Gehl - Model 540 - Articulated Loader (Cab) - Manual

Articulated Loader(SN 51242 and Up)AL 540Form No.918412Revision EMay 2013Parts Manual © 2013 • All Rights Reserved • Printed in USA®When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.The model and serial number for this unit are located on a panel on the upper right side of the front frame.''Right'' and ''left'' are determined from a position sitting on the seat and facing forward.MANITOU AMERICAS, INC. reserves the right to make changes or improvements in the design orconstruction of any part of the unit withoutincurring the obligation to install such changeson any previously delivered units.Refer to the abbreviations table located on this page for the various fastener descriptions.Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiplying by 0.738.Specific Reference Numbers, indicating acomplete assembly, are circled in some illustra-tions. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.Serial number breaks are indicated as follows:• (SN 999 and before) - indicates serial numbers up to and including 999.• (SN 1000 - 2000) - indicates serial numbers from 1000 to 2000.• (SN 999 and up) - indicates serial numbers including 999 and after.Serial number exceptions and inclusions are indicated as follows:• (SN 999 and before except 997) - indicates serial numbers up to and including 999, EXCEPT 997.• (SN 1000 - 2000 except 1996 including 997) - indicates serial numbers between 1000 and 2000, INCLUDING 997 EXCEPT 1996.• (SN 2001 and up including 1996) - indicates serial numbers including 2001 and after, INCLUDING 1996.Unless otherwise specified, all cap screws, nuts, and bolts are Grade 8.8, cadmium or zinc plated.NOTE:The following abbreviations may be used herein:ASSD......................AssembledASSY......................AssemblyAR ..........................As RequiredCB...........................Carriage BoltCP ...........................Cotter PinCS ...........................Cap Screw (Hexagon Head)CYL........................CylinderDIA.........................DiameterFHCS......................Flat Head Cap ScrewGR ..........................GradeHB ..........................Hex BoltHLN........................Hex Lock NutHN ..........................Hex NutHP...........................High PressureHYD .......................HydraulicINS ......................... InsertLN...........................Lock NutLT ...........................LeftLW..........................Lock WasherM ............................Meter or MetersMM/mm .................MillimeterNPT ........................National Pipe ThreadOS...........................OversizedRT ...........................RightSHCS......................Socket Head Cap ScrewSLTD ......................SlottedSN...........................Serial Number or Slotted NutSQ...........................SquareUS...........................UndersizedW/ ...........................WithW/O ........................WithoutAll-Tach®, Power-A-TachTM and Gehl® are trademarks of Manitou Americas, Inc.Printed in U.S.A. I 918412/EP0513TABLE OF CONTENTSTable of Contents......................................... ITools ............................................................1Tools/Paint/Special Service Parts and Kits ..................................................1Filters ...........................................................2All Filters ...............................................2Return Filter - 274912............................3Cab ...............................................................4Cab Assembly ........................................4Doors - 270067 & 270071 .....................6Wipers ....................................................7Heater.....................................................8Air Conditioning ..................................10Completing Components .....................12Mirrors .......................................................13Steering ......................................................14Steering Column - Deluxe ...................14Operator’s Platform ...................................16Seat and Seatbelt ..................................16Operator’s Platform - Upper ................17Operator’s Platform - Lower................18ROPS .........................................................20ROPS - Two-Post - 201024 .................20ROPS - Four-Post - 201025 .................21Side Gates - Four Post ROPS ..............22Isolation Mats ............................................23Isolation Mats (EU all, Domestic w/Cab)..................................................23Work Lights ...............................................24Strobe Lights..............................................25Strobe Light Kits - 809568, 809571 (Option - Domestic Only)..................25Chassis .......................................................26Front Frame..........................................26Rear Frame...........................................27Covers ..................................................28Electrical (SN 51590 and Up)..............30Electrical (SN 51589 and Before)........31Electrical - Fuses..................................32Headlights/Tail Lights (Option)...........33Radio ..........................................................34Radio Kit - 809574 (Domestic, w/Cab only)...................................................34Remote Battery Terminal Kit (Domestic-Std, EU-Option)) ...............................35Battery Disconnect (EU-Std, Domestic-Option)...............................................36Backup Alarm Kit (Option) (SN 51590 and Up) ................................................37Backup Alarm Kit (Option) (SN 51589 and Before) ..........................................38Block Heater Kit (Option - Domestic Only) ....................................................39Rear Bumper ........................................40Counterweight Kit ...............................41Controls......................................................42Differential Lock..................................42Inching - Brake ....................................43Parking Brake ......................................44Throttle.................................................45Axles ..........................................................46Front and Rear Axles ...........................46Driveshaft.............................................4750300926 (4472-004-318), 50300927 (4472-004-322) - Internal Components .........................................48Early Version (4472-004-225), (4472-004-229) - Internal Components...............54Wheels and Tires .................................60Lift Arm .....................................................61Lift Arm Assembly ..............................61Hydraulics............................................62Lift Arms....................................................64Aux. Hydraulics Pressure Relief Control (SN 51590 and Up)............................64Hydraulics..................................................65Hydraulic Tank ....................................65Hydraulic Drive ...................................66Power Steering.....................................67Control Valve.......................................68Auxiliary Valve....................................69Solenoid Valve, Power-a-Tach Valve....................................................70Axial Piston Hydraulic Pump ..............71Bent Axis Motor ..................................73Hydraulic Cylinders ...................................75Lift Cylinder ........................................75Tilt Cylinder.........................................76Steering Cylinder .................................77Power-A-Tach Cylinder.......................784-Point Quick Attach Cylinder (EU only) .............................................79Attachments ...............................................80All-Tach ...............................................80918412/EP0513 II Printed in U.S.A.TABLE OF CONTENTSAttachment Hydraulics ........................81Power-A-Tach......................................824-Point Quick Attach (EU only) ..........83Buckets (Domestic Only).....................84Pallet Forks (Domestic Only) ..............85Decals.........................................................86Common Decals...................................87ANSI-Style Decals...............................89Iso-Style Decals ...................................91Engine ........................................................93Engine Assembly .................................93Cylinder Head and Cover ....................94Cylinder Block .....................................96Gear Housing .......................................97Flywheel Housing/Oil Pan...................98Intake Manifold....................................99Exhaust Manifold...............................100Camshaft ............................................101Crankshaft, Piston ..............................102Intake/Exhaust Components ..............103Cooling System..................................104Lubrication.........................................106Fuel Line ............................................108Fuel Injection Pump...........................110Fuel Injection Valve...........................112Governor ............................................113Alternator ...........................................114Starter.................................................115Radiator..............................................116Fittings / O-Rings / Seal Rings ................117Hose / O-Ring Compatibility ...................118Abbreviations and Descriptions for Fittings................................................120Schematics ...............................................121Hydraulics ..........................................121Complete Electrical Schematic - (SN 51590 and Up) ............................122Complete Electrical Schematic - (SN 51242 - 51589) ...........................123Steering Column Electrical Schematic - (SN 51590 and Up)..........................124Steering Column Electrical Schematic - (SN 51242 - 51589) .........................125Chassis Electrical Schematic - (SN 51590 and Up) ............................................126Chassis Electrical Schematic - (SN 51242 - 51589)..............................................127Engine-Radio Electrical Schematic - (SN 51590 and Up) ............................128Engine-Radio Electrical Schematic - (SN 51242 - 51589) ...........................1294-Post ROPS, Cab, Power-A-Tach and Tail Light Electrical Schematics - (SN 51590 and Up) ............................................1304-Post ROPS, Cab, Power-A-Tach and Tail Light Electrical Schematics - (SN 51242 - 51589)..............................................131Air Conditioning Electrical Schematic - (SN 51590 and Up)..........................132Air Conditioning Electrical Schematic - (SN 51242 - 51589) .........................133Index ........................................................135Numerical Index ......................................137Torque Specifications ......Inside Back CoverPrinted in U.S.A. 1 918412/EP0513AL 540 - TOOLSTOOLS/PAINT/SPECIAL SERVICE PARTS AND KITSRef. No. Part No. Description Qty.3 184467 HYDRAULIC GAUGE KIT 14 186011 TEST PORT, 4MP-M16X2,1/4 NPT15 183877 TEST PORT, 3/4-16 UNF 16 184472 TEST GAUGE, 1000PSI 17 184473 TEST GAUGE, 6000PSI 18 184475 TEST HOSE, 120"(Used with Gauge Kits)19 184476 ADAPTER, 4FP-M16X2BLKHD (Used with Gauge Kits)110 184474 TEST GAUGE, 10,000PSI 111 420-34912 ROD SEAL INSTALL TOOL, 3/4" X 1-1/4" DIAMETER SEALS112 420-34913 ROD SEAL INSTALL TOOL,1-1/2" X 2" DIAMETER SEALS113 420-34914 ROD SEAL INSTALL TOOL,2" X 3" DIAMETER SEALS114 272814 OIL VACUUM PUMP (incl. in Engine Oil Analysis Kit)115 272815 COOLANT VACUUM PUMP (incl. in Coolant Analysis Kit)116 272816 1/4" PLASTIC TUBING, 100' (incl. in Analysis Kit)121 195387 DIAL INDICATOR (incl. in 195348 Timing Kit Tool)131 272813 FIELD TEST COOLANT STRIP (1 Kit from Coolant Analysis Kit)132 272806 HYDRAULIC OIL ANALYSIS KIT (GEHL)*Set of 1033 272809 ENGINE OIL ANALYSIS KIT (GEHL)*Set of 1034 272811 FUEL ANALYSIS KIT (GEHL)* 135 272812 COOLANT ANALYSIS KIT (GEHL)*Set of 1036 167788 4-PACK CONSTRUCTION YEL-LOW PAINT, 1 QT. (GEHL)137 167754 4-PACK GUNMETAL GRAY PAINT, 1 QT. (GEHL)138 167789 6-PACK YELLOW SPRAY PAINT, 12.8 OZ. (GEHL)139 167755 6-PACK GUNMETAL GRAY SPRAY PAINT, 12.8 OZ. (GEHL)140 50300055 DIAGNOSTIC/MALE 120 203907 KIT/SERVICE/COMMUNICA-TION (for Sauer-Danfoss control module 270199)1 *Analysis Kits - Contact your dealer. Only available for US customers.918412/EP0513 2 Printed in U.S.A.AL 540 - FILTERSALL FILTERSRef. No. Part No. Description Qty.1 195568 OIL FILTER 12 270979 FILTER/FUEL OIL 13 270900 ELEMENT/FILTER (RETURN FILTER) 14 203822 FILTER ELEMENT(WATER SEPARATOR)15 270741 FILTER/SAFETY (SECONDARY AIR) 16 270740 FILTER/PRIMARY (PRIMARY AIR) 17 184709 FILTER/ CAB RECIRCULATION (HEATER)18 275915 FILTER/CAB RECIRCULATION (AIR CONDITIONING)19 275688 FILTER (FRESH AIR INTAKE / AIR CONDITIONING)1Ref. No. Part No. Description Qty.Printed in U.S.A. 3 918412/EP0513AL 540 - FILTERSRETURN FILTER - 274912Ref. No. Part No. Description Qty.0 274912 FILTER/RETURN COMPLETE 11 270896 CAP 12 270897 SEAL 13 270899 O-RING 72X3 14 270900 ELEMENT/FILTER 15 270901 O-RING 84X4 16 270902 O-RING 23X4 1Ref. No. Part No. Description Qty.1234650274912918412/EP0513 4 Printed in U.S.A.AL 540 - CABCAB ASSEMBLY176400121479134919342 63662 37734442323865(both sides)992323545923585518 45633465653487871929293935764 8840 2246501921492039 22 4088 376462 6342715094656091663467Door Latch(Both Sides)Cab Backand Top959595Printed in U.S.A. 5 918412/EP0513AL 540 - CABCAB ASSEMBLY Also includes all parts on Page 6, Page 7 and Page 8.Ref. No. Part No. Description Qty.0 176400 ENCLOSED CAB ASSY * 13 202557 LOCKWASHER 14 654004 FW 5/16 AWZY 45 202570 GROMMET 36 202974 HOOK 17 L500048 HEX BOLT 3/8-16X4-1/2 G8 48 L500049 HEX NUT .38-16 G5 49 202571 GROMMET 212 202980 FLAT WASHER 413 650965 CS 3/8X1-1/4 C8 214 651448 LN INS M10-1.5 C8 ZY DIN6924 218 202986 BRACKET 119 202987 STRIKER, .375-16, INT. THREAD 420 651297 CS 3/8X1 C8ZY 221 202989 STRIKER BOLT GUARD 222 L500022 FLAT WASHER 223 138281 SETTING BLOCK, 1/8 X 1/4 X 2 1833 101793 FLANGE BOLT, M8 X 1.25 X 20 434 203002 HEX DOME CAP, 3/8 837 270699 SPACER 239 203007 PAN HEAD BOLT, M6 X 1 X 35 140 270687 BUMPER/RUBBER 242 202560 NUT, M6X1 - DIN 1587 244 182116 BRASS WASHER 846 202564 PAN HEAD BOLT, M6X60 149 203016 WASHER 1050 203017 TRUSS HEAD SCREW 254 203020 WINDSHIELD 155 203021 SKYLIGHT 156 203022 REAR WINDOW/SIDE RT 157 203023 REAR WINDOW/SIDE LT 158 203024 REAR WINDOW 159 270071 DOOR ASSY RT 160 270067 DOOR ASSY LT 162 270633 SOFT WASHER 263 270683 PLATE/BACKING 264 270698 SPACER 265 202568 KIT/FOAM 166 272078 FOAM/REAR PANEL 167 203031 FOAM PANEL 171 203062 FOAM SEAL 279 203063 BRACKET, DOOR ARRESTER 286 201377 HARNESS/4 POST ROPS 188 270701 SOFT WASHER 291 270691 FOAM/HEADLINER 192 656019 CS M12-1.75X45 C10.9 ZY 493 651708 LN INST FL M12-1.75 C8 ZY 494 0004412533 WINDOW PANE ADHESIVE SET SIKA TACK195 270628 LATCH (includes both latch halves) 2 * Includes all parts on this page except ref. nos. 66, 92 & 93.Ref. No. Part No. Description Qty.918412/EP0513 6 Printed in U.S.A.AL 540 - CABDOORS - 270067 & 270071Ref. No. Part No. Description Qty.0 270067 ASSY/DOOR LT 10 270071 ASSY/DOOR RT 11 202557 LOCKWASHER 32 656047 HN M6-1 C8 ZY DIN934 13 L500022 WASHER/FLAT BLACK 54 651683 BHSCS M6-1.00X25 C10.9 BO 105 656139 CS M6-1X35 C8.8 ZY DIN931 16 270699 SPACER 87 270687 BUMPER/RUBBER 18 270628 LATCH (includes both latch halves) 19 176736 GASKET/HANDLE 110 202560 NUT, M6 X 1 DIN1587 411 202561 RNT/M6X1.0 HEX 9.53P 4.2-6.6 ST YZ 312 202562 SEAL/GRAB HANDLE GASKET 213 176809 HANDLE/BUTTON/PUSH (W/ KEY) 114 202563 HANDLE/GRAB W/LATCH RT 338MM 115 202564 PAN HEAD BOLT, M6 X 60 116 202565 BOLT,M6 X 30 SKT HX DWG C12.9 617 270634 HINGE/DOOR 218 270629 PAD/DOOR HINGE 419 270627 SEAL/DOOR BULB 220 270630 PLATE/HINGE BACKING 221 270633 SOFT WASHER 422 270683 PLATE/BACKING 223 270631 WLDMT/LATCH MOUNT RT 124 270632 PAD/LATCH MOUNT BOX 125 270698 TUBE/SPACER 826 270693 WLDMT/LATCH COVER RT 127 270626 GLASS /DOOR RT 128 270701 SOFT WASHER 129 270703 PLATE/BUMPER 430 202566 HANDLE/GRAB W/LATCH LT 338MM 132 270637 WLDMT/LATCH MOUNT LT 133 270692 WLDMT/LATCH COVER LT 134 270635 GLASS /DOOR LT 135 176470 KEY 1Ref. No. Part No. Description Qty.16171866381746441214/3023/32669 2 52525242521291511111126/33287311 14427/3410201825161921221321250 RIGHT DOOR SHOWN35270067, 270071Printed in U.S.A. 7 918412/EP0513AL 540 - CABWIPERSRef. No. Part No. Description Qty.2 202970 TERMINAL/MALE 23 202557 LOCKWASHER 124 L71076 SWITCH/WIPER-WASHER 210 L500099 WASHER NOZZLE 211 202979 HEX BOLT, 0.25-20 X .75 - G5 215 651704 LN INST M4-0.7 C8 ZY DIN6924 116 202984 DOME LIGHT 117 651772 PHMS CR #832X1-3/8 CZ 224 651714 FW M4 ZY DIN125 125 202993 WIPER BLADE, 28” 126 202994 PIVOT ASSY 127 202995 WIPER ARM 128 182070 GROMMET 129 138268 WIPER ARM 130 202998 WIPER BLADE, 14” 132 203000 WASHER FITTING 135 176679 SCREW/TPH TF TORX M4-0.7X16 136 656101 LW M5 ZY DIN127 438 139170 WASHER-SEALING (IMPACT DOOR) 143 203010 WIPER MOTOR 147 176680 SCREW/TPH TF TORX M5-0.8X16 448 656159 HN FL M5-0.8 C5 ZY DIN6923 451 203018 TRUSS HEAD SCREW 1252 203019 CUP HOLDER 161 203027 FRONT WIPER MOTOR ASSY 168 203032 FRONT WIPER COVER 180 203064 DOME LIGHT BRACKET 189 270352 COVER/WIPER MOTOR 1Ref. No. Part No. Description Qty.6134518933515133518028513835102732301129252611 1033152443171625247683648351Front Wiper(Inside Cab)Rear Wiper/Wiper Switch(Under Roof)Front Wiper(Outside Cab)Rear Wiper(Outside Cab)176400918412/EP0513 8 Printed in U.S.A.AL 540 - CABHEATERRef. No. Part No. Description Qty.3 202557 LOCKWASHER 417 L70487 FLANGE SCREW, #10-16X.75 1131 202999 HEATER VENT 245 203012 VENT 151 203018 TRUSS HEAD SCREW 469 203060 LOUVERED PANEL 170 203061 FOAM SEAL 182 203065 HEATER DUCT 183 203066 FOAM SEAL/HEATER DUCT TOP 184 203067 FOAM SEAL/HEATER DUCT END 185 203068 FOAM SEAL/HEATER 1Ref. No. Part No. Description Qty.701784858245351836951317311731176400Printed in U.S.A. 9 918412/EP0513AL 540 - CABHEATERRef. No. Part No. Description Qty.1 136304 KNOB/HEATER SWITCH 12 203059 KNOB/TEMP CONTROL 13 270624 COVER/HEATER 14 270883 BLOWER/HEATER 15 270884 SWITCH/HEATER 16 270885 HEATER CORE 17 270886 ASSY/VALVE & TUBE 18 184709 FILTER/RECIRCULATION AIR 19 651343 PHMS #1024X1/2 CBC 810 656016 CS M12-1.75X30 C8.8 ZY DIN931 311 656118 LW M12 ZY DIN127 3Ref. No. Part No. Description Qty.1249736101010111111 85Page 12270743A918412/EP0513 10 Printed in U.S.A.AL 540 - CABAIR CONDITIONING18AA2257649137775777622291839272679828911730861953653368504813879436815570753107134597577358779525458851461636966212286932 2664920734547444615428894160 6248867 1211833840783151368384741680728325233724400635Printed in U.S.A. 11 918412/EP0513AL 540 - CABAIR CONDITIONINGRef. No. Part No. Description Qty.1 062017 CLAMP/HOSE #48 22 084175 HLN INST #1024 CZY 63 100095 SCREW/TPH TC SLTD #1024X1/2 CZY 24 137503 LOUVER/ROLL NOZZLE 25 138778 O-RING/AC/#8 FITTING 26 139279 KNOB/AC & HEATER CONTROL 17 145833 FW 1/2 HT ZY 28 176680 SCREW/TPH TF TORX M5-0.8X16 CZY59 176681 SCREW/TPH TF TORX M6-1.00X16 CZY1210 176682 SCREW/TPH TF TORX M6-1.00X25 CZY411 270547 SCREW/TPH TF TORX M6-1.00X40 CZY212 271897 SPACER 213 273369 TIE/TREE MOUNT 414 274044 COVER/AIR CONDITIONING UNIT 115 274332 FOAM/REAR PANEL (WITH A/C) 116 274473 COMPRESSOR/AIR CONDITIONING 117 274475 V-BELT (ALTERNATOR, W/ A/C) 118 274514 HOSE/#6 AIR CONDITIONING 119 274516 VALVE/EXPANSION 120 274520 HOUSING/AIR CONDITIONING 121 274559 BLOWER 122 274566 HOSE/#8 AIR CONDITIONING 123 274571 FITTING/#10 AIR CONDITIONING 124 274618 BRACKET/DRIER 125 274619 FITTING/#8 AIR CONDITIONING 126 274646 DRIER 127 274653 HOSE/#6 AIR CONDITIONING 128 274712 CORE/EVAPORATOR 129 274723 HOSE/#10 AIR CONDITIONING 130 274725 V-BELT (A/C COMPRESSOR) 131 274732 SPACER 132 274738 THERMOSTAT 133 274739 BRACKET 134 274743 FAN/AIR CONDITIONING 135 274744 CONDENSER 136 274749 BRACKET 137 274757 SPACER 138 274814 SPACER 139 274823 SWITCH A/C PRESSURE 140 274835 BRACKET 141 274846 DUCT 142 274847 BRACKET/DUCT 143 274872 SWITCH/BLOWER 144 274874 NIPPLE/DRAIN 245 274875 HOSE/DRAIN 246 274876 FOAM/SEAL 147 274877 INSERT/PLASTIC 248 274888 HARNESS/AC UNIT (THERMOSTAT/BLOWER)149 274906 PAN/DRAIN 150 274914 HARNESS/AIR CONDITIONING 151 275181 CS M10-1.50X110C10.9ZY SP DIN931 152 275669 COVER/CONDENSER 153 275670 WDMT/ROOFTOP 154 275675 SEAL/CONDENSER .0625 X 61.1 155 275677 TRIM/ROOF GUARD .125 X 4.25IN 257 275684 COVER/HOSES 158 275688 FILTER 159 275699 BRACKET 160 275706 LOUVER 161 50300808 SEAL/HOOD .0625 X 6.30IN 162 275915 FILTER/CAB RECIRCULATION (A/C) 163 50300809 SEAL/HOOD .0625 X 25.6IN 164 276040 WDMT/HOSE GUARD 165 650419 CS 1/4X1-3/4 C5ZY 266 650584 FW #10 AZY 767 650854 FW #12 AZY 268 650863 FW 1/4 ANZY 269 651312 SCREW/THM CR #1024X1/2 Z 770 650494 CS 1/2X1 C5ZY 271 651457 LN INS M6-1 C8 ZY DIN6924 472 651624 CS FL M8-1.25X50 C8.8 ZY DIN1662 173 651648 HWHTRS TAP/R 5/16X3/4 CZY 474 651659 FW M10 HARDENED Z 275 651689 CS FL M8-1.25X20 C8.8 ZY DIN1662 676 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 277 651706 LN INST FL M8-1.25 C8 ZY DIN6926 1078 651707 LN INST FL M10-1.50 C8 ZY DIN6926 179 653005 HN 1/4 C2ZY 280 654004 FW 5/16 AWZY 181 654030 LW 1/2 RZY 282 654052 LW INT T 1/4 AZY 283 656001 CS M8-1.25X20 C8.8 ZY DIN931 584 656012 CS M10-1.5X50 C8.8 ZY DIN931 285 50300807 SEAL/HOOD .0625 X 4.96IN 186 210-19469 LN FL SERR 1/4 CZY 287 420-35602 RELAY 188 L70487 SCREW/#10-16X3/4 589 50300162 PLATE/DECAL 1Ref. No. Part No. Description Qty.918412/EP0513 12 Printed in U.S.A.AL 540 - CABCOMPLETING COMPONENTSRef. No. Part No. Description Qty.1 073535 CLAMP/HOSE 22 095955 CLAMP/HOSE #10 43 123352 ST MP06 BD10 24 176681 SCREW/TPH TF TORX M6-1.00X16 35 176682 SCREW/TPH TF TORX M6-1.00X25 66 192194 HOLDER/MANUAL (WITHOUT A/C) 17 201436 BOTTLE/WASHER FLUID 18 270099 RELAY (WIPER) 19 270116 GROMMET/RUBBER 310 270138 