Material Handling - Brochure

Bucket Elevators and ConveyorsBucket Elevators... Built to your SpecificationsHeadIntermediateBootn Adjustable throat wipern Bearing jack bolts for easy belt alignmentn Interior lip to keep moisture out and dust inn Split style hood allows for easy interior accessibilityn Expanded metal-back urethane standard on 36” and largern Tapered bushing at pulley to eliminate lateral movementn Externally mounted, heavy-duty pillow block bearingsn Lifting Eyes are located on the hood of the elevator to ease hood assembly and removaln Motor Mount’s dual screw adjustment allows you to align motor and belt for longer life. Allows proper belt tensioning while maintaining correct reducer torque arm angle.n Dust-tight and weather-tight protectionn Assembly-friendly tie anglesn Inspection section facilitates belt and splice installation n Sliding view port can be placed in two positions on inspection sectionn Heavy welded frame with large removable panels on inspection section n Built square and parallel for no hassle constructionn Heavy-gauge, huck-bolted or seam-welded units based on applicationn Our Patent Pending squaring plates are placed at top and bottom of every section to align trunking and eliminate the nightmare of twisted trunk sections; making assembly easier.n Head and boot have UHMW seals at shaftsn Head and boot have heavy 1/4” structural framen Corrosion resistant Acme screw take-upn Bolted construction for easy repair and replacementn Large, easy, tool-free access doors with a unique spring latchn Large, easy-access clean-out doors with rollers on each endn Hat section at bottom of clean-out doors to minimize contact with concreteExclusiveExclusiveExclusiveExclusiveLifting EyesSquaring PlatesMotor MountAccess DoorBucket Elevators... Built to your SpecificationsOptional FeaturesStandard Featuresn Turned, Ground, and Polished ShaftSukup utilizes a turned, ground, and polished (TG&P) shaft that allows your entire elevator to run smoothly.n BucketsWe use high density, non-sparking, polyethylene buckets. Nylon, Urethane, and Steel buckets are optional when using highly abrasive materials. Vented buckets are also available.n BearingsBall Bearings come standard on head shaft sizes 3 7/16” and smaller. Sukup utilizes Roller Bearings for head shaft sizes 3 15/16” and larger. Roller Bearings are optional on all smaller bucket elevators. Split Roller Bearings come standard on 5 7/16” and larger head shaft sizes. n Pressure Relief DoorNFPA compliant pressure relief doors come standard on 36” head section and larger. Optional on all others. This feature is also optional on trunking. n Winged PulleyA Winged Pulley is a great option if you are concerned about material collecting on the pulley face.n Spiral Winged PulleyIncreased pulley to belt contact over winged pulley. Eliminates noise caused by winged pulleys. n Gravity Take-UpEases overall use of your bucket elevator. Maintains proper belt tension, and reduces maintenance.n Head Service PlatformOne of the largest in the industry Increases safety because there is more room to work. Available in 3 different sizes.n Distributor PlatformAvailable in sizes 3x8 ft. and 4x8 ft.n Standard and Flared Inlet HoppersAlso available with