90120222411ADAPTER, 8FJ-10MJ120457112ADAPTER, 20MB-12FOR120544113ADAPTER, 12BH-12MB 45°120545114FUSE HOLDER, ATC, 14 GA., MINI132001115FUSE, MINI 30 AMP132002116FUSE COVER, BUSS CFCOVER-1R132092117FUSE HOLDER, BUSS CFBAR1-M8XSP132093118FUSE 200 AMP, BUSS MRBF-200132094219HAND CONTROL & CABLE ASSY E/H FLATBED150027120E/H SHIELD211353121VALVE, E/H FLATBED220492122HOSE, .375 X 50.44, 6MP - 6MP220508123HOSE, SUCTION, .75 X 54220603124E/H MOTOR PUMP/UNIT230140125MOTOR2108841PUMP2206511SEAL KIT, PUMP2220061SOLENOID, 3 POLE, HEAVY DUTY2320891BATTERY CABLE, 2GA TWIN LEAD, 186"230155126CLAMP, HOSE #12 .75"520099227NOT SHOWNEDGE MOLDING, REAR PLATE211387128CABLE, SOLENOID GROUND230119129TERMINAL, BUTT CONNECTOR, 14-16730008130TERMINAL, RING, 5/16", 14-16730013131NOT IN KITRESERVOIR RETURN220691132FILTER HEAD7200411FILTER (WIX 51551)72004312714132324925111278222618191615204221109E/H Power Kit323/29/2012175.3.1400/500RRGround CablePositive CableRed wire fused fromhand control harnessBlack switch wire fromhand control harness-8 Suction Port-6 Pressure PortE/H Power Kit3/29/2012ii 5.3.1400/500RRSECTION A-ASCALE .06A AKit E/H Power, W/Remote Part# 205053DESCRIPTIONPART #QTYITEMBOLT, 5/16-18 X 2.511039621BOLT, 3/8-16 X 0.75, WIZ FLANGE11043742NUT, 5/16-1811060823NUT, 3/8-16 WIZ FLANGE11064524WASHER, 5/16" LOCK11067425PLUG, 1/2" BUTTON PLASTIC11075326ADAPTER, 6MB-8MJ4512008717ADAPTER, 8MJ-6FJ12014228ADAPTER, 6MB-6FPX9012014929ADAPTER, 12BH-8MB90120187110ADAPTER, 6MJ-6MB90120222411ADAPTER, 8FJ-10MJ120457112ADAPTER, 20MB-12FOR120544113ADAPTER, 12BH-12MB 45°120545114SWITCH BOOT132035215DECAL, SWITCH IDENTIFICATION202003116DECAL, E/H WIRING DIAGRAM, KAR-TECH202047117E/H SHIELD211353118VALVE, E/H FLATBED220492119HOSE, .375 X 50.44, 6MP - 6MP220508120HOSE, SUCTION, .75 X 54220603121E/H MOTOR PUMP/UNIT230140122MOTOR2108841 PUMP2206511 SEAL KIT, PUMP2220061 SOLENOID, 3 POLE, HEAVY DUTY2320891 BATTERY CABLE, 2GA TWIN LEAD, 186"230153123FUSE BLOCK, AMG232001124FUSE, 200 AMP232002225SWITCH, DPDT, M, 6 PIN, PUSH ON232086226Transmitter & Receiver, Kar-Tech233003127CLAMP, HOSE #12 .75"520099228NOT SHOWN NUT, 10-24 LOCK1101193 BOLT, 10-24 X .5 STAINLESS, PHILLIPS1102643 EDGE MOLDING, REAR PLATE2113871 HARNESS, E/H WIRELESS, KAR-TECH2320901 NOT IN KIT RESERVOIR RETURN220691129FILTER HEAD7200411 FILTER (WIX 51551)7200431 2814132021922111278192324254218109E/H Power KitW/ Remote297/6/201117275.4400/500RRE/H Wiring, Kar-Tech RemoteDecal Part# 202047 Harness Part# 232090WORK LIGHTSUNSQUEEZESQUEEZEUNLOADLOADPOWERREDBATTERY/DIAGNOSTICGREENTRANSMIT4/12/2011-6 Pressure