BRACKET/WASHER BOTTLE 111 270197 BRACKET/RELAY 112 270206 HOSE/HEATER RETURN 213 270255 COVER/STEERING COLUMN 114 270261 FLOORMAT 115 270383 BRACKET/TRIM 116 270696 HARNESS/CAB 117 271374 SCREW/TPH TF TORX M6-1.00X30 518 271897 SPACER 219 272078 FOAM/REAR PANEL 120 273090 LINER/SEATDECK 121 274349 MANUAL TUBE (WITH A/C) 122 274472 CLIP/3.5 INCH 223 420-35602 RELAY 124 651423 CS M5-0.8X25 C8.8 ZY DIN931 125 651456 LN INS M5-0.8 C8 ZY DIN6924 126 651501 SHCS M4-0.7X30 C8.8 ZY DIN912 227 651564 FW 3/4 HT ZY 128 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 229 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 230 651705 LN INST FL M6-1.00 C8 ZY DIN6926 831 651706 LN INST FL M8-1.25 C8 ZY DIN6926 232 651707 LN INST FL M10-1.50 C8 ZY DIN6926 133 656158 HN FL M4-0.7 C5 ZY DIN6923 234 656172 CS M6-1X45 C8.8 ZY DIN931 235 L45666 CLAMP/VINYL COATED 1 IN. 236 270097 BASE/LATCHING RELAY 1Ref. No. Part No. Description Qty.1317157483951123263321235232102931 2524116282720143019346183021224MachineswithoutAir Cond.Machineswith Air Cond.36Page 9 400469A400635Printed in U.S.A. 13 918412/EP0513AL 540 - MIRRORS12345 - Field Installed Kit (see parts list)400469400635Ref. No. Part No. Description Qty.1 270836 MIRROR/RT 12 270768 MIRROR/LT 13 656123 SHCS M8-1.25X25 C12.9 ZY DIN912 44 651458 LN INS M8-1.25 C8 ZY DIN6924 45 809479 MIRROR KIT (not for 2-Post ROPS) 1Ref. No. Part No. Description Qty.918412/EP0513 14 Printed in U.S.A.AL 540 - STEERINGSTEERING COLUMN - DELUXERef. No. Part No. Description Qty.1 50300324 GAUGE/DELUXE 12 270731 SWITCH/HAZARD 13 270707 TOGGLE/HAZARD 14 270498 SWITCH/WORK LIGHT 15 270499 TOGGLE/WORK LIGHT 16 270500 SWITCH/BEACON 17 270501 TOGGLE/BEACON 19 270503 SWITCH/IGNITION W/KEYS(includes Ref. Nos. 21 & 33)110 230062 SOCKET/ELECTRICAL ACC. 111 270708 STALK/CONTROL(includes Ref. No. 37)112 270709 BOX/FUSE(includes Ref. Nos. 35, 41 & 42)113 270710 SHAFT/STEERING 114 270711 PANEL/INSTRUMENT 115 270712 CONSOLE/FRONT STEERING 116 270510 CONSOLE/BACK STEERING 117 270713 BOOT/STEERING CONSOLE 118 270714 HARNESS/WIRE 119 270513 WHEEL/STEERING 120 270715 CAP/STEERING WHEEL 121 270584 KEY/IGNITION (SET/2) 122 202678 KIT/STEERING KNOB 123 271136 TOGGLE/POWER-A-TACH 124 271135 SWITCH/POWER-A-TACH 127 270521 HJN M18 128 270522 WASHER/M18 129 270523 KEY/WOODRUFF 131 230071 SCREW/PTHM M6 X 16 432 230072 SCREW/PTHM M4 X 12 433 270527 COVER/PLASTIC 134 270528 NUT/PLASTIC 135 270716 COVER/FUSE BOX 136 270530 NUT/EXTRUDED M4 437 270717 CLAMP/CONTROL STALK 138 270718 STRUT 139 270728 CS M8 X 30 140 270720 LN INST M8 241 270721 SCREW/PTHM M4 X 16 2Ref. No. Part No. Description Qty.282720193635121613171893321101536293123241147634321137483938404044454946474142415432 3222FRONT515052535455176912Printed in U.S.A. 15 918412/EP0513AL 540 - STEERINGSTEERING COLUMN - DELUXE42 230064 HN M4 244 270724 GRIP 145 270725 CAM 146 270726 HJN M8 147 270727 SPACER 148 270728 CS M8 X 30 149 270729 LEVER 150 105064 RELAY/ 70 AMP (Power-A-Tach lock/unlock, steering column control lever functions)151 183733 RELAY/20 AMP/MICRO (front and rear work lights)252 50300388 MODULE/FLASHER 153 176654 CS FLH M10-1.5X30 C8.8ZY SP DIN1665454 651707 LN INST FL M10-1.50 C8 ZY DIN6926455 242636 PANEL PLUG (BLANK) A/RRef. No. Part No. Description Qty.918412/EP0513 16 Printed in U.S.A.AL 540 - OPERATOR’S PLATFORMSEAT AND SEATBELT1214148115137128419106201821214 5137128317222018163 3315914NEW STYLE SEAT AND SEAT SWITCH OLD STYLE SEAT AND SEAT SWITCH(see note *) (see note *)400578Ref. No. Part No. Description Qty.1 270047 CUSHION (old style seat) 12 270049 BACKREST 13 270050274279SEATBELT/2 INCH (Standard)SEATBELT/3 INCH (Option, Domestic only))114 270226 SUSPENSION/ADJUSTABLE(old style seat)15 270585 CABLE 26 274582 RETAINER 10MM (old style seat) 47 651400 CS M10-1.5X40 C10.9 ZY DIN931 28 651707 LN INST FL M10-1.50 C8 ZY DIN6926(new style seat)2651707 LN INST FL M10-1.50 C8 ZY DIN6926(old style seat)69 651720 CS FL M8-1.25x35 C8.8 ZY DIN1662(new style seat)410 656008 CS M10-1.5X30 C8.8 ZY DIN931(old style seat)311 656010 CS M10-1.5X40 C8.8 ZY DIN931(old style seat)112 656049 HN M10-1.5 C8 ZY DIN934 213 656063 HJN M8-1.25 C4 ZY DIN439 214 656133 FW M10 ZY DIN125 615 50301523 SWITCH/SEAT (new style seat) 116 50301525 SEAT/SUSPENSION (new style seat) (includes all components except seat retaining hardware)117 50301569 PKG/CUSHION REPLACEMENT(new style seat)118 50301570 RAILS/SLIDE 119 50301572 KIT/SUSPENSION SEAT (kit upgrades to new style seat and switch) (includes all components, and new seat retaining hardware)120 50301575 HANDLE/SEAT 121 50301576 KIT/CUSHION & SWITCH(old style seat)122 50301577 SUSPENSION (new style seat) 1 * NOTE: Identify seat by seat switch wiring and connectors. Old style seat switch has two wires with spade connectors. New style seat switch has single wire with waterproof connector.Ref. No. Part No. Description Qty.Printed in U.S.A. 17 918412/EP0513AL 540 - OPERATOR’S PLATFORMOPERATOR’S PLATFORM - UPPERRef. No. Part No. Description Qty.1 176544 LEVER/HAND BRAKE(Includes Ref. No. 6)12 176681 SCREW/TPH TF TORX M6-1.00X16 163 176825 BOOT/JOYSTICK 14 176858 BOOT/BRAKE/PARKING 15 201006 HOLD -DOWN/BOOT 16 201168 SWITCH/PARKING BRAKE 17 201428 BELLCRANK/PARK BRAKE 18 201429 LINK/PARK BRAKE 19 270730 PLUG/PLASTIC (SN 51590 and Up) 110 271098 WASHER/PLASTIC 211 271752 GROMMET 1.50ID .250GW 1.75GD 212 271997 KNOB/FOUR-ARM 113 272019 BRACKET 114 272020 BRACKET/ARM REST 115 273671 COVER/CONTROL VALVE 116 273992 COVER/CONTROL VALVE 117 650448 CS 1/4X3/4 C5ZY 218 651065 CB SN 5/16X1 C5ZY 119 651066 CB SN 3/8X3/4 C5ZY 120 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 121 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 222 651706 LN INST FL M8-1.25 C8 ZY DIN6926 623 651716 CB M8-1.25X35 C8.8 ZY DIN603 224 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 225 50301519 WDMT/OPERATOR PLATFORM(SN 51590 and Up)150280456 KIT/OPERATOR PLATFORM AL400/500 (SN 51589 and Before) (includes Plug, Ref. No. 28)126 L69755 KNOB 127 L69756 REST/ARM 128 50301469 PLUG/PLASTIC (SN 51589 and Before) 1Ref. No. Part No. Description Qty.2122272632225151614172210112568122720 244132318121119928400578See Page 16 for seat and seatbelt918412/EP0513 18 Printed in U.S.A.AL 540 - OPERATOR’S PLATFORMOPERATOR’S PLATFORM - LOWERRef. No. Part No. Description Qty.1 067950 RING/EXTERNAL RETAINING 42 071250 LN INST M20-2.50 C9 ZY DIN6924 53 119887 SPRING/TORSION 14 175624 WDMT/HINGE 15 50301519 WDMT/OPERATOR PLATFORM(SN 51590 and Up)150280456 KIT/OPERATOR PLATFORM AL400/500 (SN 51589 and Before)16 176383 PIN/HINGE (platform pivot, rear) 17 176387 PEDAL/MEDIUM DUTY 28 176492 PLATE/CAB MOUNT 109 176560 WDMT/SUSPENSION BRKT 110 176681 SCREW/TPH TF TORX M6-1.00X16 211 176869 SPACER 112 200163 SNUBBER/PROP ROD 113 200174 ISOLATOR/CAB 414 200212 PLATE/GUIDE 415 200277 PIN/PIVOT/FRONT 116 200280 WDMT/PIVOT BRKT 117 201062 SPACER 118 201400 BAR/PROP 119 270134 GAS SHOCK 120 273820 COVER/STEERING PEDESTAL (w/ROPS)121 271890 PLATE/LOCK 122 271901 ROD/LOCK 123 271948 PLATE/BELLCRANK 124 570021 FITTING /GREASE 225 176656 CS FLH M12-1.75X35 C8.8ZY(two-post ROPS)2656019 CS M12-1.75X45 C10.9 ZY DIN931(four-post ROPS and cab)226 651449 LN INST M12-1.75 C8 ZY DIN6924 1227 651543 CS M20-2.5X130 C10.9 ZY DIN931 428 651659 FW M10 HARDENED Z 229 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 230 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 231 651696 CS FL M8-1.25X70 C8.8 ZY DIN1662 132 651705 LN INST FL M6-1.00 C8 ZY DIN6926 633 651706 LN INST FL M8-1.25 C8 ZY DIN6926 134 651707 LN INST FL M10-1.50 C8 ZY DIN6926(except below)2651707 LN INST FL M10-1.50 C8 ZY DIN6926(SN 51394 and up, w/cab)335 651708 LN INST FL M12-1.75 C8 ZY DIN6926 2Ref. No. Part No. Description Qty.2937404672543516142626411334 3824422330 444322423 30336119183412363911284731 9822817212715288110242032545485149503834400578Page 28APrinted in U.S.A. 19 918412/EP0513AL 540 - OPERATOR’S PLATFORMOPERATOR’S PLATFORM - LOWER36 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 137 651819 HTB M6-1.00X100 C8.8 ZY DIN933 138 656012 CS M10-1.5X50 C8.8 ZY DIN931(except below)1656012 CS M10-1.5X50 C8.8 ZY DIN931(SN 51394 and up, w/cab)239 656039 CS M20-2.5X60 C8.8 ZY DIN931 140 656047 HN M6-1 C8 ZY DIN934 141 656122 CS M12-1.75X25 C8.8 ZY DIN931 1642 655006 CP EPSC 1/8x1 Z 343 271611 BUSHING 144 654004 FW 5/16 AWZY 145 651759 CS FL M6-1.00x30 C8.8 ZY DIN1662 346 272424 PEDAL PLATE SPACER 147 651400 CS M10-1.5x40 C10.9 ZY DIN931 148 276062 Strut/Gas (w/cab, SN 51394 and up) 149 654049 FW 3/8 ANZY (w/cab, SN 51394 and up)150 030-31953 Bolt Shoulder 5/16-18 X 1.5(w/cab, SN 51394 and up)151 210-31017 LN FL CTR 5/16 CFZY(w/cab, SN 51394 and up)1Ref. No. Part No. Description Qty.918412/EP0513 20 Printed in U.S.A.AL 540 - ROPSROPS - TWO-POST - 201024Ref. No. Part No. Description Qty.1 067950 RING/EXTERNAL RETAINING 22 076100 COTTER/HAIRPIN 1/8X2-3/8 23 175682 COVER/STEERING COLUMN 14 176656 CS FLH M12-1.75X35 C8.8ZY SP DN166525 176681 SCREW/TPH TF TORX M6-1.00X16 CZY46 176682 SCREW/TPH TF TORX M6-1.00X25 47 176702 SPACER 48 192194 HOLDER/MANUAL 19 201024 ASSY/TWO POST ROPS(includes Ref. Nos. in inset box)110 201032 SPACER/PLASTIC 411 201034 BUMPER/RUBBER 412 201216 CLAMP 113 50301027 KIT/PIN & LANYARD 414 270057 TAPE/ANTI-SLIP (5.08FT) 115 270119 HANDLE/WLDMT 116 270180 PLUG/PLASTIC 317 270186 CLAMP/DOUBLE P 118 270588 PLUG/PLASTIC 519 270730 PLUG/PLASTIC 220 271109 FOAM/REAR PANEL 121 271301 SPACER 422 271897 SPACER 223 273987 HARNESS/WORK LIGHT 124 274026 HANDLE WDMT 125 651421 CS M4-0.7X16 C8.8 ZY DIN931 226 651511 SHCS M6-1X50 C8.8 ZY DIN912 227 651683 BHSCS M6-1.00X25 C10.9 228 651699 CS FLH M12-1.75X25 C8.8 ZY DIN1665129 651705 LN INST FL M6-1.00 C8 ZY 630 651708 LN INST FL M12-1.75 C8 ZY DIN6926 431 651748 CB M12-1.75X45 C8.8 ZY DIN603 232 651763 CB 3/4X5 C5ZY 433 651765 LN INST FL 3/4 CFZY 434 654012 FW 5/8 AWZY 235 656172 CS M6-1X45 C8.8 ZY DIN931 236 651706 LN INST FL M8-1.25 C8 ZY DIN6926 237 651713 CB M8-1.25X25 C8.8 ZY DIN603 2Ref. No. Part No. Description Qty.2111271936303134337321814161537201011262591317122123(includes items in inset box) 24284303062983522 2935400626Printed in U.S.A. 21 918412/EP0513AL 540 - ROPSROPS - FOUR-POST - 201025Ref. No. Part No. Description Qty.1 137462 WASHER 1/4 SEALING 102 175682 COVER/STEERING COLUMN 13 176681 SCREW/TPH TF TORX M6-1.00X16 CZY44 176682 SCREW/TPH TF TORX M6-1.00X25 185 270057 TAPE/ANTI-SLIP (5.08FT) 16 201025 OPEN CAB STRUCTURE ASSY(Includes Ref. Nos. 17, 18,19, 20, 22 - 28 & 2917 270119 HANDLE/WLDMT 18 270161 WINDOW/SKYLIGHT 19 270180 PLUG/PLASTIC 310 270588 PLUG/PLASTIC 511 270730 PLUG/PLASTIC 214 651705 LN INST FL M6-1.00 C8 ZY DIN6926 1615 651708 LN INST FL M12-1.75 C8 ZY DIN6926 616 656019 CS M12-1.75X45 C10.9 ZY DIN931 417 202570 GROMMET 318 202569 BRACKET/FOPS 119 202568 KIT/FOAM 120 202567 HEADLINER 122 656116 HN M4-0.7 C8 ZY DIN934 123 651421 CS M4-0.7X16 C8.8 ZY DIN931 124 651640 BHSCS 5/16X3/4 C RIE 125 653007 HN 5/16 C2ZY 126 202571 GROMMET 227 651689 CS FL M8-1.25X20 C8.8 ZY DIN1662 428 654004 