optional 10 gauge abrasion-resistant liners. n Low Impact Head DesignThe Sukup bucket elevator head is a controlled design. Instead of the product bouncing off the interior of the head, it slides gently along the contour of the hood. Product damage and back-legging are minimized and the need for an internal shroud is eliminated.n Crown-Faced PulleyThis comes standard with any bucket elevator. Replaceable slide-lagging is ideal for the feed and grain industry.n BeltingStatic conductive, Oil resistant, and Fire Retardant (SOFR) rubber belting is standard on all Sukup bucket elevators. Rubber belting has higher bolt retention properties which result in higher maximum bucket projection ratings, and provide maximum oil-based dust suppression additives. Sukup even supplies 10 extra feet of belting with every order to facilitate any belt-splicing configuration you would like to use. Valving Ceramic Chip Urethane LiningDistributors Bearing and Surface SensorsGuy Brackets Belt Misalignment SensorsShovel Pockets Ladder & Cage AssemblyMotion Sensors Reducer BackstopsSquaring Plates Ease Assembly“The squaring plates made the trunking easy to assemble. Having one end held together with squaring plates made it really easy to hold the other end while trying to put an entire section of trunking together. The ladder and rest platforms also assembled easily.” -Bryan Blakstad -Lodermeier’s Inc. | Goodhue, MNCustomized Conveyors - Now That’s a SolutionDrag ConveyorsDrag Conveyor Constructionn 11 gauge sides come standard on 9”, 13” and 17” head and tail sections. 7 gauge sides come standard on 21” and 25” head and tail sections. All conveyor bodies utilize 11 gauge sides. Conveyor tops are 14 gauge construction. Conveyor bottoms come standard as 7 gauge construction.n All standard conveyors are galvanized construction.n Optional abrasion-resistant liners on sides include 10 gauge and 3/16”. Bottoms include 3/16” and 1/4” thickness. Abrasion-resistant bottoms are painted.n Heavy-duty bearing mounts come in 1/4” or 3/8” construction. Options End Relief Door - Prevents damage to the conveyor in the event of a discharge plug.Rail Return - Comes standard on 21” wide or wider conveyors. Optional on 12” and 16” wide conveyors. Manufactured with 7 gauge galvanized construction.Reversing Feature - This feature can take grain in multiple directions and is a great addition if you are looking to unload into two separate bins.Inlets - By-pass drive-over hoppers have an adjustable shroud to control flow. By-pass drive-over hoppers with bar grating are available in 6’, 8’ and 10’ lengths. By-pass inlet hoppers are available in 3’ and 4’ lengths.Roller Return - These UHMW rollers come standard on 9”, 12”, and 16” wide conveyors.Intermediate Discharge Gates - Can act as a separate discharge location from the head and are made up of 7 gauge construction. Standard Features on Drag and Hy-Flight Conveyorsn Turned, Ground and Polished ShaftSukup utilizes a higher precision turned, ground and polished (TG&P) shaft that allows your entire conveyor to run smoothly. All UHMW shaft seals are 1/4” thick.n Removable Bearing, Sprocket and ShaftHaving a removable bearing, sprocket and shaft saves time. The entire assembly can be removed without having