Operator Manuals 2013

Operators Manual - Revision 1.0 - 2013 - 94626- John Deere -M a n u f a c t u r i n g L t d.AGCO (Massey-Gleaner A & R-Challenger), Laverda,NH (TR/TX & CR/CX), JD (9000 SRS-50 SRS-60 SRS),CAT/CLAAS, CASE/IH, DON 1500, AND Acros ONLY.2013 Grain Belt HeaderHoney Bee Page 3 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideImportant NoticeThis manual covers AGCO (Massey-Gleaner A & R-Challenger), Laverda, NH (TR/TX & CR/CX), JD (9000 SRS-50 SRS-60 SRS), CAT/CLAAS, CASE/IH, DON 1500, and Acros ONLY.Review the sections of this manual regarding adjustments, settings, leveling, and table height before attempting to operate this swather.Without proper adjustment, damage to the swather may occur.Please wash this equipment after transportingHoney Bee Manufacturing will not be responsible for any paint deterioration resulting from salt or harsh chemical corrosion if this equipment is not properly washed after transport. Use a mild soap solution, then rinse thoroughly.If this equipment is stored near salted roadways through the winter months, it should be cleaned each spring. Page 4 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 5 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide1.1 - Purchase InformationDealers Name: _____________________________________________________Address: _____________________________________________________Phone: ( ) _______________________________________________Purchase Date: _____________________________________________________Model: _____________________________________________________Serial Number: _____________________________________________________Delivery Date: _____________________________________________________Modification RecordDate ModificationImprovements:Honey Bee Manufacturing Limited is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. Page 6 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 7 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide1.2 - WarrantyHoney Bee Manufacturing Ltd. (Honey Bee) warrants your new Grain Belt Header to be free of defects in material and workmanship, under normal use and service. Obligations under this warranty shall extend for a period of 1 year (12 months) following the date of first use to the original purchaser and shall be limited to, at the option of Honey Bee, replacement or repair of any parts found, upon inspection by Honey Bee, to be defective.Warranty ClaimsThe purchaser claiming under this warranty shall report a warranty claim to his Authorized Dealer. The dealer shall complete the claim, on the prescribed form, for inspection by an authorized company representative. Warranty claims must be made within 60 days of warranty expiration on the Honey Bee Manufacturing Ltd Claim Form (CFI).Limitations of LiabilityThis warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on our part of any kind or character, including liabilities for alleged representations or negligence. We neither assume nor authorize any person to assume, on our behalf, any liability in connection with the subsequent sale of the Grain Belt Header. This warranty shall not apply to any Swather table which has been altered outside the factory in any way so as in the judgment of Honey Bee to affect its operation or reliability, or which has been subject to misuse, neglect, or accident.Operator's ManualThe purchaser acknowledges having received training in the safe operation of the Swather and further acknowledges that Honey Bee does not assume any liability resulting from the operation of the Swather in any manner other than described in this manual. Page 8 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 9 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideContents1.1 - Purchase Information 31.2 - Warranty 52 - Safety 12Safety Terms 12Shields 12Hydraulic Safety 13Draper Support Bars 13Operation and Maintenance Requirements 14Watch for this symbol, both in this manual and on the header. It will identify hazards that could cause injury or death. 14General Safety 14Operating Safety – Good Practices 15Maintenance Safety 15Transport Safety 16Before Transport Checklist 16During Transport Checks 17In-Field Checks 17Storage 17Safety Decal Locations 18Safety-Related Labels 20Mounting Instructions 23Terminology 23Combine Preparation 24Grain Belt Header Preparation 24Positioning Header on Feeder Housing: 25Sub frame Adjustment 27Restrainer Chains 27Coupling 27Coupling the Drive Shaft 28Connecting Hydraulic Hoses: 28Electrical Connections 28Leveling 29Leveling 29Forward Angle – Manual Adjustment 29Leveling and Table Height Adjustment 30Floatation 31Example A: 31Example B: 32Example C: 32Example D: 33Removal of Transport Equipment 34Standard Transport Option – Convert to Field Operation 34Removing and Storing the Hitch 35Integral Axle 36Integral Axle - Convert to Field Operation 36Caster Gauge Wheels 38Gauge Wheel Height Adjustment 39 The Gauge Wheel Assembly is Heavy 39Mounting Checklist 40Pre-Start Checklist 41Cold Weather Start-up – Temperatures below 10C/50F 41Normal Start 42Cutting System 43Knife Removal 44Cutting System Maintenance 44Guards 44Sickle Sections 44Replace a Section – Method 1: 45Replace a Section – Method 2: 45Knife Drive/Knife Head 46SCH Connector Bar 47Crary Connector Bar 47Overlap Kit 48Repair Broken Knife Back 49Maintenance & Lubrication 50Lubrication 50Lubrication Service Locations - (30' Model, with UII reel shown.) 51Filters 51Maintenance 52Periodic Checks 53Auger Drum Maintenance: 53Drapers – Periodic Maintenance: 53Replacing Center Bolt in Suspension Springs. 