FW 5/16 AWZY 429 201377 HARNESS/4 POST ROPS 130 272078 FOAM/REAR PANEL 131 270186 CLAMP/DOUBLE P 132 201216 CLAMP 133 651763 CB 3/4X5 C5ZY 434 176702 SPACER 435 651765 LN INST FL 3/4 CFZY 436 651748 CB M12-1.75X45 C8.8 ZY DIN603 237 654012 FW 5/8 AWZY 238 192194 HOLDER/MANUAL 139 656172 CS M6-1X45 C8.8 ZY DIN931 240 271897 SPACER 241 274714 SPACER 10Ref. No. Part No. Description Qty.20** Included in 201025306518*826*17*17*17*9 29*313219*4714111014419*161523141428*27*25* 24*22* 23*3334351537363814403941400468918412/EP0513 22 Printed in U.S.A.AL 540 - ROPSSIDE GATES - FOUR POST ROPSRef. No. Part No. Description Qty.1 129420 PLUG/PLASTIC .72 DIA. HOLE PLUG22 176680 SCREW/TPH TF TORX M5-0.8X16 CZY43 176681 SCREW/TPH TF TORX M6-1.00X16 CZY44 176682 SCREW/TPH TF TORX M6-1.00X25 CZY65 50657016 SCREW/THWH TC USL 3/8X1-1/4 CZY46 210-19533 LN FL CTR 3/8 CFZY 67 50300350 WDMT/DOOR 28 50300356 WDMT/SIDEGATE/RT 19 50300357 BRACKET/LATCH/RT 110 50300459 WDMT/SIDEGATE/LT 111 50300460 LATCH/MINI/ROTARY/RT 112 50300514 LATCH/MINI/ROTARY/LT 113 50300516 BRACKET/LATCH/LT 114 651298 SHCS HS 3/8X2-1/2 C 215 651705 LN INST FL M6-1.00 C8 ZY DIN6926 616 653038 HJN 3/8 C2ZY 217 654049 FW 3/8 ANZY 418 50840020 SIDE GATES/4-POST ROPS AL2/3/4/51Ref. No. Part No. Description Qty.78107616144151351791141513212618 - Field Installed Kit (see parts list)50840020Printed in U.S.A. 23 918412/EP0513AL 540 - ISOLATION MATSISOLATION MATS (EU ALL, DOMESTIC W/CAB)Ref. No. Part No. Description Qty.1 271124 FOAM/SOUND/MUFFLER 12 272227 FOAM/SKIDPLATE 13 270936 FOAM/SOUND/PLATFORM 14 270937 FOAM/SOUND/PLATFORM 15 270939 FOAM/SOUND/PLATFORM 16 270940 FOAM/SOUND/PLATFORM 17 274964 FOAM/HOOD* 18 274981 BRKT/FOAM/HOOD* 19 50300110 FOAM/SOUND/PLATFORM/LT* 110 50300112 FOAM/SOUND/PLATFORM/REAR* 111 50300113 FOAM/SOUND/ARCH/LT* 112 50300114 FOAM/SOUND/ARCH/RT* 113 50300128 FOAM/SOUND/PLATFORM/UPLT* 114 50300129 FOAM/SOUND/PLATFORM/UPRT* 115 50300130 FOAM/SOUND/FRAME/RT* 116 50300132 FOAM/SOUND/FRAME/LT* 117 50300140 FOAM/SOUND/RAD/RT* 118 50300141 FOAM/SOUND/RAD/LT* 119 50300143 FOAM/SOUND/PLATFORM/RT* 120 651670 FW 1/4 BWZY* 221 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662* 422 651705 LN INST FL M6-1.00 C8 ZY DIN6926* 423 420-36132 CLIP, CHRISTMAS TREE* 6* NOTE: Ref. Nos. 7-23 are EU onlyRef. No. Part No. Description Qty.1121415645310 21391116181787232122201940039650440014918412/EP0513 24 Printed in U.S.A.AL 540 - WORK LIGHTSNOTE: Quantities shown are for machines with two-post ROPS. For machines with four-post ROPS or cab, quantities for each item are (4).Ref. No. Part No. Description Qty.1 420-36292 HEADLIGHT 22 122488 BULB 23 420-36141 HOUSING, CONNECTOR FEMALE 24 420-36140 SECONDARY LOCK 21234Printed in U.S.A. 25 918412/EP0513AL 540 - STROBE LIGHTSSTROBE LIGHT KITS - 809568, 809571 (OPTION - DOMESTIC ONLY)Ref. No. Part No. Description Qty.1 088296 STROBE 12 101712 GROMMET, RUBBER 13 274135 DEUTSCH M 2-PIN 14 132318 BULB/STROBE 15 201237 BRACKET/BEACON 16 270192 CLIP/SMALL WIRE 67 274117 HARNESS/BEACON 18 651681 CS M8-1.25X100 C8.8 ZY DIN931 29 651706 LN INST FL M8-1.25 C8 ZY DIN6926 210 656111 FW M8 ZY DIN125 211 809568 KIT/STROBE LIGHT 2-POST 112 273745 MOUNT/STROBE 113 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 214 809571 KIT/STROBE LIGHT 4-POST 1Ref. No. Part No. Description Qty.1FOUR-POST ROPS / CABCONFIGURATIONTWO-POST ROPSCONFIGURATION2213233567109112844Included WithStrobe LightIncluded WithStrobe Light11 - Field Installed Kit (see parts list)14 - Field Installed Kit (see parts list)809568, 809571918412/EP0513 26 Printed in U.S.A.AL 540 - CHASSISFRONT FRAMERef. No. Part No. Description Qty.1 176664 PIN/PIVOT 40MM 22 176042 PIN/PIVOT 33 132051 FUEL TANK CAP 14 132050 STRAINER-FUEL FILL 15 650702 SCREW/TPH TF SLTD #632X3/8 CZY 26 L61709 PAD/SLIDE 3" X 4" 27 175934 BEARING/SPHERICAL PIVOT 18 176142 RETAINER/BEARING 29 176193 BEARING/SPHERICAL 110 176719 WASHER/BEARING SHIELD 111 200027 LOCK/STEERING 112 50380912 PIN/STEERING CYLINDER * 113 200090 RING/EXTERNAL SNAP 114 270924 BUMPER/FOAM 115 651419 CS M20-2.5X40 C10.9 ZY DIN931 216 651448 LN INS M10-1.5 C8 ZY DIN6924 517 656015 CS M10-1.5X90 C8.8 ZY DIN931 518 076589 CS FL LOCK 3/8X1 C5ZY 419 076099 COTTER/HAIRPIN 9/64X2-11/16 2*200084 Steering Pin replaced by 50380912 for serviceRef. No. Part No. Description Qty.1587109815191411618211617122171618354613131312EarlyMachines400620Printed in U.S.A. 27 918412/EP0513AL 540 - CHASSISREAR FRAMERef. No. Part No. Description Qty.1 175934 BEARING/SPHERICAL PIVOT 12 175936 HOUSING/BEARING PIVOT 13 176142 RETAINER/BEARING 14 176450 CAP/BEARING 25 176468 RING/RETAINING 26 200202 RING RETAINING 17 613021 FITTING/GREASE M10X1 18 613052 FITTING/GREASE M6X1 29 651419 CS M20-2.5X40 C10.9 ZY DIN931 110 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 111 651706 LN INST FL M8-1.25 C8 ZY DIN6926 112 656007 CS M10-1.5X25 C8.8 ZY DIN931 613 076099 COTTER/HAIRPIN 9/64X2-11/16 114 50380912 PIN/STEERING CYLINDER * 115 200090 RING/EXTERNAL SNAP 116 270793 PIN/RETRIEVAL(Includes Ref. No. 13)117 273505 WDMT/STEP (optional extension) 118 176653 CS FLH M10-1.5X25 C8.8ZY SP DIN1665219 071043 LN SER FL M10-1.50 C10 ZY DIN196 2*200084 Steering Pin replaced by 50380912 for serviceRef. No. Part No. Description Qty.459121213101116688 731718191514EarlyMachines1515400620918412/EP0513 28 Printed in U.S.A.AL 540 - CHASSISCOVERS16 35838331034393792814262927241115171231302923272637425321321434219 415361820224012948 49464750454451627294352SN 51393 and Before19SN 51394 and Up5354400387Page 18A50440001Printed in U.S.A. 29 918412/EP0513AL 540 - CHASSISCOVERSRef. No. Part No. Description Qty.1 656065 HJN M12-1.75 C4 ZY DIN439 12 175802 PLATE/ENGINE ACCESS 13 176455 LATCH/CLAW/DOUBLE 14 176459 BOLT/STRIKER 15 176681 SCREW/TPH TF TORX M6-1.00X16 16 176736 GASKET/HANDLE 17 176737 HOOD LATCH MOUNTING BRKT 18 176809 HANDLE/BUTTON/PUSH (W/KEY) 19 176905 BULB SEAL 110 201011 WIRE ROPE ASSY 211 274348 BULB SEAL (90°) 112 201103 HINGE/UPPER 213 201107 PIN/HINGE 214 201226 BACKPLATE/HINGE 215 201238 PUSHNUT/WASHERCAP 416 274078 ASSY/HOOD FIBERGLASS(Machines without A/C, Includes Ref. Nos. 42 & 43)117 270333 TUBE 218 271737 STRAP/RUBBER 119 271884 COVER/CONTROL MODULE* 120 272259 1/4 TURN FASTENER 121 272274 BRKT/HOOD LATCH 122 272301 FW 5/16 SPECIAL 123 272848 WDMT/HYD TANK 124 274092 COVER/MUFFLER 125 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 226 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 627 651698 CS FL M10-1.50X35 C8.8 ZY DIN1662 828 651706 LN INST FL M8-1.25 C8 ZY DIN6926 629 651707 LN INST FL M10-1.50 C8 ZY DIN6926 1830 651708 LN INST FL M12-1.75 C8 ZY DIN6926 231 651729 CB M12-1.75X35 C8.8 ZY DIN603 232 651742 CS FLH M12-1.75X45 C8.8ZY DN1665 233 651757 CS M6-1X55 C8.8 ZY DIN931 134 651770 LN INS M12-1.75 C8 ZY DIN985 235 651774 CS FL M6-1.00X35 C8.8 ZY DIN1662 336 654002 FW 1/4 AWZY 137 655006 CP EPSC 1/8X1 Z 138 656062 HJN M6-1 C4 ZY DIN439 139 656152 FW M14 ZY DIN125 140 L62721 FASTENER RETAINER 141 L62722 FASTENER RECEPTACLE 142 270812 SEAL/BULB 143 270813 SEAL/BULB 244 176643 SUPPORT/FENDER 245 176647 WDMT/FENDER BRKT 246 176651 CS FL M6-1.00X12 C8.8ZY SP DIN16621647 176653 CS FLH M10-1.5X25 C8.8ZY SP DIN1665848 176655 CS FLH M10-1.5X35 C8.8ZY SP DIN1665249 201176 FENDER/REAR AL400 & AL500 250 176644 FENDER/FRONT 251 651699 CS FLH M12-1.75X25 C8.8 ZY DIN1665452 275916 ASSY/HOOD FIBERGLASS(Machines with A/C, Includes Ref. Nos. 42 & 43)153 50300149 SCREW/THUMB 1/4X3 ACZ 254 176470 KEY 1* NOTE: Module cover, Ref. No. 19, was changed to add mount-ing holes for new hardware, but is still compatible with older ver-sion hardware.Ref. No. Part No. Description Qty.918412/EP0513 30 Printed in U.S.A.AL 540 - CHASSISELECTRICAL (SN 51590 AND UP)Ref. No. Part No. Description Qty.1 067880 CLAMP/HOSE .50 X .41 HOLE DOUBLE22 075505 CLAMP/HOSE .81 X .41 HOLE 14 176380 SENDER/FUEL W/SWITCH 15 176497 HORN/12V 16 BATTERY/12 VOLT* 17 176680 SCREW/TPH TF TORX M5-0.8X16 CZY28 176681 SCREW/TPH TF TORX M6-1.00X16 CZY79 176828 CABLE/BATTERY POSITIVE (includes terminal protector)110 201000 HOLD/BATTERY 111 270411 SWITCH/PRESSURE 112 275866 MODULE/LOGIC AL3/4/500 113 50301511 HARNESS/CHASSIS AL400/500 114 273148 HARNESS/ENGINE AL500 116 273369 TIE/TREE MOUNT 317 273626 BRACKET/RELAY 118 420-35602 RELAY 719 650488 CS 3/8X3/4 C5ZY 220 651087 LW INT T 3/8 AZY 221 651430 CS M8-1.25X12 C8.8 ZY DIN931 122 651690 CB M6-1.00X20 C8.8 ZY DIN603 123 651705 LN INST FL M6-1.00 C8 ZY DIN6926 124 651706 LN INST FL M8-1.25 C8 ZY DIN6926 125 651724 SCREW/THH TF M10-1.5X20 ZY DIN7500D126 651733 CB M8-1.25X50 C8.8 ZY DIN603 127 270199 MODULE/CONTROL 128 656088 CS M6-1X60 C8.8 ZY DIN931 229 137425 TERMINAL/REMOTE RED(includes washer and nut - not shown)130 176652 CS FLH M8-1.25X12 8.8ZY SP1665 131 176682 SCREW/TPH TF TORX M6-1.00X25 CZY232 190758 CABLE/BAT/REMOTE TERM 133 190761 LOOM/BATTERY CABLE (NOT SHOWN, SLIPS OVER CABLE)134 274296 BRACKET/REMOTE TERM 135 274354 CABLE/REMOTE GROUND 136 274410 BOOT/INSULATOR 137 274350 CABLE/BATTERY GROUND 138 651679 LW EXT T M8 AZY DIN6797 1* Purchase locally; Group size 65; 850 CCARef. No. Part No. Description Qty.114SteeringColumnDrivePumpPark BrakeSwitchStarterAlternatorFuel PumpHydraulic FilterBy-Pass Switch222235626102425171381818871227281437119202021930381632, 332931343536Hood LatchStriker BoltFuse AFuses BFuses C400579See Page 32 for Fuse Information400553NOTE: See wiring schematicpages to identify relay circuitapplication based on wirecolorsPrinted in U.S.A. 31 918412/EP0513AL 540 - CHASSISELECTRICAL (SN 51589 AND BEFORE) Ref. No. Part No. Description Qty.1 067880 CLAMP/HOSE .50 X .41 HOLE DOUBLE22 075505 CLAMP/HOSE .81 X .41 HOLE 14 176380 SENDER/FUEL W/SWITCH 15 176497 HORN/12V 16 BATTERY/12 VOLT* 17 176680 SCREW/TPH TF TORX M5-0.8X16 CZY28 176681 SCREW/TPH TF TORX M6-1.00X16 CZY59 176828 CABLE/BATTERY POSITIVE (includes terminal protector)110 201000 HOLD/BATTERY 111 270411 SWITCH/PRESSURE 112 275866 MODULE/LOGIC AL3/4/500 113 273147 HARNESS/CHASSIS AL500 114 273148 HARNESS/ENGINE AL500 116 273369 TIE/TREE MOUNT 317 273626 BRACKET/RELAY 118 420-35602 RELAY 519 650488 CS 3/8X3/4 C5ZY 220 651087 LW INT T 3/8 AZY 221 651430 CS M8-1.25X12 C8.8 ZY DIN931 122 651690 CB M6-1.00X20 C8.8 ZY DIN603 123 651705 LN INST FL M6-1.00 C8 ZY DIN6926 124 651706 LN INST FL M8-1.25 C8 ZY DIN6926 125 651724 SCREW/THH TF M10-1.5X20 ZY DIN7500D126 651733 CB M8-1.25X50 C8.8 ZY DIN603 127 270199 MODULE/CONTROL 128 656088 CS M6-1X60 C8.8 ZY DIN931 229 137425 TERMINAL/REMOTE RED(includes washer and nut - not shown)130 176652 CS FLH M8-1.25X12 8.8ZY SP1665 131 176682 SCREW/TPH TF TORX M6-1.00X25 CZY232 190758 CABLE/BAT/REMOTE TERM 133 190761 LOOM/BATTERY CABLE (NOT SHOWN, SLIPS OVER CABLE)134 274296 BRACKET/REMOTE TERM 135 274354 CABLE/REMOTE GROUND 136 274410 BOOT/INSULATOR 137 274350 CABLE/BATTERY GROUND 138 651679 LW EXT T M8 AZY DIN6797 1* Purchase locally; Group size 65; 850 CCARef. No. Part No. Description Qty.114SteeringColumnDrivePumpPark BrakeSwitchStarterAlternatorFuel PumpHydraulic FilterBy-Pass Switch222235626102425171381818871227281437119202021930381632, 332931343536Hood LatchStriker BoltFuse AFuses BFuses C400579See Page 32 for Fuse Information400553NOTE: See wiring schematicpages to identify relay circuitapplication based on wirecolors918412/EP0513 32 Printed in U.S.A.AL 540 - CHASSISELECTRICAL - FUSES12345678910111213 14 15 16L K J I H G F E D C B AFuses Located on Steering ColumnFuseRatedCurrent (Amp)Protected Circuit(Fuse numbers above from schematic)Ref.