to separate the shaft from the bearings or the sprocket. n Chains and PaddlesOur conveyor chains are engineered for each specific unit and are either roller bushed or welded steel. Chain pitch will vary from 2.609” up to 6.125” with an average ultimate strength of up to 230,000 lbs. UHMW paddles, 1/2” thick, eliminate the steel-to-steel contact.Abrasion Resistant LinerEnd Relief DoorCustomized Conveyors - Now That’s a SolutionHy-Flight ConveyorsHy-Flight Conveyor Constructionn Bolted “tongue” to prevent return panel from sagging. n Optional abrasion-resistant liners on sides include 10 gauge and 3/16”. Bottoms include 3/16” and 1/4” thickness. Abrasion-resistant bottoms are painted.n Heavy-duty bearing mounts come in 1/4” or 3/8” construction.n 11 gauge sides come standard on 13” and 17” head sections. 7 gauge sides come standard on 21” and 25” head sections. All conveyor bodies utilize 11 gauge sides. Conveyor tops are 14 gauge construction. Conveyor bottoms come standard as 7 gauge construction.n All standard conveyors are galvanized construction.OptionsModular Curve Section - If a straight incline just won’t fit, adding a curve section might do the trick. The curve sections are available from 10° to 50° inclines in 5° increments.Inlets - By-pass drive-over hoppers have an adjustable shroud to control flow. By-pass drive-over hoppers with bar grating are available in 6’, 8’ and 10’ lengths. By-pass inlet hoppers are available in 3’ and 4’ lengths. Standard Features on Drag and Hy-Flight Conveyorsn Removable BottomMoving a lot of grain? We made it easy to replace the worn out bottom without replacing the entire body of the conveyor - an additional feature that can save you both time and money. Consider our standard 7 gauge, or optional 3/16” and 1/4” abrasion-resistant liners.n Cover ClampOur cover clamps ensure the cover locks tight to the conveyor body.n Conveyor CoversOur patent pending conveyor covers are exclusive to Sukup and will not be found on competitor’s products. Our conveyor cover design reduces the number of tools needed for installation and does not require any sealant at the joints. An added bonus... No water running into your conveyorExclusiveModular Curve SectionModel #Capacities Bu/Hr Inside Width AInside Height BOverall Width CHead Height DDischarge Opening ETail Length FHead Length GMin. Inlet Distance HInlet Length K*100 FPM 125 FPM 150 FPM 180 FPM909 1352 1691 2029 2434 9 1/2” 9” 12” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”913 2374 2968 3562 4274 9 1/2” 13” 12” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”1209 1903 2379 2854 3425 12 1/2” 9” 15 1/2” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”1213 3334 4168 5002 6002 12 1/2” 13” 15 1/2” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”1217 4829 6036 7244 8693 12 1/2” 17” 15 1/2” 19” 26” 37 1/2” 61 1/2” 17 1/4” 24”1609 2525 3156 3787 4545 16 1/2” 9” 19 1/2” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”1613 4425 5531 6637 7965 16 1/2” 13” 19 1/2” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”1617 6408 8010 9612 11,535 16 1/2” 17” 19 1/2” 19” 26” 37 1/2” 61 1/2” 17 1/4” 24”1621 8472 10,590 12,708 15,249 16 1/2” 21” 19 1/2” 23” 36” 71 1/2” 71 1/2” 17 1/4” 24”2109 3225 4031 4837 