54Hydraulics 55Operating Pressure 55The Knife Circuit pressure guage, connected to the relief valve, is mounted to the side of the hydraulic reservoir. It indicates the hydraulic pressure available to the Knife circuit. The Draper circuit pressure Page 10 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 11 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guideguage, connected to the Draper Flow Control, is also mounted to the side of the hydraulic reservoir. It indicates the hydraulic pressure available to the Draper circuit. 55Cold Weather Operation – Temperatures below +10C/+50F 56High Pressure - Diagnostic Checks 56If the cutting system seems to be OK, check the following areas: 56Other Problem Sources 57 Diagnostic Checks 57Chain Case Assembly Pumps by Combine 58 58Check or Adjust Knife Relief Pressure 59Draper Operating Pressure 60If the draper pressure is high, check: 61If a faulty draper motor is suspected: 61Bleeding Air Out Of Reel Lift Circuit: 62A: Static Method. 62B: Alternate method 62Reel Drive 63Reel Speed Adjustment 63Reel 63Reel Position 64Hydraulic Fore & Aft 64Split-Reel Lift Hydraulic Circuit 64Solid Reel Lift Hydraulic Circuit 65Reel Arm Leveling and Height Adjustment 65Reel Height Adjustment 65Reel Centering 67Reel Position in Down Crops 68Reel Position in Standing Crops 69Universal – UII Pick-Up Reel: Tine Pitch Adjustment 69Tine pitch must be the same at both ends of the reel. 70Hart-Carter (HCC) Reel 70HCC Reel – Tine Pitch Adjustment 70Lubrication – Reel Shaft Bearings 71Control Rings (U-II Reels only) 71Check Points Before Operation: 716 – Draper and Decks 72Lining Up the Idler Roller 72Draper Installation 73Tensioning 74Spring Tension Indicator 74If tensioning is still required: 74Tracking 75Idler Roller Tracking Adjustment 75Drive Roller Tracking Adjustment 76Draper Speed 76Things to Observe while cutting 76Draper Speed - Feeder Deck 76Center Draper - (Rearward Feeding) 77Adjusting Center Draper Tension: 77Draper Splicing 78Idler Roller Removal 79Drive Roller Removal 80Removing Draper Motor 80Replace Bearings on Drive Roller 81Replace Bearings on Idler Rollers 81Installing Draper Motor 82Draper Deck Maintenance: 82Center Feed Auger 83Standard Adjustments 83Finger Extension Adjustment 83Auger Drum Height Adjustment 84Fore – Aft Adjustment of the Center-Feed Auger 85Auger Drive Assembly Adjustment 86Drive Line Adjustment 86Chain Tension Adjustment 86Drive Line - Walterscheid 87Operating the PTO 87Drive Line Lubrication 88Coupling the input drive line 89Drive Line Guard Dis-assembly 90Drive Line Guard Assembly 90Replace Cone: 91Dismounting Draper Table from Combine 92Preparing For Dismount 93Quick Dismount 94Integral Axle Header Dismount 95Standard Axle Header Dismount 96Optional Equipment 98Cross Auger 98Swath Option 99Manual Swath Option (3 decks) 99Draper Extension for Swathing 101 Page 12 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 13 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideAGCO Bezels 102Configuring the AGCO Bezels 103Production Header – Hydraulic Tilt Kit 105Troubleshooting 106Common Problems You May Encounter 106Troubleshooting Checklist 106Reel 106Appendix 114Appendix A - Hydraulic Fitting Naming Standards 114Appendix B - Hydraulic System Schematics 115Appendix B-1 - 30’ Single Pump - Hydraulic Deck 117Appendix B-2 - 30’ Single Pump - Hydraulic Deck - Header Driven Reel 118Appendix B-3 - 36’ Single Pump - Hydraulic Deck 119Appendix B-4 - 36’-40’-42’ Double Pump - Manual Deck 120Appendix B-5 - Double Pump - Standard Deck - Cross Auger 121Appendix B-6 - Fore & Aft Assembly - Solid Reel (Combine Driven) 122Appendix B-7 - Fore & Aft Assembly - Split Reel (Combine Driven) 123Appendix B-8 - Fore & Aft Assembly - Solid Reel (w/Hydraulic Solenoid Kit) 124Appendix B-9 - Fore & Aft Assembly - Split Reel (w/Hydraulic Solenoid Kit) 125Appendix B-10 - Hydraulic Header Tilt Assembly 126Appendix B-11 - Single Reel Drive - (Combine Driven) 127Appendix B-12 - 18 to 36 ft - (Combine Driven) 128Appendix B-13 - Single Reel Drive 129Appendix B-14 - Double Reel Drive - 40 to 42 ft (Combine Driven) 130Appendix B-15 - Double Reel Drive - 18-36 ft 131Appendix B-16 - Double Reel Drive - 40 - 42 ft 132Appendix B-17 - Solid Reel Lift Circuit with Single Reel Drive 133Appendix B-18 - Split Reel Lift Circuit 134Appendix C - Specifications 135 Page 14 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 15 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide2 - SafetyIn this manual, the safety conventions used are as follows:Safety TermsIndicates an imminently hazardous situation that if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.Warns of potential damage to the machine if procedures are not followed.Provides instructions to help you avoid unnecessary strain on, or possible damage to the machine.ShieldsShields are provided to protect you from injury. Make sure they are in place and secured before starting the machine.Names given here for parts of the swather are those in use at the time of design.NOTEDANGERWARNINGCAUTIONATTENTIONIMPORTANTHydraulic SafetyThis machine is powered and run by hydraulic oil under high pressure. Caution must be taken around the machine because high pressure hydraulic fluid can penetrate the skin causing serious injury and possibly death. When looking for a hydraulic leak, always hold a piece of cardboard up to the suspected area. Never use your unprotected hands to locate a leak. Always wear eye protection, gloves and long sleeve clothing when working near hydraulics. Small leaks can be completely invisible.You can reduce this hazard by relieving the system pressure before disconnecting hydraulic lines. Once finished, tighten all connections to specifications before re-applying pressure.If a hydraulic-related accident occurs, see a doctor immediately. Any hydraulic fluid injected into the body must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source.Draper Support BarsRemove the two Draper Support Bars before operation