Flotender Brochure

1feasibility studiesfeasibility studiesturn key projectsturn key projectsplant remodelingplant remodelingconsulting engineeringconsulting engineering2HISTORICAL OVERVIEW OF T.A.M.E. HISTORICAL OVERVIEW OF T.A.M.E. S.A.S.A.1956 - T.A.M.E. S.A. is founded in Athens – Greece for the study, engineering and installation of Flour Millsand Storage Silos. The company’ s territory extends to Cyprus and many parts of the Middle East ( Egypt,Lebanon, Syria, Jordan, Yemen, Iraq, Kuwait, Qatar, Bahrain and the United Arab Emirates ) with a significantpresence and major activities.1963 - The company expands its activities in the processing of oilseeds, mainly cottonseeds.1964 - Installation of the first pelleting plant in Larissa – Greece.3HISTORICAL OVERVIEW OF T.A.M.E. HISTORICAL OVERVIEW OF T.A.M.E. S.A.S.A.1968 - Refining of vegetable oils is added as a further activity.1970 - T.A.M.E. undertook the building of the first Soyabean Solvent Extraction plant in Greece.1972 - Development of the storage facilities sector for difficult flowing commodities such as bran, soyameal, tapioca e.t.c.1980 - T.A.M.E. S.A. is up-graded to a Company limited by shares and doubled its personnel.1982 - The study and construction of fishmeal, meatmeal, feathermeal plants and in general processing plants by-products enters into the activities of the company. 1983 - The first unit of automatic production of yeast for bakeries is inaugurated in Fthiotis – Greece. 1985 - The first unit for the treatment of sunflowerseed by solvent extraction is put – up in Alexandropolis- Greece.1986 - Drying of alfalfa and sugarbeat pulp is added as a further activity. Simultaneously T.A.M.E contributes in the development of cotton ginning factories and have since engineered and installed 40 ginning units for mechanically cropped cotton.1988 - Design and installation of the first multigrain fully automatic flat warehouse in Greece.4HISTORICAL OVERVIEW OF T.A.M.E. HISTORICAL OVERVIEW OF T.A.M.E. S.A.S.A.5HISTORICALHISTORICAL OVERVIEWOVERVIEW OFOF T.A.M.E.T.A.M.E. S.A.S.A.1992 - Design and installation of the first Maize Grits plant in Greece.1997 - Study engineering and construction of fish and shrimp feed factories. Seawater fish & shrimp farming is becoming of major importance in the Mediterranean.The handling, storage and know how of feed ingredients for aquatic feed (flour mill and corn mill by products, fish oil, fishmeal, high and low protein soyameal, lecithin, etc) are within the fields of expertise of T.A.M.E. It is a natural consequence for the company to get involved in the production of aquatic feed.1998 - A major turnkey contract for an Aquatic Feed Mill is awarded to T.A.M.E. This is the first integrated project of its kind in Greece and the company’s 95th complete plant in its 42 years of existence.6HISTORICAL OVERVIEW OF T.A.M.E. HISTORICAL OVERVIEW OF T.A.M.E. S.A.S.A.1999 – Feedus fish feed plant, starts the production in Patras – Greece.7HISTORICALHISTORICAL OVERVIEWOVERVIEW OFOF T.A.M.E.T.A.M.E. S.A.S.A.2001 – The erection of fish feed plant BioMar Hellenic – Volos is executed in 10 months from the first excavation, in collaboration with the danish company Graintec A/S.8T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTS9T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSFLOUR MILLSFLOUR MILLS10T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSFEED MILLSFEED MILLS11T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL MILLING PLANTS12T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSVEGETABLE OIL REFINERIESVEGETABLE OIL REFINERIES13T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSPOULTRY PROCESSING PLANTSPOULTRY PROCESSING PLANTS14T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSSTORAGE SILOSSTORAGE SILOS15T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSSTORAGE WAREHOUSESSTORAGE WAREHOUSES16T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSSHIP UNLOADINGSHIP UNLOADING17T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSGRAIN CLEANING PLANTSGRAIN CLEANING PLANTS18T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSCOTTON GINNING PLANTSSEED PLANTSGRASS DRYING PLANTSGRASS DRYING PLANTS19T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSSEED PLANTSCOTTON GINNING PLANTSCOTTON GINNING PLANTS20T.A.M.E. T.A.M.E. S.A. S.A. FIELD OF ACTIVITIESFIELD OF ACTIVITIESFEED MILLSFLOUR MILLSVEGETABLE OIL MILLING PLANTSVEGETABLE OIL REFINERIESPOULTRY PROCESSING PLANTSSTORAGE SILOSSTORAGE WAREHOUSESSHIP UNLOADINGGRAIN CLEANING PLANTSGRASS DRYING PLANTSCOTTON GINNING PLANTSSEED PLANTSSEED PLANTS21T.A.M.E. T.A.M.E. S.A. S.A. GRAIN TERMINAL PROJECTSGRAIN TERMINAL PROJECTS22SOME OF OUR PROJECTSSOME OF OUR PROJECTSSilo projects:Slide 23 – First proposal diagram for Novorossisk.Slide 24 – Plan view of 160.000 tons grain silos and 2 ship unloaders ( 2x600 tons ).Slide 25 – Diagram of 160.000 tons grain silos and 2 ship unloaders ( 2x600 tons ).Slide 26 – Cross sections. Slide 27 – Longitudinal section view of 160.000 tons grain silos and 2 ship unloaders ( 2x600 tons ).23NAMEFLORESCU D.GENERAL LAYOUT FORPRELIMINARY DRAWINGSCONTROL ROOMRAILCAR LOADING STATIONW4FIRST RAW OF SILOS (DIAGRAM NUMBER B1,B2,B3,B4,B5,B6,B7,B8,B9)SECOND RAW OF SILOS (DIAGRAM NUMBERS B10,B11,B12,B13,B14,B15,B16,B17,B18)THIRD RAW OF SILOS (EXTENSION)TRUCK LOADING BULK FLATSTORECONTROL ROOMC3E1BPC2BPC1W1C1WEIGHING TOWERABC1C12C7 E2C2W2C8BC2MEAL SILO FORABULK FLATSTORE (EXTENSION)TRUCK LOADING MEAL SILO FORBBB4C15C6 BC1SUBSTATIONC14E6E5C13BC2C11BWORKSHOP AND WORKSHOP YARDTANK FARM (FOR EDIBLE OIL)WITH TANK TRUCK LOADING STATIONTRUCK LOADING STATIONBB3BB2BB1 BB5FIRE FIGHTINGLOCKERS AIRCOMPRESSED APPR.1:1000SCALEDRAWNCHECK12.06.2001DATEGUARD HOUSEWEIGHBRIDGESBUILDINGWEIGHBRIDGE CONTROL ROOMADMINISTRATIONTRUCK ENTRANCERAILCAR ENTRANCEGUARD HOUSERevSILOS PLANTCLIENTDRAWING NUMBER0124CROSS SECTION B-BRAILCAR LOADING STATION+1.00+/-0.00FUTURE50K EFIRST RAW OF SILOS -4.50+0.20FLAT WAREHOUSE+1.50TRUCK LOADING MEAL SILO FOR+/-0.00SECOND RAW OF SILOS +0.40-4.50FUTURE SILOS+0.20 +/-0.00+1.00-4.50+1.00FUTURE SILOSSECOND RAW OF SILOS +0.40+0.20-9.00WEIGHERSBULKFIRST RAW OF SILOS PRELIMINARY DRAWINGSCROSS SECTIONS A-A AND B-BFOR SILOS PLANTAPPR.SCALE1:200 RevDRAWING NUMBERCLIENT20.06.2001DATE NAMEFLORESCU D.DRAWNCHECK+/-0.0025TRUCK LOADING STATIONTRUCK LOADING STATIONDATESECOND RAW OF SILOS (DIAGRAM NUMBERS B10,B11,B12,B13,B14,B15,B16,B17,B18)THIRD RAW OF SILOS (EXTENSION)FIRST RAW OF SILOS (DIAGRAM NUMBER B1,B2,B3,B4,B5,B6,B7,B8,B9)PLAN VIEWLONGITUDINAL