(See Below)A 5 Instrument panel, for-ward and reverse relays1B 10 Joystick 3C 5 Fuel pump, glow module, fuel solenoid hold1D 7.5 Horn, beacon 2E 5 Work light switch, work light relays1F 10 Power-A-TachTM 3G 5 Starter relay 1H 10 Turn signals 3I 20 Ignition switch 5J 10 Rear work light 3K 10 Front work light 3L 7.5 12V accessory power outlet2M 10 High-beam headlights 3N 10 Low-beam headlights 3O 5 Position lights 1P 10 Spare fuse 3M N O PFuseRatedCurrent (Amp)Protected CircuitRef.(See Below)Q 5 Dome Light 1R 5 Rear Wiper Motor 1S 10 Front Wiper Motor 3T 25 Heater 6Cab Fuses(Inside Engine Compartmenton the Right)QSRTAll FusesRef. No. Part No. Description Qty.1 L70244 5 AMP ATC FUSE A/R2 271279 7.5 AMP ATC FUSE A/R3 L70245 10 AMP ATC FUSE A/R4 420-35578 15 AMP ATC FUSE A/R5 L70246 20 AMP ATC FUSE A/R6 271265 25 AMP ATC FUSE A/R7 191331 30 AMP MAXI FUSE A/R8 271281 40 AMP MAXI FUSE A/R9 L500225 60 AMP MAXI FUSE A/RInline Fuse Identification(Inside Engine Compartment, see Page 30 or Page 31)FuseLoc.RatedCurrent (Amp)Protected CircuitRef.(See Below)A 60 System 9B 3040StarterGlow Plug78C 1525Drive MotorControl Module46Printed in U.S.A. 33 918412/EP0513AL 540 - CHASSISHEADLIGHTS/TAIL LIGHTS (OPTION)Ref. No. Part No. Description Qty.1 176911 HEADLIGHT(Includes hardware as shown)22 201173 TAIL LIGHT (3 BULB)(Includes Ref. Nos. 15-18)23 201218 HARNESS/TAIL LIGHT 24 201227 BULB/S812V21W 45 201228 BULB/G612V10W 26 275106 BRKT/RT FRT LIGHT 17 651722 HN FL M6-1.00 C8ZY DIN6923 49 270192 CLIP/SMALL WIRE 410 270547 SCREW/TPH TF TORX M6-1.00X40 411 651670 FW 1/4 BWZY 412 651707 LN INST FL M10-1.50 C8 ZY DIN6926 413 656010 CS M10-1.5X40 C8.8 ZY DIN931 414 275105 BRKT/LT FRT LIGHT 115 201229 PY21W12V AMBER BULB 216 201230 H755W12V HALOGEN BULB 217 201231 T4W12W INCANDESCENT LAMP 218 201233 H355W12V HALOGEN BULB 220 420-35602 RELAY 121 176681 SCREW/TPH TF TORX M6-1.00X16 CZY122 271546 HARNESS/TAIL LIGHT 123 055648 TIE STRAP 624 50301214 FERROUS PROX SWITCH/M12(SN 51590 and Up)125 270114 DECAL/MAX SPEED (EU only) 326 271431 BRAKE LIGHT SWITCH(SN 51589 and Before)127 651705 LN INST FL M6-1.00 C8 ZY DIN6926(SN 51589 and Before)128 656179 FW M6 ZY DIN125(SN 51589 and Before)129 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662(SN 51589 and Before)130 274135 DEUTSCH M 2-PIN(SN 51589 and Before)131 809445 ROAD LIGHT KIT - FIELD INSTALLED(EU - includes Ref. Nos. 1-25) *1809446 ROAD LIGHT KIT - FIELD INSTALLED(Domestic - includes Ref. Nos. 1-24) *132 50301318 KIT/ BRAKELIGHT SWITCH AL3/4/500 (not shown) (upgrades machines SN 51589 and Before to proximity switch)1 * NOTE: Field installed kits, Ref. No. 31, include proximity brake light switch and necessary upgrade components for older machines.Ref. No. Part No. Description Qty.4579162 101112141617181513320212226, 3027 28 29252331 - Field Installed Kits (see parts list)SN 51589 and BeforeSN 51590 and Up24809445400391918412/EP0513 34 Printed in U.S.A.AL 540 - RADIORADIO KIT - 809574 (DOMESTIC, W/CAB ONLY)Ref. No. Part No. Description Qty.1 184507 ANTENNA/RADIO 12 192454 RADIO/AM-FM-WB (includes bracket and additional hardware)13 192764 SPEAKER/PAIR/3.5" (includes two complete speaker/bracket assemblies)14 274113 HARNESS/RADIO (includes 3A replaceable fuse)15 274356 BRACKET/HEADPHONE 16 650936 RHMS SLT# 832X1/2 CZY 87 656179 FW M6 ZY DIN125 48 BRACKET, RADIO MOUNTING * 19 M4X.7X8 SS SCREWS W/ WASHER * 410 10-32X5/8 IN. SS PPH SCREWS * 311 10-32 SS NUT * 312 #10 SS LOCKWASHER * 313 AUXILIARY INPUT CORD * 114 THUMBSCREW, SPEAKER BRACKET **415 SPEAKER MOUNTING BRACKET ** 2 * Supplied with radio; not sold separately ** Supplied with speakers; not sold separatelyNOTE: Quantities shown in the parts listing are quanti-ties needed for installation. Additional hardware or components may be included in packaging, but not used for this installation.Ref. No. Part No. Description Qty.132573910121161514841To RadioHarness To Antenna809574Printed in U.S.A. 35 918412/EP0513AL 540 - RADIOREMOTE BATTERY TERMINAL KIT (DOMESTIC-STD, EU-OPTION))13754268 - Field Installed Kit (see parts list)809678400319Ref. No. Part No. Description Qty.1 137425 TERMINAL/REMOTE RED(includes nuts and terminal cap/cover - not shown)12 176682 SCREW/TPH TF TORX M6-1.00X25 CZY23 190758 CABLE/BAT/REMOTE TERM 14 190761 LOOM/BATTERY CABLE(used on Ref. No. 3 cable)15 274296 BRACKET/REMOTE TERM 16 274408 CABLE/GROUND 17 274410 BOOT/INSULATOR(used on Ref. No. 3 cable)18 809678 KIT/REMOTE BAT TERM (Field Installed Kit, includes all parts on page)1Ref. No. Part No. Description Qty.918412/EP0513 36 Printed in U.S.A.AL 540 - RADIOBATTERY DISCONNECT (EU-STD, DOMESTIC-OPTION)Ref. No. Part No. Description Qty.1 091666 SWITCH, DISCONNECT (includes hardware and knob)12 091667 PLATE, FACE 13 201232 DECAL/BAT DISCONNECT 14 272379 CABLE/BATTERY GROUND 15 274408 CABLE/GROUND 16 809592 BATTERY DISCONNECT KIT, DOMESTIC (Field Installed Kit, includes all parts on page)Ref. No. Part No. Description Qty.1254NOTE: Two retainingnuts are supplied withthe switch. Only one willbe used for installation; theother will be discarded.* See Note 3Suppliedw/ switchSuppliedw/ switch6 - Field Installed Kit (see parts list)809592400638Printed in U.S.A. 37 918412/EP0513AL 540 - RADIOBACKUP ALARM KIT (OPTION) (SN 51590 AND UP)Ref. No. Part No. Description Qty.1 420-35049 ALARM, REVERSE 12 50301536 HARNESS/BACKUP ALARM 13 L60956 .157 MALE BULLET 14 651759 CS FL M6-1.00X30 C8.8 ZY DIN1662 25 651705 LN INST FL M6-1.00 C8 ZY DIN6926 26 055648 TIE/CABLE .19 X 7.50 BLACK 27 50840036 KIT/BACKUP ALARM AL2/3/4/500(Field Installed Kit, includes all parts on page)11645327 - Field Installed Kit (see parts list) MachineRear BumperFRONT50840036918412/EP0513 38 Printed in U.S.A.AL 540 - RADIOBACKUP ALARM KIT (OPTION) (SN 51589 AND BEFORE)Ref. No. Part No. Description Qty.1 176636 BRACKET/BACKUP ALARM 12 271213 ALARM/SMART BACKUP 13 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 24 651706 LN INST FL M8-1.25 C8 ZY DIN6926 25 651690 CB M6-1.00X20 C8.8 ZY DIN603(machines with air conditioning)26 651705 LN INST FL M6-1.00 C8 ZY DIN6926(machines with air conditioning)27 809444 KIT/BACKUP ALARM (Field Installed Kit, includes all parts on page)7 - Field Installed Kit (see parts list)Document HolderROPS or Cab PanelNOTE: Bracket is securedusing existing documentholder hardware.32147 - Field Installed Kit (see parts list)1234Decal plate byengine air cleanercanisterMACHINES WITHOUTAIR CONDITIONINGMACHINES WITHAIR CONDITIONING65809444400465Printed in U.S.A. 39 918412/EP0513AL 540 - RADIOBLOCK HEATER KIT (OPTION - DOMESTIC ONLY)3123 - Field Installed Kit (see parts list)809585Ref. No. Part No. Description Qty.1 121480 HEATER/BLOCK (227-2148) PHIL-LIPS12 121481 CORD/HEATER 13 055648 TIE/CABLE .19 X 7.50 BLACK 34 809586 HEATER KIT (INST) (Field Installed Kit, includes all parts on page)918412/EP0513 40 Printed in U.S.A.AL 540 - RADIOREAR BUMPERRef. No. Part No. Description Qty.1 273462 BUMPER/REAR 13 176711 REFLECTOR - RED 24 656023 CS M12-1.75X110 C8.8 ZY DIN931 45 176877 TAPERED PLUG 46 651708 LN INST FL M12-1.75 C8 ZY DIN6926 47 651714 FW M4 ZY DIN125 48 651670 FW 1/4 BWZY 49 651692 CS M4-0.7X30 C8.8 ZY DIN931 410 651704 LN INST M4-0.7 C8 ZY DIN6924 4Ref. No. Part No. Description Qty.16397531084400620Printed in U.S.A. 41 918412/EP0513AL 540 - RADIOCOUNTERWEIGHT KIT Ref. No. Part No. Description Qty.1 809441 COUNTERWEIGHT KIT 12 272776 WDMT/COUNTERWEIGHT 23 656018 CS M12-1.75X40 C8.8 ZY DIN931 44 276027 PLATE/COUNTERWEIGHT 55 654009 FW 1/2 AWZY 46 651522 CS M12-1.75X150 C8.8 ZY DIN931 4Ref. No. Part No. Description Qty.234561400502918412/EP0513 42 Printed in U.S.A.AL 540 - CONTROLSDIFFERENTIAL LOCK * See Page 118 for hose/o-ring information. ** See Page 117 for o-ring/seal/description information.Ref. No. Part No. Description Qty.1 176530 STM M24C10 MBSPP14 ** 22 176716 VALVE/DIFF LOCK 13 176750 HOSE/MP 5 X 1067MM * 14 176778 STM SV RD F24C15 M24C10 ** 15 176779 TEM SV RN F24C10 M24C10 ** 16 176883 STM M24C08 MBSPP14 ** 27 201130 HOSE/MP 4 X 559MM * 18 271705 HOSE/MP 5 X 394MM * 19 270300 HOSE/MP 4 X 2616MM * 110 651457 LN INS M6-1 C8 ZY DIN6924 211 651730 CS M6-1.00X90 C8.8 ZY DIN931 212 654004 FW 5/16 AWZY 213 203788 CHECK VALVE 114 203789 SOLENOID/3-WAY SPOOL 115 203790 COIL/12 VDC 116 203791 SEAL KIT/CHECK VALVE 117 203792 SEAL KIT/SOLENOID 1Ref. No. Part No. Description Qty.910151417 161312113 4716285400350Page65Page 62Page 62DBAPrinted in U.S.A. 43 918412/EP0513AL 540 - CONTROLSINCHING - BRAKE * See Page 118 for hose/o-ring information. ** See Page 117 for o-ring/seal/description information. *** Ref. Nos. 34, 35 (current production) replace earlier hardware (without spacer) at rod ends No. 18 and No. 19 for linkage rod No. 20.Ref. No. Part No. Description Qty.1 062023 CLAMP/HOSE #M5 1800 22 097860 CLAMP/HOSE DOUBLE 13 176508 90M SV F24C08 M24C08 ** 14 176913 ASSY/VALVE/BRAKE(Includes brake valve andRef. Nos. 5, 7, 8)15 656048 HN M8-1.25 C8 ZY DIN934 17 201184 ROD/PUSH 18 201186 CLEVIS 19 270870 PIN/SPRING 110 271464 HOSE/MP 4 X 1854MM * 112 201249 PIN/CLEVIS SPRING 113 201259 CLEVIS/6MM LH 114 201278 LINKAGE/ROD 6MM 115 270211 RESERVOIR ASSY(Includes Ref. No. 32)116 270219 CLAMP 117 270240 SENSOR/PEDAL 118 270251 SPHERICAL ROD END/6MM 219 270252 SPHERICAL ROD END/6MM LH 120 270253 LINKAGE ROD/6MM 121 50300164 HOSE/BRAKE RESERVOIR 122 271611 BUSHING 123 50301331 PIVOT ARM/PROX SWITCH(SN 51590 and Up)1272718 PIVOT ARM (SN 51589 and Before) 124 272023 WDMT/BRAKE VALVE 125 651624 CS FL M8-1.25X50 C8.8 ZY DIN1662 226 176529 STM M24C08 MMPT12 ** 127 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 528 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 229 651705 LN INST FL M6-1.00 C8 ZY DIN6926 730 651706 LN INST FL M8-1.25 C8 ZY DIN6926 431 656047 HN M6-1 C8 ZY DIN934 232 202644 CAP/RESERVOIR 133 176681 SCREW/TPH TF TORX M6-1.00X16 CZY134 656128 CS M6-1X30 C8.8 ZY DIN931 *** 235 075237 BUSHING/PIVOT *** 2Ref. No. Part No. Description Qty.103178242525282229272711727342929Brake/InchingPedal (Left)Securesto Frame31342823029181920141213305942632301621153323SN 51589 and Before2329353518400350See Page 30 or Page 31918412/EP0513 44 Printed in U.S.A.AL 540 - CONTROLSPARKING BRAKERef. No. Part No. Description Qty.1 134880 CLEVIS/M8 12 270155 CLEVIS 13 270154 PIN/CLEVIS SPRING 14 270177 CABLE/BRAKE/PARK 12431400350Printed in U.S.A. 45 918412/EP0513AL 540 - CONTROLSTHROTTLERef. No. Part No. Description Qty.1 272374 BRACKET/CABLE 12 270106 SPRING/COMPRESSION 13 270123 THROTTLE/HAND 14 270240 SENSOR/PEDAL 15 270252 SPHERICAL ROD END/6MM LH 16 270254 LINKAGE ROD/6MM 17 270349 CABLE/THROTTLE 18 270412 BRKT/THROTTLE 19 651456 LN INS M5-0.8 C8 ZY DIN6924 111 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 512 651705 LN INST FL M6-1.00 C8 ZY DIN6926 613 656047 HN M6-1 C8 ZY DIN934 114 653053 HJN 3/4 F2ZY 215 651679 LW EXT T M8 AZY 116 656063 HJN M8-1.25 C4 ZY DIN439 217 270166 FITTING 118 653039 HJN 3/8 F2ZY 219 654045 LW INT T 3/4 AZY 120 270746 LOCKNUT/INSERT 10-32 121 203802 FITTING 122 651521 CS M5-0.8X16 C8.8 ZY DIN931 123 270251 SPHERICAL ROD END/6MM 124 651774 CS FL M6-1.00X35 C8.8 ZY DIN1662 1Ref. No. Part No. Description Qty.314161212183972117221987156131241511Foot ThrottlePedal (Right)11202BABA242316ThrottleLever400350See Page 30 or Page 31918412/EP0513 46 Printed in U.S.A.AL 540 - AXLESFRONT AND REAR AXLESRef. No. Part No. Description Qty.1 50300926 AXLE/FRONT (current version)(SEE INSET - identify by axle I.D. tag)(See Page 48 for details)1For complete axle, order 50300926AXLE/FRONT (early version)(SEE INSET - identify by axle I.D. tag)(See Page 54 for details)12 176528 STM M24C06 MMPT10 13 176529 STM M24C08 MMPT12 24 176890 SHAFT/DRIVE 35E 15 201097 NUT/LUG/M18X1.5 246 50300927 AXLE/REAR (current version)(SEE INSET - identify by axle I.D. tag)(See Page 48 for details)1For complete axle, order 50300927AXLE/REAR (early version)(SEE INSET - identify by axle I.D. tag)(See Page 54 for details)17 270410 BREATHER/AXLE 28 651707 LN INST FL M10-1.50 C8 ZY DIN6926 89 651717 LN INST FL M20-2.50 C8ZY DIN6926 810 651747 LN INS M8-1.00 F8 ZY DIN985 611 656040 CS M20-2.5X70 C8.8 ZY DIN931 812 203781 WHEEL BOLT 24Ref. No. Part No. Description Qty.458555 991023763711111FRONT AXLEREAR AXLE1212319 Nm(235 lb.