of draper tables Failure to remove the support bars can result in damage to the product and personal injury.Hydraulic Hazard Warning - Illustration A - Page 15 .WARNINGWARNINGATTENTIONIllustration C - Page 15 Page 16 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 17 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideOperation and Maintenance RequirementsYOU are responsible for the safe operation and maintenance of your Honey Bee Header. YOU must ensure anyone who is going to operate or work on the Header is familiar with the operating and maintenance procedures and related SAFETY information contained in this manual.Remember YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.Operating instructions for this header should be reviewed by each operator at least once a year per OSHA regulations 1928.57. The meaning of each decal should be understood, and their locations should be known prior to operating the header.Watch for this symbol, both in this manual and on the header. It will identify hazards that could cause injury or death.General Safety1. Maintain moving parts, hydraulics and motors clear of chaff and straw to prevent the possibility of fire.2. Carry a multipurpose fire extinguisher in the power unit and know how to use it. Check the extinguisher regularly and keep it fully charged.3. Provide a first aid kit in the cab for emergencies and know how to use it.4. Do not wear loose clothing or jewelry around moving parts.5. Wear appropriate protective gear. This list includes but is not limited to:• A hard hat• Protective shoes with slip-resistant soles• Protective glasses or goggles• Leather gloves • Hearing protection• Respirator or filter mask6. Do not allow any one to ride on the swather while it or the windrower is in motion.7. Make certain that the park brake is engaged, and the power unit is in neutral before starting the engine.8. Clear the area of bystanders, especially small children before starting the power unit.9. Do not allow anyone to operate the swather who has not been instructed in how to operate the machine.10. All operators should familiarize themselves with the SAFETY section in the Power unit Operators Manual.11. Some pictures or illustrations in this manual may not show protective shields in place. This is done in order to make important components visible. Make certain that all protective shields are secured in place before operating the machine.Operating Safety – Good Practices1. STOP the combine, engage the parking brake, place the combine in neutral, remove the key, and wait until all moving parts stop before leaving the cab.2. Either lower both the table and the reel, or raise the header to its full height and set the platform lock before servicing the header. If working under the reel, set the reel cylinder locks. A loss of hydraulic pressure could cause the header and reel to lower unexpectedly.3. NEVER operate machinery while fatigued, sick or otherwise impaired.4. Do not operate the header in crowded or confined areas.5. Remember, some models of the header are not centered on the combine feeder housing, it may be offset to the right, which may distort your judgment.DO NOT stand between the combine and the header while the header is being raised or lowered.Maintenance Safety1. Before undertaking any maintenance, engage the park brake, either lower the reel and header, or raise and lock the header using the platform lock and shut off the engine of the combine. Make sure there is no pressure being supplied to the hydraulic lines.2. Hydraulic leaks can penetrate the skin causing serious injuries. Small leaks can be invisible and are the most dangerous. Use some kind of object, such as cardboard, to find the leak -- DO NOT USE YOUR HAND.3. Ensure that all pressure is released from the hydraulic lines before starting a repair. Replace or repair damaged hoses immediately.4. Care should be taken when maintaining the knife. Sickle sections are very sharp and can easily cause severe injury. Use heavy leather or canvas gloves when working with the knife. Always ensure everyone is well clear before moving the knife, manually or under power.DANGER Page 18 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 19 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideTransport Safety1. Transport the header with the SMV (Slow Moving Vehicle) sign clearly displayed on the rear of the header and use your hazard lights if the law permits. Check local road laws before transporting.2. When transporting the header on roads, always be aware of the width of the header.3. For long - distance transporting completely install the full transport assembly. (see dismount section).4. Do not transport the machine at night, at dawn, or at dusk.5. Ensure hitch is firmly attached and secured with hitch pins before moving.6. Attach the hitch safety chain before moving.7. Do not exceed 40 kph (25 mph) during transport.Before Transport Checklist1. Do a complete walk-around and ensure everything is secure.2. Check:• all reel mounting, reel drive and adapter assembly bolts to be sure no bolts/nuts are loose;• wheel bolts to make sure they are tight;• transport tire pressure - recommended pressure is 80 psi (552 kPa)• spindle and hitch lock pins - ensure they are in place and securely fastened.3. Inspect all hoses. Ensure they are secured so they will not pinch or drag during transport.4. Ensure hitch tongue and safety chain are fastened to the header and to the transporting vehicle.During Transport Checks1. Stop after the first 5 to 10 kilometers (2 to 6 miles) and check to make sure the wheel bolts are tight (The bolts should be torqued to 120 ft/lbs (163 Nm)) and ensure the wheel hubs are not hot. Make periodic checks every 50 to 60 km (31 -37 miles) if towing the header