5805 21” 9” 24” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”2113 5651 7064 8477 10,173 21” 13” 24” 15” 26” 37 1/2” 61 1/2” 17 1/4” 24”2117 8185 10,231 12,277 14,733 21” 17” 24” 19” 26” 37 1/2” 61 1/2” 17 1/4” 24”2121 10,820 13,526 16,231 19,477 21” 21” 24” 23” 36” 71 1/2” 71 1/2” 17 1/4” 24”2125 14,118 17,647 21,176 25,412 21” 25” 24” 27” 36” 71 1/2” 71 1/2” 17 1/4” 24”2717 10,555 13,193 15,832 18,999 27” 17” 30” 19” 26” 37 1/2” 61 1/2” 19” 27”2721 13,953 17,441 20,930 25,116 27” 21” 30” 23” 36” 71 1/2” 71 1/2” 19” 27”2725 18,204 22,756 27,307 32,768 27” 25” 30” 27” 36” 71 1/2” 71 1/2” 19” 27”3317 12,924 16,155 19,387 23,264 33” 17” 36” 19” 26” 37 1/2” 61 1/2” 19” 30”3321 17,086 21,357 25,628 30,754 33” 21” 36” 23” 36” 71 1/2” 71 1/2” 19” 30”3325 22,291 27,864 33,437 40,124 33” 25” 36” 27” 36” 71 1/2” 71 1/2” 19” 30”Drag Conveyor Specifications All 9” conveyors have tapered head sections.* Contact Sukup Manufacturing for dimensional information on other styles of inlets. * *Model #By-Pass Hopper w/ Drive-Over GratingAvailable Lengths of 6’, 8’, and 10’A B C D E1213 55 3/4” 15 1/2” 49 11/16” 21 1/4” 42 7/16”1613 55 3/4” 19 1/2” 49 11/16” 19 1/8” 42 7/16”1617 55 3/4” 19 1/2” 49 3/4” 19 1/8” 42 7/16”2117 55 3/4” 24” 49 11/16”16 15/16” 42 7/16”2121 55 3/4” 24” 49 11/16”16 15/16” 42 7/16”2721 55 3/4” 30” 49 3/4” 13 15/16” 42 7/16”3321 67 3/4” 36 1/2” 61 3/4” 19 1/8” 54 1/2”3325 67 3/4” 36 1/2” 61 3/4” 17” 54 1/2”Model #By-Pass InletsAvailable Lengths of 3’, and 4’A B C D E1213 44” 15 1/2” 38” 15 3/8” 27 1/2”1613 44” 19 1/2” 38” 13 1/2” 27 1/2”1617 44” 19 1/2” 38” 13 1/2” 31 1/2”2117 44” 24” 38” 11 1/4” 33 1/2”2121 44” 24” 38” 11 1/4” 37 1/2”2721 44” 30 1/2” 38” 11 1/4” 41 1/2”3321 56” 36 1/2” 50” 17 1/4” 44 1/2”3325 56” 36 1/2” 50” 17 1/4” 46 1/2”Slope P1 N168” Radius 84” RadiusQ R Q R10° 3 1/8” 17 3/4” 11 13/16” 1” 14 9/16” 1 1/4”15° 4 11/16” 17 3/8” 17 5/8” 2 5/16” 21 3/4” 2 7/8”20° 6 3/16” 16 15/16” 23 1/4” 4 1/8” 28 3/4” 5 1/16”25° 7 5/8” 16 5/16” 28 3/4” 6 3/8” 35 1/2” 7 7/8”30° 9” 15 5/16” 34” 9 1/8” 42” 11 1/4”35° 10 5/16” 14 3/4” 39” 12 5/16” 48 3/16” 15 3/16”40° 11 9/16” 13 13/16” 43 11/16” 15 15/16” 54” 19 5/8”45° 12 3/4” 12 3/4” 48 1/16” 19 15/16” 59 3/8” 24 5/8”50° 13 13/16” 11 9/16” 52 1/16” 24 1/4” 64 3/8” 30”Model #Capacities Bu/Hr Inside Width AInside Height BOverall Width CHead Height DHTail Height DT Radius100 FPM 125 FPM 150 FPM 180 FPMHF1213 2176 2719 3263 3916 12 1/2” 14 1/2” 15 1/2” 20 3/4” 18 1/2” 68”HF1613 2887 3609 4331 5197 16 1/2” 14 1/2” 19 1/2” 20 3/4” 18 1/2” 68”HF1617 3811 4764 5716 6860 16 1/2” 18 1/2” 19 1/2” 24 3/4” 22 1/2” 68”HF2117 4867 6084 7301 8761 21” 18 1/2” 24” 24 3/4” 22 1/2” 68”HF2121 6047 7559 9071 10,885 21” 22 1/2” 24” 28 3/4” 27” 68”HF2721 7798 9747 11,697 14,036 27” 22 1/2” 30” 28 3/4” 27” 84”HF3321 9548 11,935 14,322 17,186 33” 22 1/2” 36” 28 3/4” 27” 84”HF3325 11,411 14,264 17,116 20,540 33” 26 1/2” 36” 32 3/4” 31” 84”BCDEAHy-Flight Conveyor Specifications Curved Incline Straight InclineBy-Pass HopperBucket Elevator Specifications Pulley Diameter Bu/HrHead GaugeHood GaugeBoot Shaft*Boot GaugeTrunkingGaugeTrunkingSizeNominal DimensionsA B C D E24” All 12ga 14ga 1 7/16” 10ga 14ga 13x10” 66” 60” 60” 43” 23”30” All 8ga 12ga 1 15/16” 10ga 14ga 