-ft.)319 Nm(235 lb.-ft.)AXLE I.D.TAGAXLE I.D.TAG400357XAxle Tag ID (X) Axle Part Number4472-004-225 (early version front)4472-004-229 (early version rear)4472-004-318 503009264472-004-322 50300927INSET - Axle Identification TagPrinted in U.S.A. 47 918412/EP0513AL 540 - AXLESDRIVESHAFTRef. No. Part No. Description Qty.1 270824 JOINT & SHAFT ASSY 12 270825 JOINT & TUBE ASSY 13 270650 KIT/35E CROSS & BEARING 21332176890918412/EP0513 48 Printed in U.S.A.AL 540 - AXLES50300926 (4472-004-318), 50300927 (4472-004-322) - INTERNAL COMPONENTS50300926Front AxleOnly50300926Front AxleOnly12345-31323334-38 3970464341475455565767666463626061616059586463 62686942404071454850496551 525350300926, 50300927-1Printed in U.S.A. 49 918412/EP0513AL 540 - AXLES50300926 (4472-004-318), 50300927 (4472-004-322) - INTERNAL COMPONENTSRef. No. Part No. Description Qty.1 203626 HEXAGON NUT M24 X 2 DI 12 203713 WASHER 13 203746 SHAFT SEAL 14 203753 ROLLER BEARING 15 203719 RING (5.55MM) 16 203720 RING (5.60MM) 17 203721 RING (5.62MM) 18 203722 RING (5.70MM) 19 203723 RING (5.75MM) 110 203724 RING (5.80MM) 111 203725 RING (5.85MM) 112 203726 RING (5.90MM) 113 203727 RING (5.95MM) 114 203728 RING (6.10MM) 115 203729 RING (6.15MM) 116 203730 RING (6.20MM) 117 203731 RING (6.25MM) 118 203732 RING (6.30MM) 119 203733 RING (6.35MM) 120 203734 RING (6.40MM) 121 203735 RING (6.45MM) 122 203736 RING (6.50MM) 123 203737 RING (6.55MM) 124 203738 RING (6.60MM) 125 203739 RING (6.65MM) 126 203740 RING (6.70MM) 127 203703 RING (5.98MM) 128 203704 RING (6.00MM) 129 203705 RING (6.02MM) 130 203706 RING (6.04MM) 131 203707 RING (6.07MM) 132 203741 BUSHING 133 203751 ROLLER BEARING 134 203708 WASHER (3.3MM) 135 203709 WASHER (3.4MM) 136 203710 WASHER (3.5MM) 137 203711 WASHER (3.6MM) 138 203712 WASHER (3.7MM) 139 50280514 BEVEL GEAR SET 140 203607 O-RING 241 50280476 O-RING 142 203772 AXLE HOUSING 143 50280469 BRAKE CARRIER 145 50286125 MOUNTING KIT 146 50280465 WHEEL CYLINDER 147 203593 CABLE CONTROL 148 50286123 BRACKET 149 50280464 BRAKE CARRIER 150 50286120 BRAKE RESET 151 50286124 GUIDE 152 50286122 SPRING KIT 153 50286121 BRAKE BLOCK 154 203765 BRAKE DRUM 155 203625 STUD 856 203776 INPUT FLANGE 157 203615 CAP SCREW M6 X 18 IS 258 50280523 AXLE 159 50280473 PIN 160 50280528 THRUST WASHER 261 50280468 DIFFERENTIAL BEVEL GEAR 262 50280522 AXLE BEVEL GEAR 263 50280524 THRUST WASHER 264 50280525 COMPENSATING RING 265 50286127 DIFFERENTIAL CASE 166 50280527 COVER 167 50280478 CAP SCREW 1668 50280479 CAP SCREW 569 50280474 SET SCREW 270 50280463 BRAKE 171 50286126 REPAIR KIT 1Ref. No. Part No. Description Qty.918412/EP0513 50 Printed in U.S.A.AL 540 - AXLES50300926 (4472-004-318), 50300927 (4472-004-322) - INTERNAL COMPONENTS1 23 45-30 3233 3435 36 3738 40 4186878542-84404188 8990929188989491933950300927Rear AxleOnly50300926Front Axle Only50300926, 50300927-2Printed in U.S.A. 51 918412/EP0513AL 540 - AXLES50300926 (4472-004-318), 50300927 (4472-004-322) - INTERNAL COMPONENTSRef. No. Part No. Description Qty.1 50280510 TA.ROLLER BEARING 12 50280470 CIRCLIP 13 50280521 RING 14 50280526 LOCKING SLIDE 15 50280481 SHIM (2.00MM) 16 50280482 SHIM (1.95MM) 17 50280483 SHIM (1.90MM) 18 50280484 SHIM (1.85MM) 19 50280485 SHIM (1.80MM) 110 50280486 SHIM (1.75MM) 111 50280487 SHIM (1.70MM) 112 50280488 SHIM (1.65MM) 113 50280489 SHIM (1.60MM) 114 50280490 SHIM (1.55MM) 115 50280491 SHIM (1.50MM) 116 50280492 SHIM (1.45MM) 117 50280493 SHIM (1.40MM) 118 50280494 SHIM (1.35MM) 119 50280495 SHIM (1.30MM) 120 50280499 SHIM (1.25MM) 121 50280496 SHIM (1.20MM) 122 50280503 SHIM (1.15MM) 123 50280497 SHIM (1.10MM) 124 50280502 SHIM (1.05MM) 125 50280498 SHIM (1.00MM) 126 50280501 SHIM (0.95MM) 127 50280500 SHIM (0.90MM) 128 50280506 SHIM (0.85MM) 129 50280505 SHIM (0.80MM) 130 50280504 SHIM (0.75MM) 132 50280507 COMPRESSION SPRING 133 50280520 PISTON 134 50280467 O-RING 135 50280466 O-RING 136 50280509 BALL BEARING 137 50280471 SNAP RING 138 270410 BREATHER/AXLE 139 50280480 SCREW PLUG 140 203783 BUSHING 1641 50280519 HEXAGON SCREW] 1642 203631 SHIM (2.0MM) 143 203679 SHIM (1.95MM) 144 203678 SHIM (1.90MM) 145 203652 SHIM (1.85MM) 146 203677 SHIM (1.80MM) 147 203651 SHIM (1.75MM) 148 203671 SHIM (1.65MM) 149 203670 SHIM (1.60MM) 150 203669 SHIM (1.55MM) 151 203668 SHIM (1.50MM) 152 203667 SHIM (1.45MM) 153 203632 SHIM (1.40MM) 154 203635 SHIM (1.20MM) 155 203628 SHIM (1.00MM) 156 203633 SHIM (0.60MM) 157 203634 SHIM (0.40MM) 158 203636 SHIM (0.30MM) 159 203629 SHIM (0.20MM) 160 203630 SHIM (0.10MM) 161 203655 SHIM (0.65MM) 162 203656 SHIM (0.70MM) 163 203657 SHIM (0.75MM) 164 203658 SHIM (0.85MM) 165 203659 SHIM (0.90MM) 166 203660 SHIM (0.95MM) 167 203662 SHIM (1.10MM) 168 203663 SHIM (1.15MM) 169 203664 SHIM (1.25MM) 170 203665 SHIM (1.30MM) 171 203666 SHIM (1.35MM) 172 203637 SHIM (0.45MM) 173 203638 SHIM (0.55MM) 174 203661 SHIM (1.05MM) 175 203672 SHIM (2.05MM) 176 203673 SHIM (2.10MM) 177 203674 SHIM (2.15MM) 178 203675 SHIM (2.20MM) 179 203676 SHIM (2.25MM) 180 203680 SHIM (2.30MM) 181 203681 SHIM (2.35MM) 182 203682 SHIM (2.40MM) 183 203683 SHIM (2.45MM) 184 203684 SHIM (2.50MM) 185 203754 ROLLER BEARING 186 50280462 SCREW 287 203606 O-RING 21 X 2 0ZF 188 203768 SLEEVE 189 50280472 SNAP RING 190 50280518 STUB SHAFT 191 203614 HEX SCREW M14 X 55 DI 1092 50280517 AXLE BRACKET 193 50280516 AXLE BRACKET 194 50280531 STUB SHAFT 1Ref. No. Part No. Description Qty.918412/EP0513 52 Printed in U.S.A.AL 540 - AXLES50300926 (4472-004-318), 50300927 (4472-004-322) - INTERNAL COMPONENTS50300927Rear AxleOnly1234224262627 31291819 202221235612141517137 9 1110833342428322450300926, 50300927-3Printed in U.S.A. 53 918412/EP0513AL 540 - AXLES50300926 (4472-004-318), 50300927 (4472-004-322) - INTERNAL COMPONENTSRef. No. Part No. Description Qty.1 203744 CASSETTE RING 22 203750 ROLLER BEARING 43 203781 WHEEL BOLT 124 203777 HUB 25 203778 RING GEAR 26 50280515 SUN GEAR SHAFT 27 203608 O-RING 28 50280513 PLANET CARRIER 29 203600 RETAINING RING 310 203586 SNAP RING 611 203755 ROLLER BEARING 312 203770 PLANETARY GEAR 313 203699 THRUST WASHER 114 203782 PLANETARY CARRIER 115 203621 CAP SCREW M10 X 20 DI 417 203606 O-RING 21 X 2 0ZF 418 203758 THRUST PLATE 119 203624 STUD 620 50280508 SHAFT SEAL 121 50280511 OUTPUT GEAR] 122 50280512 INPUT GEAR 123 203760 SCREEN SHEET 124 203623 SCREW PLUG M18 X 1.5 DI 426 203609 O-RING 15 X 2 ZF 427 203616 CAP SCREW M10 X 50 1028 50280529 INPUT HOUSING 129 203619 CAP SCREW M14 X 35 DI 631 203602 CYLINDRICAL PIN 8M 6 X 36 ZF 232 50280530 HOUSING 133 203872 WASHER 134 50280477 SCREW TE M12X30 UNI5739-10.9 1918412/EP0513 54 Printed in U.S.A.AL 540 - AXLESEARLY VERSION (4472-004-225), (4472-004-229) - INTERNAL COMPONENTS176443_270158-115182626653552 - 6789 - 3542176443Front AxleOnly176443Front AxleOnly434449524669677072565048 457165596058686481777579768384734757615463807874797841Printed in U.S.A. 55 918412/EP0513AL 540 - AXLESEARLY VERSION (4472-004-225), (4472-004-229) - INTERNAL COMPONENTSRef. No. Part No. Description Qty.1 203767 BEVEL GEAR SET (REAR) 1203766 BEVEL GEAR SET (FRONT) 12 203708 WASHER (3.3 MM) 13 203709 WASHER (3.4 MM) 14 203710 WASHER (3.5 MM) 15 203711 WASHER (3.6 MM) 16 203712 WASHER (3.7 MM) 17 203751 ROLLER BEARING 18 203741 BUSHING 19 203719 RING (5.55 MM) 110 203720 RING (5.60 MM) 111 203721 RING (5.62 MM) 112 203722 RING (5.70 MM) 113 203723 RING (5.75 MM) 114 203724 RING (5.80 MM) 115 203725 RING (5.85 MM) 116 203726 RING (5.90 MM) 117 203727 RING (5.95 MM) 118 203728 RING (6.10 MM) 119 203729 RING (6.15 MM) 120 203730 RING (6.20 MM) 121 203731 RING (6.25 MM) 122 203732 RING (6.30 MM) 123 203733 RING (6.35 MM) 124 203734 RING (6.40 MM) 125 203735 RING (6.45 MM) 126 203736 RING (6.50 MM) 127 203737 RING (6.55 MM) 128 203738 RING (6.60 MM) 129 203739 RING (6.65 MM) 130 203740 RING (6.70 MM) 131 203703 RING (5.98 MM) 132 203704 RING (6.00 MM) 133 203705 RING (6.02 MM) 134 203706 RING (6.04 MM) 135 203707 RING (6.07 MM) 141 203753 ROLLER BEARING 142 203746 SHAFT SEAL 143 203713 WASHER 144 203626 HEXAGON NUT, M24X2 DI 145 203579 BRAKE 146 203581 ANCHOR PLATE 147 203618 CAP SCREW, M12X35 IS 648 203598 WASHER 649 203596 ANCHOR PLATE 150 203617 CAP SCREW, M14X45 IS 651 203582 WHEEL CYLINDER 152 203599 SPRING WASHER 253 203612 HEXAGON SCREW, M10X30 DI 254 203583 RESET 155 203591 LOCKING WASHER 256 203613 HEXAGON SCREW 157 203580 BRAKE SHOE 158 203588 TAPPET 159 203597 WASHER 160 203587 COMPRESSION SPRING 161 203584 BRAKE SHOE 162 50280726 TENSION SPRING 263 203590 TENSION SPRING 164 203592 COMPRESSION SPRING 265 203593 CABLE CONTROL 166 203585 SPRING WASHER 167 203765 BRAKE DRUM 168 203615 CAP SCREW, M6X18 IS 269 203776 INPUT FLANGE 170 203625 STUD 871 203627 SCREW NECK 172 203610 SEALING RING 173 203762 DIFFERENTIAL CASE 174 203763 AXLE BEVEL GEAR 175 203764 AXLE BEVEL GEAR 176 203701 THRUST WASHER 177 203702 THRUST WASHER 178 203785 BEVEL GEAR 279 203700 THRUST WASHER 280 203784 AXLE 181 203620 CAP SCREW 1082 203604 PIN 183 203603 PIN 584 203605 PIN 5Ref. No. Part No. Description Qty.918412/EP0513 56 Printed in U.S.A.AL 540 - AXLESEARLY VERSION (4472-004-225), (4472-004-229) - INTERNAL COMPONENTS77797876808281741 - 469493929091959688929493899691958081838485868747 - 737597176443_270158-2Printed in U.S.A. 57 918412/EP0513AL 540 - AXLESEARLY VERSION (4472-004-225), (4472-004-229) - INTERNAL COMPONENTSRef. No. Part No. Description Qty.1 203631 SHIM (2.0 MM) 12 203679 