long distances.2. Check the hitch bolt and safety chain periodically to make sure they are secure.In-Field ChecksThe First Time Setup and Operation section of your owner’s manual covers the adjustments which may be required on your Grain Belt header. Read this section carefully before using your Grain Belt header. Make the necessary adjustments before operating your header, and check these adjustments periodically as required.StorageStore the header on firm ground away from areas of human activity. The header may be stored in the quick dismount position or in the transport position.If the storage location exposes the header to road salt during the winter months, thoroughly wash the header in spring time.It is recommended to rotate the drapers so that the seam of the join is located underneath the table. This will improve drainage, thus reducing the possibility of ice buildup stretching, and damaging the draper material. Page 20 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 21 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideSafety Decal LocationsThe following safety decals have been placed on your machine in the areas indicated. They are intended for your safety, and the safety of those working with you. Please take this manual, walk around your machine and familiarize yourself with the locations and content of these warning signs and labels. Review this information, and the operating instructions in this manual with your machine operators. Keep decals legible. If they are not, we suggest you obtain replacements from your Honey Bee dealer.1. Keep them clean.2. Know the location and meaning of all decals. Cross reference the numbers on the diagram below with the chart on the following pages to help identify the labels.For continued safe operation of this machinery, it is recommended that you replace damaged safety decals immediately. You may purchase replacement decals from your dealer.The following illustration indicates the location of all labels on your header. Match the number indicated in this diagram to the numbered illustrations provided.1672817Left Side1317 Right Side131041811101222145Left Side of Subframe62Right Sideof Subframe619Left Side Gauge Wheel Assembly Page 22 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 23 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideSafety-Related LabelsVehicle Marking Reflectors:(not shown on illustration) 1. Red (2x9) - 6 Locations. 2. Yellow (2x9) - 3 Locations. 3. Red-Orange (2x9) – 4 Locations.4.5. 6.7. 8.9. 10.11. 12.13. 14.15.16. Page 24 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 25 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideMounting InstructionsThese instructions are designed to help you safely and easily mount your Grain Belt Header onto the combine. If you follow these instructions in the order given, you will avoid difficulties.Use the Mounting Checklist at the end of this section to ensure that the header is mounted properly and is ready for the field.A complete setup includes the following sections of this manual:• Mounting – (this section)• Coupling• Leveling• Transport, or Integral Axle removal• Mounting Checklist• Pre Start ChecklistTerminologyCombine Front Feeder house end of the combineRear Straw spreader/chopper end of the combine.Right & Left As seen when sitting in the driver's seat facing the headerHeader Front Cutter bar side.Rear Feeder house mount side.Right & Left As seen when sitting in the driver's seat facing the header when it is mounted on the combine or standing at the back of the header facing towards the cutter bar.17. 18.19.Combine & Header Reference DirectionsIllustration A - Page 25LeftRightRear/Back Front Page 26 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 27 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideCombine Preparation1. Remove factory pickup or auger header from the combine as outlined in the Owners/ Operators manual supplied by the combine manufacturer.2. Check feeder housing front and top for straw and chaff build-up. Clean all contact areas thoroughly.3. Check all locking mechanisms and/or lock pins on feeder housing of combine to ensure they are working properly and will not interfere with the initial mounting of the Grain Belt Header on your combine.4. Check for leaks and/or loose fittings on hydraulic lines (hoses) which attach to the header. Repair if necessary.5. Check the feeder house output speed to see that it matches the recommended speed of the header. See the Specifications section of this manual.Grain Belt Header Preparation1. Check the feeder housing adapter area on the Grain Belt Header for any obstructions.2. Be sure the hydraulic pump and attached hoses are clear of the feeder housing adapter opening. Slide the telescoping drive shaft back as far as possible, if necessary, slide the pump back on the mount bracket so it does not interfere with the feeder housing as you drive the combine forward.3. Check hydraulic hoses to be sure the couplers match those on the combine.Some types of hydraulic connectors may not be supplied with the Grain Belt Header.If the optional transport package was not purchased, the header should be placed on flat, hard and level ground as in the Quick Dismount position. (See the Quick Dismount section of this manual.)4. Park the Grain Belt Header on flat, hard, and level ground if the optional transport system was purchased. Level the header by adjusting the hitch jack.5. Install the crop dividers, and crop divider pipes (or stub nose) to the ends of the table. The crop divider and pipes are not installed at the factory for shipping purposes. Once installed, operators should be aware of the assembled width of the combine, and should check local regulations before transporting on public roadways.6. The