18x12” 83” 75” 60” 52” 28”36” All 8ga 12ga 2 3/16” 10ga 14ga 18x12” 96” 88” 60” 58” 34”42” All 8ga 12ga 2 7/16” 7ga 12ga 22x14” 108” 101” 72” 68” 40”48” 15,000 8ga 12ga 2 7/16” 7ga 12ga 22x14” 120” 110” 72” 74” 46”48” 20,000 8ga 12ga 2 7/16” 1/4” 12ga 32x14” 120” 110” 72” 74” 46”48” 25,000 8ga 12ga 2 15/16” 1/4” 12ga 40x14” 120” 110” 72” 74” 46”48” 30,000 8ga 12ga 2 15/16” 1/4” 12ga 44x14” 120” 110” 72” 74” 46”48” 40,000 8ga 12ga 3 7/16” 1/4” 12ga 58x14” 120” 110” 72” 74” 46”48” 50,000 8ga 12ga 3 7/16” 1/4” 12ga 70x14” 120” 110” 72” 74” 46”Pulley Diameter Bu/HrBucket Pulley RPMBelt Speed (FPM)Head Shaft*Size Spacing24” 1500 9x5” 8 1/2” 59 371 2 3/16”24” 2000 9x6” 9” 59 371 2 3/16”24” 2500 9x6” 8” 64 402 2 7/16”24” 3000 9x6” 7” 67 421 2 7/16”24” 3500 9x6” LP** 6” 70 440 2 7/16”24” 4000 9x6” LP** 5” 67 421 2 7/16”24” 4500 9x6” LP** 5” 69 434 2 7/16”24” 5000 9x6” LP** 5” 77 484 2 7/16”30” 4000 12x6” 9” 67 526 2 7/16”30” 4500 12x7” 9” 57 448 2 7/16”30” 5000 12x7” 9” 64 503 2 7/16”30” 5500 13x7” 9” 61 476 2 7/16”30” 6000 13x7” 9” 66 518 2 7/16”30” 6500 13x7” 8” 64 503 2 7/16”30” 7000 13x7” 8” 68 534 2 7/16”30” 7500 14x7” 8” 69 542 2 7/16”36” 6000 13x7” 9” 55 518 2 7/16”36” 6500 13x7” 9” 60 565 2 7/16”36” 7000 13x7” 8” 57 537 2 7/16”36” 8000 14x7” 8” 62 584 2 15/16”36” 9000 13x7” LP** 6” 58 547 2 15/16”36” 10,000 13x7” LP** 6” 64 603 2 15/16”42” 8000 14x7” 9” 59 649 3 7/16”42” 9000 14x7” 8” 59 649 3 7/16”42” 10,000 16x7” 8” 58 638 3 7/16”42” 11,000 16x7” 8” 62 682 3 7/16”42” 12,000 16x8” 10” 58 638 3 7/16”42” 13,000 16x8” 9” 57 627 3 7/16”42” 14,000 16x8” 9” 61 671 3 7/16”42” 15,000 18x8” 9” 58 638 3 7/16”48” 15,000 18x8” 10” 56 704 3 7/16”48” 20,000 (2) 12x8” 10” 57 716 3 15/16”48” 25,000 (2) 16x8” 10 1/2” 56 704 4 7/16”48” 30,000 (2) 18x8” 10” 56 704 4 7/16”48” 40,000 (3) 16x8” 10” 56 704 4 15/16”48” 50,000 (3) 20x8” 10” 56 704 5 7/16”Sukup Manufacturing Co. provides the information contained within this brochure to assist you in choosing the optimal equipment for your situation. Many factors, such as grain variety, maturity levels, grain cleanliness, weather conditions and operation/management, can affect the performance of your equipment and results may vary. This information is calculated and is not a guarantee of product specifications or performance. Based on these factors, Sukup specifications should only be used as estimates, and not as a warranty, expressed or implied, of how a particular Sukup unit will perform under your operating conditions. Because we are continually improving Sukup products, changes may occur that may not be reflected in the specifications. Sukup Manufacturing Company n www.sukup.comBox 677 n 1555 255th St. n Sheffield, IA 50475-0677ph 641.892.4222 n fx 641.892.4629 n email info@sukup.comDistribution CentersArcola, IL 61910980 E. State Rte. 133ph 217.268.3026fx 217.268.3522Aurora, NE 688181705 Hwy. 34 E.ph 402.694.5922fx 402.694.5921Cameron, MO 644297426 NE 352nd St.ph 816.649.2226fx 816.649.2225Defiance, OH 435127724 Rte. 66 N.ph 419.784.9871fx 419.784.9872Jonesboro, AR 724035917 E. Johnson Ave.ph 870.932.7547fx 870.933.8946Watertown, SD 572012701 Piper Ave.ph 605.882.6697fx 605.884.0467L1134-082011A ©2011 Sukup Manufacturing Co.* Value dependent upon height** Low Profile