G2 - Single Auger Feed Large Pump Bulletin

Moyno® 2000 Pumps 2 Moyno® 2000 Pumps Offer Superior Pumping Performance Moyno® 2000 pumps set the standard in positive displacement pumping applications. The proprietary Moyno 2000 gear-type universal joint design effectively handles radial and thrust loads for maximum performance and long life. These rugged pumps are able to handle abrasive materials in excess of 80% solids and offer a performance range to 4,500 GPM with pressure to 1,500 PSI. By incorporating advanced technology, superior design and proprietary manufacturing processes, Moyno 2000 pumps offer the best value, and an effective pumping solution for the most extensive range of applications to satisfy all of your pumping needs. Features & Benefits Moyno 2000 Pumps offer maximum performance, value and application versatility with minimum maintenance. • Sealed gear-type universal joint drive train effectively handles radial and thrust loads in the most demanding applications • Low total cost of ownership • Superior abrasion resistance • Pump municipal sludge in excess of 50% solids further distances with higher volumetric efficiencies than any other progressing cavity pump • Standard flange and close- coupled models available • Open inlet configurations in 1-, 1.5- and 2-meter lengths to align with standard feed areas from centrifuges • Independently driven bridge breakers for high viscosity, solids-laden fluids to eliminate product bridging Universal Gear-Type Joint Design The proprietary Moyno gear-type universal joint design is engineered for maximum performance life to effectively handle radial and thrust loads. The uniform design of the ring gear and gear ball components create greater surface contact, leading to less wear and better overall performance. Moyno’s gear-type universal joint design is used in all 2000 pumps and is engineered to handle a wide variety of application requirements. This patented joint is able to withstand heavy thrust loads without compromising performance or longevity of the pump. 5 Applications Typical Applications Municipal Wastewater Treatment Primary Treatment Sewage Lift Stations / Sewer • Systems Headworks Primary Sedimentation• Grit Removal• Secondary Treatment Secondary Sedimentation• Tertiary Treatment Nitrification• Chemical Feed• Tertiary Sedimentation• Solids Processing Thickening• Conditioning• Dewatering• Oil and Gas Multiphase Fluid Transfer• Lease Automatic Custody • Transfer (LACT) Produced Water• Crude Oil Processing• Drilling Mud Transfer• Chemical Adhesives• Slurries• Chemical Metering• Polymers• Food and Beverage Dairy• Fruit and Vegetable Processing• Meat Processing• Brewing and Distilleries• Confectionery• Food Waste• Pulp and Paper Liquor• Starch Slurry• Cooked Starch• Coating Kitchens• Mineral Processing Slurries• Leaching / Neutralization• Flocculants• Other Applications Bio-Gas• Pharmaceuticals• Cosmetics• Agriculture Industry• For more than 75 years, Moyno progressing cavity pumps have been successfully applied and widely used in variety of applications. Over the years Moyno has continually enhanced the design and operational performance of its products to find innovative solutions to customers’ demands. Moyno provides an effective combination of products, process solutions and service support programs to keep plant operations running smoothly and efficiently with little downtime and minimal maintenance. Moyno also provides a broad offering and custom product design capabilities for critical application requirements. Municipal Wastewater Treatment Applications Moyno products are utilized throughout the entire wastewater treatment process from primary treatment through solids processing. The dependable, robustness of Moyno progressing cavity pumps have been successfully utilized in municipal applications since the 1950s. The Moyno 2000 pumps are highly engineered to lower maintenance cost and reduce downtime to keep treatment facilities operating efficiently. The dependable, robustness of the pumps results from the high quality materials and the rotor/stator geometries that ensure the longest life and least amount of downtime and repairs. Oil and Gas Applications Moyno has field proven experience and advanced technology to effectively handle multi-phase fluid transfer and lease automatic custody transfer (LACT) applications in the oil and gas industry. Benefits of Moyno 2000 pumps include a smaller footprint and they are less expensive and more reliable than piston and gear pumps. In addition, versatile Moyno 2000 pumps are effective in handling high pressure salt water injection as well as high pressure oil pipeline injection applications. The Moyno pump is well recognized for its superior capability in handling abrasive fluids, efficiently providing long service life and a positive return on your investment. Chemical Applications Progressing cavity pumps are an ideal solution for the chemical industry. These pumps can move highly abrasive, highly viscous, and toxic materials with minimal wear compared to other positive displacement pumps. Progressing cavity pumps are also an excellent choice when pumping shear sensitive materials since they are one of the lowest shearing pumps available on the market. Many polymer manufacturers use these pumps to move their products for this very reason. 