crop divider is fastened, and pivots, on one (1) 1/2”x5” carriage-head bolt through a tube on the bottom rear of the divider and two lugs on the bottom front of the frame. The top of the crop divider is held in place with two (2) 3/8 x 1” carriage-head bolts connecting the top rear of the divider with the top front of the deflector. They are held in place using the supplied locking textured washers and 3/8 locking nuts. The top bolts have an arched slot, for variable positioning, in the top of the divider. This allows the divider to be adjusted to approximately run parallel with the ground. Bottom nut not to be tightened to compress. All holes are pre-drilled.NOTE7. The crop divider overlaps the outside of the crop deflector to provide a smooth transition for the crop.8. Insert the crop divider pipe (or stub nose) into the nose of the crop divider. Place a 3/8 x 2” carriage-head bolt through the threaded insert until tight against pipe base. With the bolt in place secure with a lock nut.The divider is designed to be adjusted in order to run without trampling the crop. This will provide good crop separation, and will help prevent crop plugging in the corners. The crop divider pipe is intended to be used when cutting off the ground, and the stub nose is to be used when cutting on the ground.NOTEPositioning Header on Feeder Housing:1. Position combine directly behind the header with the feeder housing aligned as closely as possible, on center, with the feeder housing adapter on the header sub frame.2. With the feeder housing on the combine lowered, slowly drive the combine forward until the feeder housing front is aligned both vertically and horizontally with the adapter frame on the header. If the feeder housing does not align horizontally, adjust the optional hitch jack on the header either up or down to improve alignment. Adjust feeder housing height.Deflector & Divider - Illustration A - Page 27Right Top BoltPipe/Stub Nose BoltBottom Pivot BoltAligning Combine - Illustration B - Page 27 Page 28 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 29 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide3. When the feeder housing is properly aligned with the adapter on the header, drive forward slowly until the feeder housing of the combine is inserted into the adapter frame. Slowly raise the feeder housing on the combine (using the combine control) until the top of the feeder housing makes firm contact with the inside top of the feeder housing adapter mount. If the bottom of the feeder housing makes contact with the auger adapter too soon, it may be necessary to extend the top link on the sub frame (See Leveling or Troubleshooting sections of this manual.)4. Check clearance and alignment of the feeder housing to the feeder housing adapter on both sides of the feeder housing as well as on the top and bottom. Be sure that nothing is interfering with the alignment of the feeder housing to the adapter frame. Engage the parking brake on the combine, shut the engine down and wait for all moving parts to stop before leaving the cab.5. Check the position of the feed auger in the adapter to be sure it is not contacting the shrouds on the front of the feeder housing. If required, adjust the feed auger to a more forward position in the adapter (See the Feeder Housing adjustment section of this manual.)6. If feeder housing and the feeder adapter are properly aligned, restart the engine and raise the feeder housing (and header) to its fully raised position.If feeder housing and the feeder housing adapter frame ARE NOT properly aligned, repeat steps 2, 3, 4, and 5. Engage the parking brake on the combine, shut the engine down and wait for all moving parts to stop before leaving the cab. 7. Lock the feeder housing in the fully raised position as described in your Combine Operators Manual.8. With the header in the fully raised position insert all lock pins and/or header adapter locking bolts as described in your combine owner’s manual. Be sure these pins are properly located and securely in place before proceeding.WARNINGWARNINGATTENTIONATTENTIONCouplingSub frame AdjustmentThe sub frame requires some adjustment to allow full floatation of the header in the field1. After header is mounted to the combine, lengthen the right sub frame leveling bolt to allow approximately 3" between the lift link and the sub frame lug.2. Repeat this adjustment on the left side. This adjustment allows the cutter bar to drop down, giving more clearance between the ground and the feeder deck. Further adjustments can be made as necessary.For further instruction on leveling the header, see the Leveling section on page 29.Restrainer ChainsLocate the transport restrainer chains on each side of the header adapter frame near the bottom. These chains restrict the amount of header floatation and also suspend the adapter frame when the header is on the transport axle or in the quick dismount position.Unhook the chains and re-attach them in the longest position. This will provide unrestricted header floatation in the field.Subframe Right Side -Illustration A - Page 29Lift Link 3”Restrainer Chain3” MaximumNuts Loose for MovementRestrainer Chain - Illustration B - Page 29.Hook Chain Here Page 30 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 31 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideCoupling the Drive ShaftRemove the pin and lift the telescoping drive line from the storage bracket. Replace the pin and close the clip. Couple the drive line to the feeder housing shaft. Align the drive line so that a minimal amount of angle is required when the drive line is coupled.Connecting Hydraulic Hoses:Couple the hydraulic lines.Be sure the couplers match those on the combine and are fully engaged.Connect the Reel