SHIM (1.95 MM) 13 203678 SHIM (1.90 MM) 14 203652 SHIM (1.85 MM) 15 203677 SHIM (1.80 MM) 16 203651 SHIM (1.75 MM) 18 203671 SHIM (1.65 MM) 19 203670 SHIM (1.60 MM) 110 203669 SHIM (1.55 MM) 111 203668 SHIM (1.50 MM) 112 203667 SHIM (1.45 MM) 113 203632 SHIM (1.40 MM) 114 203635 SHIM (1.20 MM) 115 203628 SHIM (1.00 MM) 117 203633 SHIM (0.60 MM) 119 203634 SHIM (0.40 MM) 120 203636 SHIM (0.30 MM) 121 203629 SHIM (0.20 MM) 122 203630 SHIM (0.10 MM) 123 203655 SHIM (0.65 MM) 124 203656 SHIM (0.70 MM) 125 203657 SHIM (0.75 MM) 126 203658 SHIM (0.85 MM) 127 203659 SHIM (0.90 MM) 128 203660 SHIM (0.95 MM) 129 203662 SHIM (1.10 MM) 130 203663 SHIM (1.15 MM) 131 203664 SHIM (1.25 MM) 132 203665 SHIM (1.30 MM) 133 203666 SHIM (1.35 MM) 134 203637 SHIM (0.45 MM) 135 203638 SHIM (0.55 MM) 136 203661 SHIM (1.05 MM) 137 203672 SHIM (2.05 MM) 138 203673 SHIM (2.10 MM) 139 203674 SHIM (2.15 MM) 140 203675 SHIM (2.20 MM) 141 203676 SHIM (2.25 MM) 142 203680 SHIM (2.30 MM) 143 203681 SHIM (2.35 MM) 144 203682 SHIM (2.40 MM) 145 203683 SHIM (2.45 MM) 146 203684 SHIM (2.50 MM) 147 203639 WASHER (0.10 MM) 148 203640 WASHER (0.20 MM) 149 203641 WASHER (0.30 MM) 150 203642 WASHER (0.40 MM) 151 203643 WASHER (0.50 MM) 152 203644 WASHER (0.60 MM) 153 203645 WASHER (0.70 MM) 154 203646 WASHER (0.80 MM) 155 203647 WASHER (1.00 MM) 157 203649 WASHER (1.40 MM) 158 203650 WASHER (2.00 MM) 159 203653 WASHER (0.45 MM) 160 203654 WASHER (0.55 MM) 172 203696 WASHER (1.10 MM) 173 203697 WASHER (1.15 MM) 174 203754 ROLLER BEARING 175 203752 ROLLER BEARING 176 203622 SCREW PLUG, M24X1.5 DI 177 203606 O-RING, 21X2 0ZF 178 203747 SCREW PLUG, M24X1.5 IN 179 203606 O-RING, 21X2 0ZF 180 203783 BUSHING 1681 203748 LOCKING SCREW 1682 203594 FOUR-LIP RING 183 203595 FOUR-LIP RING 184 203780 PISTON 185 203611 NEEDLE CAGE 186 203779 LOCKING SLIDE 187 203742 COMPRESSION SPRING 188 203775 AXLE CASING 189 203774 AXLE CASING 190 203773 AXLE HOUSING (REAR) 1203772 AXLE HOUSING (FRONT) 191 203607 O-RING 292 203769 STUB SHAFT 293 203768 SLEEVE 294 203601 RETAINING RING 295 203698 WASHER 2096 203614 HEX SCREW, M14X55 DI 20Ref. No. Part No. Description Qty.918412/EP0513 58 Printed in U.S.A.AL 540 - AXLESEARLY VERSION (4472-004-225), (4472-004-229) - INTERNAL COMPONENTS176443_270158-3270158 Rear AxleOnly1412 1 813151918172126 2524232231303228273334291523967111056 416270158Rear AxleOnlyPrinted in U.S.A. 59 918412/EP0513AL 540 - AXLESEARLY VERSION (4472-004-225), (4472-004-229) - INTERNAL COMPONENTSRef. No. Part No. Description Qty.1 203778 RING GEAR 22 203771 SUN GEAR SHAFT 23 203782 PLANETARY CARRIER 24 203770 PLANETARY GEAR 65 203755 ROLLER BEARING 66 203586 SNAP RING 127 203600 RETAINING RING 68 203699 THRUST WASHER 29 203622 SCREW PLUG, M24X1.5 DI 210 203606 O-RING, 21X2 0ZF 211 203621 CAP SCREW, M10X20 DI 412 203777 HUB 213 203608 O-RING 214 203744 CASSETTE RING 215 203750 ROLLER BEARING 416 203781 WHEEL BOLT 1217 203761 INPUT HOUSING 118 203759 HOUSING 119 203602 CYLINDRICAL PIN, 8M 6X36 ZF 221 203616 CAP SCREW, M10X50 1022 203622 SCREW PLUG, M24X1.5 DI 323 203606 O-RING, 21X2 0ZF 324 203623 SCREW PLUG, M18X1.5 DI 125 203609 O-RING, 15X2 ZF 126 203619 CAP SCREW, M14X35 DI 627 203885 INPUT GEAR 128 203757 SPUR GEAR 129 203760 SCREEN SHEET 130 203745 SHAFT SEAL 131 203624 STUD 632 203758 THRUST PLATE 133 203872 WASHER 134 651698 CS FL M10-1.50X35 C8.8 ZY DIN1662 1Ref. No. Part No. Description Qty.918412/EP0513 60 Printed in U.S.A.AL 540 - AXLESWHEELS AND TIRESRef. No. Part No. Description Qty.1 809537 ASSY/WHEEL 12 X 16.5 GEHL 4809601 ASSY/WHEEL HD 33X15.5-16.5 12 PLY (Includes instructions for liquid tire ballast installation)450840024 ASSY/WHEEL TURF 33X15.5-16.5 (FLUID-FILLED)250840023 ASSY/WHEEL TURF 33X15.5-16.5 12 PLY (AIR-FILLED)AR2 * TIRE/HD 12.0X16.5 10 PLY HD2000 II 1* TIRE/HD 33X16.5X15.5 TITAN HD 2000 (Liquid tire ballast required for rear tires)1* TIRE/33X15.5-16.5 TITAN TURF 13 272785 WHEEL 16.5X9.75 6 ON 8.07 1272786 WHEEL 16.5X12.0 6 ON 8.07 14 420-36023 VALVE STEM, METAL 15 201097 NUT/LUG/M18X1.5 246 203781 WHEEL BOLT 24* Purchase equivalent quality tires for your articulated loader. Contact your Gehl dealer for replacement tire information.Ref. No. Part No. Description Qty.15423 6319 Nm(235 lb.-ft.)Printed in U.S.A. 61 918412/EP0513AL 540 - LIFT ARMLIFT ARM ASSEMBLYRef. No. Part No. Description Qty.1 131785 PIN/QUICK RELEASE 12 656188 CS M10-1.5X70 C8.8 ZY DIN931 13 175980 PIN/PIVOT 14 176039 PIN/PIVOT 25 176584 WDMT/LOADER ARM 16 176610 WDMT/LOWER PIVOT ARM 17 176614 WDMT/UPPER PIVOT ARM 18 176621 WDMT/UPPER LINK 19 176623 WDMT/LOWER LINK 110 176661 BEARING/50MM I.D. 611 176662 PIN/PIVOT 40MM 112 176663 PIN/PIVOT 50MM 113 176714 PIN/PIVOT 314 200097 BEARING/40MM I.D. 1415 201466 CHANNEL/CYLINDER STOP 116 270398 STRIP/RUBBER 217 613052 FITTING/GREASE M6X1 1018 651448 LN INS M10-1.5 C8 ZY DIN6924 819 656015 CS M10-1.5X90 C8.8 ZY DIN931 620 656162 CS M10-1.5X100 C8.8 ZY DIN931 121 132289 RIVET/BLIND .156 X .50 1Ref. No. Part No. Description Qty.31820101719137121313919 1917171717619161521154419141414141114141028400353918412/EP0513 62 Printed in U.S.A.AL 540 - LIFT ARMHYDRAULICS37465250482728625122326112328576672 2451494772253625395958676343666570421854151579211056212178161660 13666173643736469896630641 383335344044441431 691731651471455161162119557667780328184828385659SN 51589and Before878668 66400580Page 42Page 65Page 67Page 42Page 66Page 67BEACCADPage 116Printed in U.S.A. 63 918412/EP0513AL 540 - LIFT ARMHYDRAULICS * See Page 118 for hose/o-ring information. ** See Page 117 for o-ring/seal/description information.Ref. No. Part No. Description Qty.1 071043 LN SER FL M10-1.50 C10 ZY DIN196 22 175828 CYL/HYD/LIFT (see Page 75 for details)23 175829 CYL/HYD/TILT (see Page 76 for details)14 176353 STM M24C15 MBSPP38** 55 176354 STM M24C15 MBSPP12** 26 176356 STM M24C12 MBSPP12** 107 176361 STM BK M24C12 M24C12 28 176365 90M SV F24C12 M24C12** 69 176366 90M SV F24C15 M24C15**(SN 51590 and Up)3176366 90M SV F24C15 M24C15**(SN 51589 and Before)410 176376 STM M24C22 MBSPP34** 111 176480 MALE/COUPLER/QUICK 112 176481 FEMALE/COUPLER/QUICK 113 176510 HPM MBSPP12** 114 176530 STM M24C10 MBSPP14** 315 176779 TEM SV RN F24C10 M24C10** 216 176884 STM M24C22 MBSPP12** 417 184101 VALVE/SOL SV10-24 10T(see Page 70 for details)218 201128 HOSE/MP 5 X 432MM* 119 201279 STM SV RD F24C22 M24C15** 121 270069 90M SV F24C22 M24C22** 422 270227 TEM SV BR F24C12 M24C12** 223 270305 HOSE/MP 8 X 546MM* 224 270396 CLAMP/TUBE 15MM-10MM TWIN 625 271083 COVER/DUST 126 271084 COVER/DUST 127 271088 STRAP/BUNDLE/HOSE 128 271160 LOOMING/GUARD (0.771 FT) 130 271636 90M AJ M24C18 MABSPP12** 131 273270 ST MC12-MORB10-L** 432 273334 HOSE/LP 12 X 851MM* 133 273385 TUBE 134 273386 TUBE 135 273387 TUBE 136 273388 TUBE 137 273389 TUBE 138 273390 TUBE 139 273391 TUBE 140 273392 TUBE 141 273393 TUBE 142 50301819 BLOCK (later block style, one OS tube opening and Ref. No. 86 foam on tube)273469 BLOCK (earlier block style, all tube openings are tube size and no foam tube wrap)243 273483 BLOCK/CUSTOM 344 273534 VALVE/AUXILIARY(see Page 69 for details)145 273563 VALVE/POWER-A-TACH(see Page 70 for details)146 273694 TUBE (SN 51589 and Before) 147 273775 HOSE/MP 6 X 559MM* 248 273777 HOSE/MP 6 X 711MM* 249 273807 HOSE/MP 6 X 457MM* 250 273813 TUBE/HYDRAULIC 151 273814 HOSE/MP 8 X 1041MM* 252 273823 HOSE/MP 6 X 1143MM* 253 273846 TUBE/HYD RETURN 154 273852 HOSE/MP 5 X 1473MM* 155 273956 TEE BR MC22-MC22-FCS22-L** 156 275404 HOSE/MP 12 X 1180MM* 157 273988 TUBE/HYDRAULIC 158 274097 VALVE/CONTROL (see Page 68 for details)159 274153 SHAFT/JOYSTICK 160 274162 MANIFOLD/RETURN 161 274167 BRACKET/RETURN MANIFOLD 162 274186 HANDLE/JOYSTICK 163 651629 CS M8-1.25X110 C10.9 ZY DIN931 364 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 265 651705 LN INST FL M6-1.00 C8 ZY DIN6926 566 651706 LN INST FL M8-1.25 C8 ZY DIN6926 1767 651713 CB M8-1.25X25 C8.8 ZY DIN603 468 651727 CB M8-1.25X60 C8.8 ZY DIN603(quantity for SN 51589 and Before)269 651752 CS M6-1.00X100 C8.8 ZY DIN931 270 651802 CB M6-1.00X45 C4.6 ZY DIN603 271 651806 CB M10-1.50X70 C4.6 ZY DIN603 272 656004 CS M8-1.25X55 C8.8 ZY DIN931 673 656093 CS M8-1.25X16 C8.8 ZY DIN931 274 613052 FITTING/GREASE M6X1 676 176511 PLUG HH MBSPP04** 277 274591 RETAINER 8MM 278 273963 HOSE/LP 12 X 915MM* 179 274857 GUARD/POLY HOSE (1.000FT)(used on Ref. No. 32 hose)180 274865 GUARD/POLY HOSE (2.000FT)(used on Ref. No. 56 hose)181 274664 KIT/SELF-LEVEL INDICATOR(includes Ref. Nos. 65, 82, 83, 84 and 85 as shown in graphic)182 50300320 WDMT/INDICATOR ARM 183 50300319 BRACKET/CLAMP 184 50300186 DECAL/SELF-LEVELING 185 651690 CB M6-1.00X20 C8.8 ZY DIN603 186 50301732 FOAM/0.25 X 2IN (used with blocks 50301819 on tube from steering valve to main supply valve)187 50301531 TUBE/HYDRAULIC (SN 51590 and Up)Ref. No. Part No. Description Qty.918412/EP0513 64 Printed in U.S.A.AL 540 - LIFT ARMSAUX. HYDRAULICS PRESSURE RELIEF CONTROL (SN 51590 AND UP)Ref. No. Part No. Description Qty.1 135620 End/Rod M8 x 1.25 12 651431 CS M8-1.25x25 C10.9 ZY DIN931 13 651690 CB M6-1.00X20 C8.8 ZY DIN603 24 651697 CS FL M8-1.25X90 C8.8 ZY DIN1662 15 651705 LN INST FL M6-1.00 C8 ZY DIN6926 26 651706 LN INST FL M8-1.25 C8 ZY DIN6926 37 651710 LN M8-1.25 C8 ZY DIN6925 38 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 19 651727 CB M8-1.25X60 C8.8 ZY DIN603 110 654004 FW 5/16 AWZY 211 656003 CS M8-1.25X40 C8.8 ZY DIN931 112 656048 HN M8-1.25 C8 ZY DIN934 313 656063 HJN M8-1.25 C4 ZY DIN439 314 656094 CS M8-1.25X30 C8.8 ZY DIN931 115 50301120 BALL KNOB 116 50301121 ROD END/BALL JOINT 217 50302167 SLEEVE BEARING 118 50301214 FERROUS PROX SWITCH/M12 119 50301254 ROD/SHORT 120 50301265 WELDMENT/PIVOT LINK 121 50301389 ROD/BENT 122 50301526 BRACKET/SWITCH MOUNT 123 50302075 BRACKET/LINK 124 656111 FW M8 ZY DIN125 125 50657017 HN M8-1.25 C8 ZY LH DIN934 1 * NOTE: The bracket and hardware configuration in the inset graphic was used on machines SN 51590-51610. Current pro-duction parts will replace the early components for service on those machines.Ref. No. Part No. Description Qty.78Replacedby Ref. Nos.23 and 24CONFIGURATIONFOR SN 51590-51610(SEE NOTE *)Auxiliary Valve152113162018223 59711 1266872524671619131211324 1010141723Auxiliary Valve9 Nm(7 lb.