3 Product Offering 2000 WB, 2000 WA, 2000 G1 Pump Comparison Chart Models 2000 WB 2000 WA 2000 G1 Available Stages 1, 2 1, 2 1, 2, 4, 6, 9, 12 Shaft Sleeve Not Available Not Available Option Fiber Deflector Not Available Not Available Option Belt and Sheeves Not Available Not Available Option Coupling and Guard No No Yes Drive Connection Close-Coupled Direct-Coupled Long-Coupled Hollow Shaft No No Yes Shaft Bearings No Yes Yes Max GPM 700 700 2500 Max PSI 100 100 1044 Moyno® 2000 WB The close-coupled Moyno® 2000 WB pump is specifically designed for a wide variety of applications requiring low pressure and flow benefits. This cost effective pump has a robust gear-type universal joint for durable performance and longevity. Loads in the 2000 WB are supported by the gear reducer, functioning without the need for a coupling and guard. Moyno® 2000 WA The direct-coupled Moyno® 2000 WA pump provides the same features and benefits as the 2000 WB, with the addition of bearings. The 2000 WA models have integral bearings that support the radial and thrust loads produced at the rotor/stator, resulting in far less stress in the gear reducer. Depending on application demands, integral bearings may be necessary to support the media weight and extend the life of the pump. This model does not require a coupling and guard. Moyno® 2000 G1 Moyno's long-coupled 2000 G1 pump is a high performance, application versatile pump designed to handle a wide range of applications from shear-sensitive chemicals to difficult-to- process slurries and sludges. The 2000 G1 features patented joint seals to effectively protect the gear joints from pumpage contamination and a hollow drive shaft. The hollow drive shaft reduces bearing loads and allows for a short footprint. The 2000 G1 offers many options for optimum pump performance. 4 Flush Gland – allows packing leakage to be flushed away from the pump, preventing potential damage to seals and packing Fiber Deflector – prevents ragging around pump connecting rod and rotor head Shaft Sleeve – protects drive shaft from wear in highly abrasive applications Moyno 2000 G1 Options Product Offering Moyno® 2000 HS System The Moyno® 2000 HS system is a significant technology advancement for the wastewater treatment industry. It can pump filter cake further distances with higher volumetric efficiencies than any other progressing cavity pump. Its twin-screw feeder supplies a constant, pressurized feed rate to the pump resulting in up to 100 percent pump cavity fill rate. The Moyno 2000 HS system features an integral hopper with a twin-screw auger feeder and specially designed progressing cavity pump that efficiently handles dewatered municipal sludge to over 50 percent solids. The enhanced design of the pump rotor provides superior volumetric efficiency. The Moyno 2000 HS system combines high pump efficiency with constant, non-pulsating discharge pressure to provide unmatched performance in high solids sludge cake transfer. Compared to hydraulically driven, piston ram type pumps and open conveyors, the Moyno 2000 HS system requires lower capital investment, lower operating costs and less maintenance. For application versatility, the Moyno 2000 HS system offers varying twin screw feeder and hopper lengths to match wide feed areas from centrifuges and belt filter presses. The twin screw feeder and the hopper length can be readily modified without changing the pump arrangement. Product Offering © 2013 by Moyno, Inc. Bulletin 120-J ® Moyno is a registered trademark of Moyno, Inc. Printed in U.S.A. 313 U.S.A. 877.4UMOYNO Outside U.S.A. 937.327.3553 www.moyno.com Moyno® 2000 G2 Pumps The Moyno® 2000 G2 Pump is a versatile, high-performance pump featuring a wide, open throat hopper design that minimizes plugging that could occur in a standard inlet. A single auger feed mechanism ensures positive product feed into the pumping elements for increased fill efficiency when handling semi-dry or high solids content sludges. The Moyno 2000 G2 also features Moyno’s crown gear-type universal joint drive train and optimized rotor/stator pumping element geometry. Moyno® 2000 G3 Pumps The Moyno® 2000 G3 Pump is ideally suited for handling semi-dry, high solids content fluids that have a tendency to ”bridge” in the inlet hopper. Featuring a series of finger mechanisms mounted on two counter-rotating shafts positioned above the pump’s auger feed, this bridge breaker device prevents the accumulation of material in the throat of the pump. The bridge breaker is independently driven for flexibility in controlling pump and bridge breaker speed to meet specific application requirements. The 2000 Model G3 Pump also features Moyno’s crown gear-type universal joint — the heaviest duty drive train configuration available in the industry. Moyno® 2000 G4 Pumps The Moyno® 2000 G4 Pump features proprietary rotor technology. The high-efficiency G4 progressing cavity pump’s 45° inlet lowers friction loss and provides for gentler handling of the product. It also features a universal joint that is out of the fluid flow path for unobstructed flow to the pump cavity inlet. The G4 progressing cavity pump design results in lower overall system pressure and its constant, non-pulsating flow imparts less stress on piping, machinery and drive systems. The patented auger feed on the rotor head smoothly stuffs product directly into the cavity without obstruction. The rotor configuration is designed to enhance flow of high solids content materials and optimize volumetric efficiency.