Lift, Reel fore/aft controls (optional).Secure the Reel drive circuit. (Not required if combine is not equipped with hydraulic reel drive circuit.Electrical ConnectionsIf the header hydraulic system is used to drive the reel, the flow control will be equipped with a remote speed adjustment. Connect power wires to a power source on the combine and install a switch in a convenient location.Connect warning lights and flashers.Connect reel speed sensor wires.LevelingLevelingThe header is attached to the adapter frame by the upper suspension link, (located on the top middle of the header adapter), and two leaf spring assemblies. An optional hydraulic upper link is available, which mounts centrally on top of the header. These top links adjust the forward angle of the table. This directly affects the angle of the cutter bar to the ground. The adjustment bolts on the spring saddles affect leveling and the overall height. Turning the adjustment bolts will alter the clearance between the ground, and the back of the center deck.Forward Angle – Manual Adjustment1. Loosen lock tab on top link. Turn top link clockwise to tilt header back, turn counter-clockwise to tilt header forward.2. Re-tighten lock tab once desired header angle has been reached.The top link connection may look slightly different for each machine.Do not over-extend top link. OVER-EXTENSION OF LINK MAY CAUSE TABLE TO DROP SUDDENLY.NOTEATTENTIONDrive Shaft - Illustration A - Page 30.Storage BracketTo Feeder HouseConnecting HydraulicsIllustration B - Page 30.Manual Top Link - Illustration A - Page 31. Hydraulic Top Link - Illustration B - Page 31. Page 32 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 33 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideLeveling and Table Height Adjustment1. Shortening the adjusting bolts will raise the table, lengthening the adjusting bolts will lower the table. To level the table, screw the adjusting bolts in or out depending on which side needs to be raised or lowered. To turn the adjusting bolts, lower the table to the ground, this will take the weight off the bolts and will allow them to be turned. They can be turned by hand, but if not use a wrench. Lift table and check level.2. To lower the cutter bar relative to the sub-frame, extend both adjusting bolts. This will provide more clearance between the sub-frame and the ground. This adjustment will also provide more clearance between the center deck and the ground allowing the cutter bar to contact the ground first.Do not expose more than 5” (125mm) of thread (including spacer) on the table adjusting bolts. If ATTENTIONbolts are extended too far, threads will disengage from the lift link and the table will drop suddenly.Care must be taken when lengthening the adjusting bolts. This action will decrease the size of the opening leading to the auger adapter.NOTE The recommended minimum distance between the top of the spring saddle and the inside of the table strut should be no less than 3” (75mm).The auger adapter is stationary in the sub-frame, and as the table lowers with the adjusting bolts, the hydraulic lines under the upper tube will move closer to the fingers in the auger. To ensure that the fingers do not contact the hydraulic lines: disconnect the drive line, lift the finger auger and rotate the drum. Check the clearance.FloatationTo vary the stiffness of the suspension, loosen or tighten the clamping plates on the spring saddles. Whenever the header is lifted using the combine, the clamp plates will be loose. This condition is normal, and acceptable. Tighten the clamp plates only if stiffer floatation is desired.When operating in the field position, the restrainer chains should be at full extension (loosened) to provide maximum end-to-end floatation for the header.The following diagrams of the Grain Belt Header are presented to show you the maximum range of adjustments to the leveling bolts and the top link. In each of the views, the sub-frame has been kept at a constant height above the ground. These examples show the possible extremes of these adjustments.ATTENTIONExample A:The leveling bolts have been shortened, causing the cutter bar to be lifted, and the top link has been shortened, causing the table to be tipped back.Subframe Right Side -Illustration A - Page 32Lift Link5” MaximumRestrainer Chain3” MinimumNuts Loose for MovementFloatation Clamp Plates - Illustration A - Page 33-Leveling Bolts & Top-Link Shortened-Illustration B - Page 33- Page 34 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 35 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideExample B:The leveling bolts have been shortened, and the top link is fully extended. Notice how the top link tilts the table forward.With both of these examples (A & B), if the feeder house is lowered allowing the cutter bar to get closer to the ground, the sub-frame and center deck will contact the ground first.In most cases the distance between the spring saddle and the table strut should be between 3"(75mm) and 5"(125mm). This should provide adequate flotation and adequate clearance between the auger fingers and the header opening. This distance will change as the header angle is changed, so it may be necessary to re-adjust leveling bolts.NOTEExample C:The leveling bolts are extended with the top link shortened. The extension of the leveling bolts allows the table to drop in relation to the sub-frame. In this configuration, clearance between the strut and the spring saddle is at a minimum which may not provide adequate end-to-end float.At this extreme of the adjustment range, you may encounter interference between the finger drum and the upper tube.ATTENTIONBefore operation of equipment all clearances must be checked.For example:In rocky conditions with a short crop, you