Port-8 Suction PortPurple switch wirefrom valve harnessRed wire fusedfrom valve harnessPositive CableGround Cableii 5.4400/500RRLOADUNLOADSQUEEZEOILINOILOUTOILINOILOUTUNSQUEEZE4/12/2011SOLENOIDFIRESOILOUTOILINOILINOILOUTiii 5.4400/500RR400/500RRKit E/H Power, W/Remote Part# 205053DESCRIPTIONPART #QTYITEMBOLT, 5/16-18 X 2.511039621BOLT, 3/8-16 X 0.75, WIZ FLANGE11043742NUT, 5/16-1811060823NUT, 3/8-16 WIZ FLANGE11064524WASHER, 5/16" LOCK11067425PLUG, 1/2" BUTTON PLASTIC11075326ADAPTER, 6MB-8MJ4512008717ADAPTER, 8MJ-6FJ12014228ADAPTER, 6MB-6FPX9012014929ADAPTER, 12BH-8MB90120187110ADAPTER, 6MJ-6MB90120222411ADAPTER, 8FJ-10MJ120457112ADAPTER, 20MB-12FOR120544113ADAPTER, 12BH-12MB 45°120545114SWITCH BOOT132035215FUSE COVER, BUSS CFCOVER-1R132092116FUSE HOLDER, BUSS CFBAR1-M8XSP132093117FUSE 200 AMP, BUSS MRBF-200132094218DECAL, SWITCH IDENTIFICATION202003119DECAL, E/H WIRING DIAGRAM, KAR-TECH202047120E/H SHIELD211353121VALVE, E/H FLATBED220492122HOSE, .375 X 50.44, 6MP - 6MP220508123HOSE, SUCTION, .75 X 54220603124E/H MOTOR PUMP/UNIT230140125MOTOR2108841PUMP2206511SEAL KIT, PUMP2220061SOLENOID, 3 POLE, HEAVY DUTY2320891BATTERY CABLE, 2GA TWIN LEAD, 186"230155126SWITCH, DPDT, M, 6 PIN, PUSH ON232086227Transmitter & Receiver, Kar-Tech233003128CLAMP, HOSE #12 .75"520099229NOT SHOWNNUT, 10-24 LOCK1101193BOLT, 10-24 X .5 STAINLESS, PHILLIPS1102643EDGE MOLDING, REAR PLATE2113871HARNESS, E/H WIRELESS, KAR-TECH2320901NOT IN KITRESERVOIR RETURN220691130FILTER HEAD7200411FILTER (WIX 51551)72004312914132324925111278222617184221109E/H Power KitW/ Remote303/29/20122028165.4.1400/500RRE/H Wiring, Kar-Tech RemoteDecal Part# 202047 Harness Part# 232090WORK LIGHTSUNSQUEEZESQUEEZEUNLOADLOADPOWERREDBATTERY/DIAGNOSTICGREENTRANSMIT3/29/2012-6 Pressure Port-8 Suction PortPurple switch wirefrom valve harnessRed wire fusedfrom valve harnessPositive CableGround CableFLOAT DOWN ONLYii 5.4.1400/500RRLOADUNLOADSQUEEZEOILINOILOUTOILINOILOUTUNSQUEEZE3/29/2012SOLENOIDFIRESOILOUTOILINOILINOILOUTiii 5.4.1400/500RRHarper Industries Operator’s Manual 5.5400/500RRParts ListDESCRIPTIONPART #QTYITEMCable Tie 14" Black 50 Lb Tens10057861ADAPTER, 6FP-6FJX12012342ADAPTER, 6MP-6FPX12027123ADAPTER, 6MJ-6MP LONG 9012059624ADAPTER, 6MJ-6MP XX-LONG 901205972543252XRM Adapter UpdateKit # 2050685/11/20125.6400/500RRNOTESHarper Industries, Inc.151 E. Highway 160Harper, KS 67058Website: www.harperindustries.comTelephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129E-mail: info@harperindustries.com400/500RR© 2011 Harper Industries, Inc.All rights reserved. Printed in U.S.A.