SECTION 2 BULK WEIGHERS+/-0.0050KE 50KE+0.40-9.00-2.50+1.002 BULK WEIGHERS50KTAAFANFANFANFAN-2.50+1.00BAGGING+0.40-9.00+/-0.00APPR.1:400SCALEDRAWNCHECKRAILCAR LOADING STATIONBBULK WEIGHERFUTUREBAGGINGBRevPLAN VIEW AND LONGITUDINAL SECTIONPRELIMINARY DRAWINGS FOR SILOS PLANTNAMEFLORESCU D.CLIENTDRAWING NUMBER26For complete clients reference list, please contact T.A.M.E. S.A.27FC 5-9SECTION C-C-7.50+0.400-2.50-7.50-7.50+-0.00+-0.00-4.50-4.50-3.50SOME OF OUR PROJECTSSOME OF OUR PROJECTSSilo projects:Slide 30 – Diagram of 70.000 tons grain silos and 2 ship loader - unloader ( 2x400 tons).Slide 31 – Plan view of 70.000 tons grain silos and 2 ship loader - unloader ( 2x400 tons).Slide 32 – Ship loader – unloader with jetty-belt.Slide 33 – Section. Slide 34 – Working tower.Slide 35 – Longitudinal section view.28CCA AB BWEIGHBRIDGEOFFICESW.C. EXISTINGSUBSTATIONSUBSTATION14x7x10PIT 3m x 3m-2.50LATTAKIA PORT GENERAL LAYOUT 65.000 T STEEL GRAIN SILOSWITH 2 X 400 T LOADING AND UNLOADING GRAIN TOWERSAUTHORITIESNAME2002 DATE10/1/20021:500DRAWNCHECK.SCALEAPPR.G.?ap????????CLIENTSYR04 1122010229Unloader / Loader 400 t/hDATE NAME CLIENT200110/12/2001SCALE1:200CHECK.APPR.DRAWNPRELIMINARY DRAWINGS FOR CIVIL ENGINEERINGG.?ap????????30SOME OF OUR PROJECTSSOME OF OUR PROJECTSSilo projects:Slide 36 – Diagram of 50.000 tons grain silos and 1 ship loader (400 tons).Slide 37 – Plan view of 50.000 tons grain silos and 1 ship loader (400 tons).Slide 38 – Section.312 L/RW6STATIONCOMPRESSED AIRD80 t W.BRIDGE300MTLoad / UnloadSHIP1SLBL R2SLB620 19AND IMPORT ALSO THROUGH SEASILO AT PORT OF QASIM FOR EXPORTfor 50.000T TRANSIT GRAINS STORAGEOFFICES SUBSTATIONAND CONTROLROOMAND MEDIUMVOLTAGE ROOMTRANFORMERSMCC APPR.SCALE2002DRAWNCHECKDATE25.01.02FLOW DIAGRAMG. ?ap????????NAME CLIENTPRELIMINARY14TcLLSA5HLRVTRVRVS5 F4b a17.117LLSA4LLSA3RVHLS4 F3RV RVS3HLTRL16 16a2412.1DISPENSER1516b15aFILTERSPOT18.118aF2LLSA2RVTHLRVRVS2 T12FILTERSPOT13.1DISPENSER14.a1375.1bSA1LLRVS1HL14.b44.185LLHL932SOME OF OUR PROJECTSSOME OF OUR PROJECTSSilo projects:Slide 40 – Diagram of 24.000 tons grain silos .Slide 41 – Plan view and Section.335.11414.12020.2 20.121.224.322.224.223.221.122.124E232424.12223.1211819.2 19.118.2151918.11716.115.115.215.31636.13613.1116.A23.23.1S.F.37131211109844.16.1535 (3 s??? F15 ? 21) (6 s??? F15? 18)Y??????S? ???????' ??????S? ??? ????? ?' ??????S? ??? ???S????32.17.27.110.212.111.110.1 9.18.112.2339.211.28.26.2628.1 28.230.233.129.131.130.132.233.229.231.2 32.330.326.125.126.226(26.000 TON.)6 S??? F15x18CHECK.3 S??? F15x21 ??????S?S???G????? ???????G??SAPPR.SCALE?ap???a????DATE1/4/2002DRAWN2002 NAME CLIENT27.229.531.534.228.430.43433.329.331.332.434.132.529.431.430.528.32527.128.534.430.632.629.631.62728.634SOME OF OUR PROJECTSSOME OF OUR PROJECTSSilo projects:Slide 43 – Diagram of 60.000 tons grain silos.Slide 44 – Diagram of 20.000 tons grain silos.Slide 45 – Plane view of 110.000 tons grain terminal with ship unloader (1000 tons/h capacity).35 SYSTEMDUST CONTROL3.1(FUTURE)68BULK,TO TRUCKS4.111.1 5.1 265 24.2BULK,TOTRUCKS(FUTURE)L L R5.2 5.3 10.2 10.3 10.4 11.2 11.3 11.4 15.2 15.3 15.4 14.2 14.3 14.4 13.2 12.2 13.3 12.3 13.4 12.4 16.2 16.3 16.416.1 16.5 16.6 16.10 16.11 16.15 16.16 16.20L RL23.2 23.1R13.1 12.1 15.1 28in flour millExisting