may want to keep the guard tips oriented flatter in relation to the ground. Try shortening the top link.In bushy crops such as mustard you may want to tip the header forward with the top link to maximize the opening.Care should be taken not to over extend the top link. The maximum length from bolt center to pin center is 19". Extending further may cause the header to drop suddenly.These examples are extremes, and it is not suggested or recommended Example D:The leveling bolts are extended with the top link also extended. The top link tilts the table forward bringing the cutter bar closer to the ground. The clearance between the strut and the spring saddle is also increased in this example, providing better floatation.NOTEATTENTIONIMPORTANTto adjust your header to the extreme. Experiment within the range of these “maximum” settings to determine which configuration will be best for your situation and crop cutting conditions.Leveling Bolts shortened and Top-Link Extended-Illustration A - Page 34-Leveling Bolts Extended and Top-Link Shortened-Illustration B - Page 34-Leveling Bolts & Top-Link Extended-Illustration B - Page 35- Page 36 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 37 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideRemoval of Transport EquipmentStandard Transport Option – Convert to Field OperationThe transport axle, hitch and gauge wheels are optional. If these were not purchased, disregard references to them in this manual.Transport axle and transport hitch parts are heavy. Care should be taken when handling them to avoid injury.NOTEWARNINGWith header in raised and locked position:1. Remove lock pin and wheel assembly from front of transport axle.2. Insert lock pin back into spindle assembly and close the clip.3. Store wheel assembly in desired location or install wheel assembly into gauge wheel brackets, if equipped.4. Remove the back wheel assembly from the transport axle.5. Remove the transport lock pin which fastens the rear of the transport axle to the header sub frame.6. Slide the transport axle tube toward the front of the header until it falls to the ground.7. Insert axle lock pin back into the transport axle tube bracket.Removing and Storing the HitchIf desired, the hitch tube may be removed, if the weight of the header needs to be reduced, or if the hitch interferes with the ground when cutting at a low angle.1. Lift header off the ground with the combine. Lock the main cylinder.2. Loosen the jack lock pin and remove jack from hitch tube. 3. Remove pin from the hitch bracket. 4. Lower hitch end to the ground. 5. Remove pin from the end of hitch tube where it is connected at the strut. Stay clear of hitch tube as it falls.Hitch parts are very heavy. Care must be taken when handling these parts to prevent injury.WARNINGFront Tire RemovalIllustration A - Page 36Back Tire RemovalIllustration B - Page 36Removing JackIllustration A - Page 37.Removing Pin the Hitch Bracket-Illustration B - Page 37-Jack in Storage Position - Illustration C - Page 37.Hitch Tube PinIllustration D - Page 37. Page 38 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 39 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideIntegral AxleIntegral Axle - Convert to Field OperationThe integral axle, hitch and gauge wheels are optional. If these were not purchased, disregard references to them in this manual.Transport axle and transport hitch parts are heavy. Care should be taken when handling them to avoid injury.WARNINGNOTE1. Lift header off the ground with combine. 2. Remove lock axle pin, and spindle of rear tire, install wheel, and spindle into right hand gauge wheel strut.3. Support axle riser, pull lock pin. 4. Remove axle riser from bracket. 5. Turn riser over, and install upside down in storage bracket. If this axle riser is not put into field storage position, it may fall out while cutting.6. Remove lock pin from axle and spindle of front tire. 7. Push on the end of the transport axle with your foot to loosen the axle.8. Take tire around header to left side and install wheel into left hand gauge wheel strut.9. With both tires removed, pull the transport locking pin.10. Grasp the one-inch tubing across the end of the axle.11. Retract the lock pin, and pull the axle upward, then set it into the storage pocket.The end of the transport axle should rest in the storage pocket when in field position.NOTENOTEIntegral Axle - Illustration A - Page 38-Rear Wheel Removal-Illustration B - Page 38-Axle RiserIllustration A - Page 39534Front Wheel Removal-Illustration B - Page 39-67Axle Storage-Illustration C - Page 39-10119 Page 40 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 41 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideCaster Gauge WheelsGauge wheels enhance the table’s ability to follow the profile of uneven ground. In the cutting position, especially in short or “down” crops, this can prove to be essential. These wheels are designed to caster, making it unnecessary to raise the header when cornering.Damage to the caster wheels could result if header table and gauge wheels are not lifted clear of the ground when backing up.Damage to castor wheels can also result from making tight turns. The sharp turning capabilities of some combines can cause one of the wheels to be dragged backwards. This could cause damage to the wheel.The header should be parked on level ground and leveled before attempting to adjust gauge wheel height.Gauge wheels must be adjusted relative to the height at which the header will be operated in the field. Normal adjustment would allow the weight of the header to compress the spring shaft of the gauge wheel assembly allowing 5” (12 cm) of shock shaft to be exposed. Excessive compression of the Shock Assembly will cause stress and premature