-ft.)400580Printed in U.S.A. 65 918412/EP0513AL 540 - HYDRAULICSHYDRAULIC TANK Ref. No. Part No. Description Qty.1 274912 FILTER/RETURN (see page 3 for details)12 175921 BOLT/DIPSTICK 13 175922 BREATHER 14 176510 HPM MBSPP12 (DRAIN PLUG) ** 15 176885 STM M24C22 MBSPP01 ** 16 271461 SWITCH/TEMP 215 F 17 651521 CS M5-0.8X16 C8.8 ZY DIN931 68 656006 CS M10-1.5X20 C8.8 ZY DIN931 1 ** See Page 117 for o-ring/seal/description information.Ref. No. Part No. Description Qty.27835164400687Page 62Page 66See Page 30 or Page 31forPressure SwitchElectrical InformationPage 42Page 66Page 28ACBD918412/EP0513 66 Printed in U.S.A.AL 540 - HYDRAULICSHYDRAULIC DRIVERef. No. Part No. Description Qty.1 068938 90 MJ06-MAORB06** 12 093362 FW 17/32 24 104378 TEST PORT/ -6 JICM 15 129933 O-RING 152 N70 16 176367 TEE BR MC10-MC10-FCS10-L** 17 176375 ST MC28-MBSPP16-L** 18 176376 ST MC22-MBSPP12-L** 19 176532 ST MC18-MBSPP12-L** 110 193562 TEST PORT-9/16-18 UNF 111 201094 HOSE/LP 12 X 1118MM* 112 270069 90 FCS22-MC22-L** 413 270201 PUMP/AXIAL PISTON 114 270236 DIAGNOSTIC/MALE** 115 270245 MOTOR/BENT AXIS 116 270294 HOSE/LP 16 X 1213MM* 117 270359 DIN FLANGE KIT/-12 CD 62 418 270391 HOSE/HP 12 X 640MM* 119 270392 HOSE/HP 12 X 765MM* 120 270414 ST MC22-MORB16-L** 121 270415 ST MC22-MORB12-L** 222 270416 ST MC10-MORB06-L** 123 271915 SHCS M10-1.5X25 C8.8 ZY SP DIN912***224 271999 HOSE/MP 12 X 457MM* 125 272380 90 MC22-MAORB12-L** 126 273445 CS 1/2X1-3/4 C5ZY SP*** 227 50301181 PUMP/GEAR 19CC (Rexroth) 1230186 KIT/PUMP/GEAR 1.22 (replaces early gear pump, marked Eaton on end cap)128 50301496 SHCS M12-1.75X35 C10.9 OCG SP DN912429 651698 CS FL M10-1.50X35 C8.8 ZY DIN1662 130 656133 FW M10 ZY DIN125 231 50280538 SEAL KIT/REXROTH PUMP (for 50301181 gear pump)243064 KIT/SEAL/EATON (for early gear pump, marked Eaton on end cap)132 203890 O-RING/2-250X70BN 133 201181 CS M10-1.50X30 C8.8ZY SP DIN931(see inset graphic above for usage)2 * See Page 118 for hose/o-ring information. ** See Page 117 for o-ring/seal/description informationRef. No. Part No. Description Qty.1614610212614191817202571212242528172115322992331271312221181230333023Gear Pump/Hardware Versions12.5EARLYVERSION INTERIMVERSION CURRENT VERSION USECURRENTVERSION HARDWAREmm17mm12mm400386Page 67Page 65Page 65Page 62Page 116EDAC BPrinted in U.S.A. 67 918412/EP0513AL 540 - HYDRAULICSPOWER STEERING * See Page 118 for hose/o-ring information. ** See Page 117 for o-ring/seal/description informationRef. No. Part No. Description Qty.1 175830 CYL/HYD/STEERING(see Page 77 for details)12 176355 STM M24C12 MBSPP38** 23 176356 STM M24C12 MBSPP12** 24 176358 STM M24C10 MBSPP38** 15 176364 90 FCS10-MC10-L** 16 176365 90M SV F24C12 M24C12** 27 176370 STM M24C18 MBSPP12** 18 176371 90M SV F24C18 M24C18** 19 176503 STM BK M24C18 M24C18 110 176654 CS FLH M10-1.5X30 C8.8ZY SP DIN1665411 193169 TESTPORT 112 201114 VALVE/STEERING 113 271524 HOSE/MP 10 X 490MM* 114 271636 90M AJ M24C18 MABSPP12** 115 273384 TUBE 116 274128 HOSE/MP 6 X 915MM* 217 274351 HOSE/MP 5 X 2235MM* 118 274367 HOSE/MP 10 X 870MM* 119 202671 KIT/SEAL (Steering Valve) 120 651707 LN INST FL M10-1.50 C8 ZY DIN6926 421 176653 CS FLH M10-1.5X25 C8.8ZY SP DIN1665422 176371 90 FCS18-MC18-L 123 176370 ST MC18-MBSPP08-L 1Ref. No. Part No. Description Qty.863121891310427191117121516520212214EarlyMachines23863121891310427191117121516520212214EarlyMachines23400595863121891310427191117121516520212214EarlyMachines23Page 62Page 66Page 62AED918412/EP0513 68 Printed in U.S.A.AL 540 - HYDRAULICSCONTROL VALVERef. No. Part No. Description Qty.1 274097 VALVE/CONTROL 12 202572 VALVE/RELIEF 13 230040 O-RING 24 230041 SPACER 25 230043 POSITIONER 26 230042 SPACER 27 230044 SEALING WASHER 18 230045 VALVE/RELIEF 19 230046 O-RING 310 230047 O-RING 111 203815 CHECK VALVE 212 230264 LEVER SUPPORT 113 230084 SCREW 514 230265 NUT M8 315 230266 ROCKER JOINT 216 202577 PIVOT 117 230267 PIN 118 230268 SUPPORT 119 230269 BOOT/RUBBER 120 230052 LEVER ASSY 121 230053 BRACKET 222 230054 WASHER 423 230055 NUT 324 230056 SCREW 325 230270 SPOOL 2Ref. No. Part No. Description Qty.21 22910216 5222387 3 42012 13141517141618131922411125274097Printed in U.S.A. 69 918412/EP0513AL 540 - HYDRAULICSAUXILIARY VALVERef. No. Part No. Description Qty.1 230020 PLUG KIT 22 230021 TIE ROD KIT 13 230022 LOAD CHECK KIT 14 230023 PROTECTED LEVER KIT 15 230024 PROPORTIONAL CONTROL 16 230025 CONICAL PLUG 17 230026 RELIEF VALVE PLUG 18 230027 COIL 29 230028 SEAL KIT 110 273534 VALVE/AUXILIARY 1Ref. No. Part No. Description Qty.43175286910273534918412/EP0513 70 Printed in U.S.A.AL 540 - HYDRAULICSSOLENOID VALVE, POWER-A-TACH VALVERef. No. Part No. Description Qty.1 184101 VALVE/SOL SV10-24 10T 12 184105 COIL 13 122840 CARTRIDGE/SOLENOID VALVE SV10-24-0-14 121897 SAFETY SOLENOID VALVE SEAL KIT 15 273563 VALVE/POWER-A-TACH 16 50280194 COIL/12VDC 27 50280403 VALVE/SPOOL/3P4W 18 50280195 SEAL KIT/SPOOL VALVE (for 50280403 spool valve)19 50280404 REGULATOR/PRIORITY FLOW 110 50280405 SEAL KIT/SPOOL VALVE(for 50280404 priority flow regulator)1Ref. No. Part No. Description Qty.123456678910184101-273563Printed in U.S.A. 71 918412/EP0513AL 540 - HYDRAULICSAXIAL PISTON HYDRAULIC PUMPRef. No. Part No. Description Qty.1 204482 O-RING 22 204478 SHAFT 13 204483 ROLLER BEARING 14 198015 RETAINING RING 15 204480 SHAFT SEAL KIT 16 204479 SWASHPLATE BEARING KIT 17 204476 SLIDER BLOCK 18 204472 CYLINDER BLOCK KIT W/SPEED RING19 204481 SLIPPER HOLD-DOWN PIN 310 204473 SLIPPER RETAINER GUIDE 111 204477 SLIPPER RETAINER 112 204471 PISTON ASSEMBLY KIT 113 204468 OVERHAUL SEAL KIT (not shown) 114 50280011 O-RING 115 50280010 SPEED SENSOR 116 50280012 SCREW 1Ref. No. Part No. Description Qty.7 6 2 3 4 5 1112 11 10 9 8 141615270201918412/EP0513 72 Printed in U.S.A.AL 540 - HYDRAULICSAXIAL PISTON HYDRAULIC PUMPRef. No. Part No. Description Qty.1 204465 O-RING 22 230017 COIL KIT 23 204474 SOLENOID VALVE 24 204467 NFPE CONTROL KIT, 12 VOLT 15 230018 GASKET 16 230012 PLUG ASSEMBLY 17 204464 O-RING 18 204475 O-RING 29 602423 O-RING 310 204466 RELIEF VALVE, 450 BAR 211 230010 SEAL NUT 112 204469 CHARGE RELIEF VALVE KIT 113 204470 VALVE PLATE 1Ref. No. Part No. Description Qty.?????????????????????????270201Printed in U.S.A. 73 918412/EP0513AL 540 - HYDRAULICSBENT AXIS MOTORRef. No. Part No. Description Qty.1 204487 SOLENOID VALVE 22 204464 O-RING 103 230011 O-RING 114 230004 ORIFICE 15 204489 GASKET 16 230002 PISTON 17 204490 SPRING GUIDE ASSEMBLY 28 230008 CHARGE RELIEF VALVE KIT 19 602423 O-RING 110 230001 GASKET 111 230009 SHUTTLE SPOOL 112 204484 O-RING 113 204486 SEAL RING 114 230005 O-RING 115 204488 OVERHAUL SEAL KIT (notshown) 116 50288192 PLUG ASSY 817 230012 PLUG ASSY 4Ref. No. Part No. Description Qty.12 13 10 5 8 2 7 11 2 7 9 2 2236 1 2 4 1 2 14 2Incl. inRef. 15Incl. inRef. 15171721721716161616316316270245918412/EP0513 74 Printed in U.S.A.AL 540 - HYDRAULICSBENT AXIS MOTORRef. No. Part No. Description Qty.1 230019 SPEED SENSOR MOTOR 12 204464 O-RING 13 230013 O-RING 24 230007 PISTON RING KIT 15 204463 SEAL NUT 16 204485 VALVE SEGMENT 17 230000 BEARING PLATE 18 230006 CYLINDER BLOCK ASSEMBLY 19 230003 SYNCH SHAFT KIT 115 204488 OVERHAUL SEAL KIT (notshown) 1Ref. No. Part No. Description Qty.8 7 6 9 3 3 5 2 1 4 Incl. inRef. 15Incl. inRef. 15270245Printed in U.S.A. 75 918412/EP0513AL 540 - HYDRAULIC CYLINDERSLIFT CYLINDERRef. No. Part No. Description Qty.1 175828 LIFT CYLINDER COMPLETE(Includes Ref. Nos. 2-17)12 124073 PISTON 13 270660 HEAD GLAND 14 270661 ROD WELDMENT 15 270454 PRELUBRICATED BUSHING 26 080313 NUT LOCK .75-16 ** 17 613052 FITTING/GREASE M6X1 28 O-RING * 19 O-RING * 110 O-RING * 111 SQUARE RING * 112 BACKUP RING * 113 DEEP Z-SEAL * 114 SQUARE SECT. TFE PISTON SEAL * 115 HD ROD WIPER, SEALED OD * 116 WEARBAND * 117 WEARBAND * 118 LOCKING INSERT * 219 270662 KIT/SEAL (Includes Ref. Nos. 8-18) 1 * Parts not serviced separately. ** Requires Loctite® 271 or equivalent.Ref. No. Part No. Description Qty.1Not serviceable195621711 14 812910183339 Nm 13154775(250 lb.-ft.)(270 lb.-ft.)366 Nm16175828918412/EP0513 76 Printed in U.S.A.AL 540 - HYDRAULIC CYLINDERSTILT CYLINDERRef. No. Part No. Description Qty.1 175829 TILT CYLINDER COMPLETE(Includes Ref. Nos. 2-18)12 270664 PISTON 13 270665 HEAD GLAND 14 270666 ROD WELDMENT 15 270454 PRE-LUBRICATED BUSHING 26 L99405 LOCKNUT 1.125-12 UNF ** 17 613052 FITTING/GREASE M6X1 28 O-RING * 19 O-RING * 110 O-RING * 111 SQUARE RING * 112 BACKUP RING * 113 DEEP Z-SEAL * 114 SQUARE SECT. TFE PISTON SEAL * 115 HD ROD WIPER, SEALED OD * 116 WEARBAND * 117 WEARBAND * 118 LOCKING INSERT * 219 270667 KIT/SEAL (Includes Ref. Nos. 8-18) 1 * Parts not serviced separately. **Requires Loctite® 271 or equivalent.Ref. No. Part No. Description Qty.1Not serviceable19562171114 812910183 1315477516244 Nm(180 lb.-ft.)339 Nm(250 lb.-ft.)175829Printed in U.S.A. 77 918412/EP0513AL 540 - HYDRAULIC CYLINDERSSTEERING CYLINDERRef. No. Part No. Description Qty.1 175830 CYL/HYD/STEERING COMPLETE(Includes Ref. Nos. 2-18)12 270435 PISTON 23 270436 HEAD GLAND 14 270437 ROD WELDMENT 15 270426 SPHERICAL BEARING 16 080319 NUT LOCK .75-16 ** 17 613052 FITTING/GREASE M6X1 28 270429 RING/INT SNAP 1.88 19 O-RING * 110 O-RING * 111 O-RING * 112 SQUARE RING * 113 BACKUP RING * 114 DEEP Z-SEAL * 115 SQUARE SECT. TFE PISTON SEAL * 116 HD ROD WIPER, SEALED OD * 117 WEARBAND * 118 LOCKING INSERT * 219 270439 KIT/SEAL (Includes Ref. Nos. 9-18) 1 * Parts not serviced separately. ** Requires Loctite® 271 or equivalent.Ref. No. Part No. Description Qty.578162171512910111318183 14164758339 Nm(250 lb.-ft.)163 Nm(120 lb.-ft.)19Not serviceable175830918412/EP0513 78 Printed in U.S.A.AL 540 - HYDRAULIC CYLINDERSPOWER-A-TACH CYLINDERRef. No. Part No. Description Qty.1 201463 CYL/HYD POWER-A-TACH(includes Ref. Nos. 2-13)12 202664 PISTON 13 202665 HEAD GLAND 14 202666 ROD WELDMENT 15 202667 LOCKNUT 1/2-20 UNF ** 16 O-RING * 17 O-RING * 18 SQUARE RING * 19 BACKUP RING, DYNAMIC * 110 DEEP Z-SEAL * 111 SQUARE SECT. TFE PISTON SEAL * 112 HD ROD WIPER, SEALED OD * 113 LOCKING INSERT * 214 271021 KIT/SEAL (includes Ref. Nos. 6-13) 1 * Parts not serviced separately.** Requires Loctite® 271 or equivalent.Ref. No. Part No. Description Qty.57129133410211861237 Nm(175 lb.-ft.)50 Nm(37 lb.-ft.)14Not serviceable201463Printed in U.S.A. 79 918412/EP0513AL 540 - HYDRAULIC CYLINDERS4-POINT QUICK ATTACH CYLINDER (EU ONLY)211107941312863271 Nm(200 lb.-ft.)5 81 Nm(60 lb.-ft.)Not serviceable114176670Ref. No. Part No. Description Qty.1 176670 CYLINDER (includes Ref. Nos. 2-13) 12 203869 PISTON 13 203870 HEAD GLAND 14 203871 ROD WELDMENT 15 270427 LOCKNUT 5/8-18 UNF ** 16 O-RING * 17 O-RING * 18 SQUARE RING * 19 BACKUP RING, DYNAMIC * 110 DEEP Z-SEAL * 111 SQUARE SECT. TFE PISTON SEAL * 112 HD ROD WIPER, SEALED OD * 113 LOCKING INSERT * 114 271986 KIT/SEAL (Includes Ref. Nos. 6-13) 1 * Parts not serviced separately.** Requires Loctite® 271 or equivalent.Ref. No. Part No. Description Qty.918412/EP0513 80 Printed in U.S.A.AL 540 - ATTACHMENTSALL-TACHRef. No. Part No. Description Qty.1 062756 PIN/SPRING 3/8X2 22 068034 HLN INST 1/2 CZY 23 076588 CS FL LOCK 3/8X3/4 C5ZY 24 123554 SPRING, COMPRESSION 25 134594 ADAPTOR/ROD 26 175980 PIN/PIVOT 17 176187 BUSHING 28 273027 WDMT/ ATTACH BRKT 19 176666 PIN/PIVOT 50MM 210 183575 PIN/LATCH 211 201397 SPACER 212 201473 ADAPTOR/PUSH ROD 213 201474 LEVER/BUCKET PIN 214 080926 FW 13/32 ZY 215 400-30803 FW 17/32 ZY 216 400-32252 WASHER, CUPPED SPRING 217 613021 FITTING/GREASE M10X1 218 651239 CS 1/2X2-1/2 C8ZY 219 651448 LN INS M10-1.5 C8 ZY DIN6924 320 656015 CS M10-1.5X90 C8.8 ZY DIN931 221 656117 CS M10-1.5X75 C8.8 ZY DIN931 122 650569 CS 1/2X1-3/4 C5ZY 2Ref. No. Part No. Description Qty.815201991962117101541218132 167314 1122400354Printed in U.S.A. 81 918412/EP0513AL 540 - ATTACHMENTSATTACHMENT HYDRAULICS * See Page 118 for hose/o-ring information. ** See Page 117