day binsFM.223.3 FM.4 FM.3 FM.12224.43029.12924.3 924.1 2.21423.4R2327322.12.178.11716216.119182117.12014.1 10.1 25.1 25.2365X6mHOLY MOSQUE24X7.5mM.T. SUBSTATION NR. 1WORKSHOP18X8mL.T. SUBSTATION NR. 27.5X17mLABORATORY16X10mPASTA PLANT60X70m+40X30mAPPR.PRELIMINARYAND PASTA PLANTSOLVENT EXTRACTION PLANTPROPOSED GENERAL LAYOUT FORSCALE1:500 RevDRAWING NUMBERCLIENTDESCRIPTIONDATE01.07.1998DRAWNCHECKNAMEFLORESCU D.REV. DATE NAMEFIRST STAGE OF CONSTRUCTION120X35m5X6mHOLY MOSQUE5X5mW.C. 24X7.5mM.T. SUBSTATION NR. 1WORKSHOP18X8m 20X4mFUTURE WEIGHBRIDGE 20X4mWEIGHBRIDGE WEIGHBRIDGE HOUSE8.5X3mGUARD HOUSE5X3mOFFICES12.5X30mFUTURE GRAIN SILOS23X7.5mL.T. SUBSTATION NR. 128X63mTANKS FARMBOILER HOUSE AND WATER TREATMENT28X16mWAREHOUSEAFTERTREATMENT10X16m2PCS , D= 9mHULL SILOS SHIFT OIL TANKS23X8m2PCS , D= 9mBUFFER SILOS PREPARATION PLANT10X16mSOLVENT EXTRACTION PLANT18X30mLOCKERS12X12mLABORATORY16X10mPASTA PLANT60X70m+40X30mFIRE FIGHTING 8X13mSOLUTION 2BOILER HOUSE TANKS28X8mNOTE : 1. Pump house for sea water cooling pumps is not shown on the lay out because those pumps have to be locatedadjacent to the seaTANKS FARM28X24mFUTURE TANKS FARM15X51m 2. The dimensions shown for the pasta plant will varydepending on type of pasta produced in the plant. Thedrawing will be modified accordingly.37SOME OF OUR PROJECTSSOME OF OUR PROJECTSCivils and erection for silo and mechanical handling equipment:Slide 47 – Slide 56: Silo foundation, towers, tunnels, transformer rooms e.t.c.38TEN SILOS HAVE NO AERATION SYSTEM.THE AERATION DETAILS (CONCRETE CHANNELS , FAN BASES AND PVD PIPES) ARE ONLY FOR TWO SILOS- ONE ON EACH RAW - SEE DRAWING 01ALG0102-11040-02. THE OTHER 3322DETAIL "A" 1:101 1PLAN VIEWPROGRESSIVE CHORD DIMENSIONS - 1ST. QUADRANTCadSystemTHIS DRAWING IN NOT TO BE COPIED, PRINTED OR TO BE MADE OTHERWISE AVAILABLE BY ANY UNAUTHORIZED PERSON WITHOUT OUR SPECIFIC PERMISSION1:101:25TWO SILOS- ONE ON EACH ROW - SEE DRAWING 01ALG0102-11040-02) AERATION DETAILS SECTION 3-3 1:25DRAWING NUMBERCLIENTFLORESCU D.NAMEDETAILS FOR SILO TYPE M28X21 DRAWINGS FOR CIVIL ENGINEERINGRevCHECKDRAWNSCALE1:100APPR.DATE05.01.2002b) 185km/h-3SEC GUSTWIND LOAD RATING OF a) 160km/h CONTINUOUS consists of : TOTAL VERTICAL SEISMIC +LIVE LOAD+DEAD LOAD to an anchor bolt ) STATIC DESIGN :2. MAX. VERTICAL SEISMIC LOAD PER STIFFENER: 400kN (90.160pounds)3.TOTAL VERTICAL LOAD PER STIFFENER: 827kN(186.550pounds)4. MAX. HORIZONTAL SHEAR PER ANCHOR BOLT: 192kN (43.400pounds)B. SPECIFICATIONS FOR FOUNDATION1. NUMBER OF STIFFENERS: 84pcs. (Each stiffener is attached 5. THE STATIC DESIGN OF THE METALLIC SILO IS MADE BASED ON 10. FAN WEIGHT 1000kg 4 FANS /SILO (ONLY FOR 1. DIAMETER: 28,00m2. EAVE HEIGHT 21,031m 3. OVERALL HEIGHT: 28,671mA. GENERAL SPECIFICATIONS :8. DISTANCE INBETWEEN ANCHOR BOLTS (CHORD): 1,044m4. MAXIMUM HOLDING CAPACITY: 14.460M3 9. PRODUCT DENSITY 0,820t/m37. NUMBER OF ANCHOR BOLTS: 84pcs6. ANCHOR BOLT RADIUS: 13,9565m5. WEIGHT (EMPTY): aprox.132.000kgFORMAT A0 1:100+0.08+1.00+0.90+/-0.00SECTION 1-1+/-0.00+0.90-2.50+1.00-2.50+1.00-2.50+1.00SECTION 2-2 1:25AERATION DETAILS 3960°1'' PVC1'' PVC1'' PVC60°1'' PVC1'' PVC1'' PVC40SOME OF OUR PROJECTSSOME OF OUR PROJECTSReceiving Pit Dust control system:Slide 58: Ventilation shutters.Slide 59: Dust control sytem.41