wear in the top link.Adjustments to table tilt, spring flotation, and pitch will affect the amount of compression in the Shock Assembly. Check shock shaft exposure, and adjust accordingly, after any of these adjustments.Remember, the Gauge Wheels are NOT designed to support the weight of the table Their purpose is to help guide the table over variations in ground level.The seven mounting holes on the header frame provide additional adjustment when cutting crops high, leaving lots of stubble, or cutting low with the table tilted forward. NOTENOTEATTENTIONATTENTIONIMPORTANTGauge Wheel Height Adjustment1. Park windrower on a level surface, and engage the park brake. Raise the swather table up to its locking position, and lock it in place.2. Remove the lynch pin from the end of the Lock Pin.3. While grasping the Height Engagement Handle, push it slightly down towards the shock assembly to release pressure on the Lock Pin, remove the Lock Pin from the frame mounting hole, and let the handle slowly come up under control.Have FULL control of both handles when performing adjustments.WARNING4. While still grasping the Height Engagement handle, use your other hand to grab the Lift Handle and lift the Gauge Wheel Assembly so that the Pivot Bolt comes out of the current slot location on the frame. Lift or lower the Gauge Wheel Assembly to the desired height and place the Pivot bolt in the corresponding slot location. The Gauge Wheel Assembly is Heavy5. Push the Height Engagement Handle down towards the shock assembly until the frame mounting hole lines up. Ensure that the Pivot Bolt stays fully seated in the slot while pushing down. Insert the Lock Pin into the mounting hole to lock the Height engagement Handle in place. Secure Lock Pin with the lynch pin.6. Repeat steps 2 through 5 on the other Gauge Wheel Assembly, using the same height setting.7. Lower the swather table until it is at field operation height. Check exposed Shock Shaft length to see if it matches the recommended 5”. Re-adjust Gauge Wheel height as needed.Illustration B - Page 41Gauge Wheel AssemblyPivot BoltHeight EngagementHandle-Viewed in Secured PositionLock Pin Shock ShaftLift Handle Page 42 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 43 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideMounting ChecklistHeader adapter frame aligned and fitted to the feeder house of the combine.Feed auger adjusted. (Auger fingers do not contact the feeder housing.)Feeder housing lock pins/bolts in place and properly locked/tightened.Transport axle tube and hitch tube removed from the header.Gauge wheels installed as directed. (If equipped.)Hydraulic lines (quick couplers) fully connected.Gearbox aligned and connected to the bottom feeder house output shaft.Finger auger drive shaft aligned and connected.Electrical connections in place and tested.Restrainer chains latched in the longest position.Transport parts stored for future use.Header is level.Feeder House Drive straight as possible and correct length.Before proceeding, be sure you have been through the Mounting Checklist. This will ensure that the header is securely mounted.If the combine will not raise the header, see the Troubleshooting section of this manual.Be sure no one is standing near the machine while you are raising or lowering the header.WARNINGWARNINGIMPORTANTPre-Start ChecklistStart the Combine and lower the header to level ground, if necessary.Inspect the header for damaged or loose parts. Repair or replace any such parts immediately.Check oil level in hydraulic reservoir of the header. Add to specified level with the recommended oil, if required.Ensure that all protective shields are in place and secured.Inflate tires to 50 psi (345 kPa) for both transport, and for field operation.Inspect all hydraulic hoses and fittings. Ensure connections are secure and hoses are in good condition.LUBRICATE THE HEADER as outlined in the Service section of this manual.Make certain Draper Support Strap has been removed.Cold Weather Start-up – Temperatures below 10C/50FIt is a good practice, and in cold weather it is absolutely necessary, to allow the oil to warm up prior to any cutting. Turn the draper flow control to zero to prevent pressure spikesWith the combine at low idle, engage header drive. Do not increase to high idle until oil has reached operating temperature. Once the oil is warm, increase the draper flow control to desired speed. If oil flow passes over the relief, it may be necessary to adjust the relief pressure. Refer to the Hydraulic Section of this manual.ATTENTION Page 44 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 45 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideNormal Start1. Start the combine. Using the reel height control, raise the reel to full height (cylinders fully extended). Hold switch on momentarily at the full height position, then drop the reel to its lowest position (cylinders fully retracted). Complete this cycle at least twice to ensure it is working properly.2. ENGAGE THE PARKING BRAKE. Engage platform drive switch (see Combine Owner's Manual for instruction) with engine at idle RPM. The platform draper, knife and reel should begin to turn...If any oil leaks appear, shut the combine down immediately and make the necessary repairs before restarting. 3. Increase idle speed. When combine is at high idle check and set: • Reel speed. • Draper tracking. • Draper speed. • If adjustments are required see the appropriate section of this manual. 4. With header lowered to approximately 2 inches (5 cm) from the ground, STOP COMBINE, SHUT ENGINE DOWN and check:• Header leveling (end to end).• Header cutting angle.• Strut and spring saddle separation 3” to 5” recommended.• Gauge wheel height.• Reel mount bolts.• Knife head section bolts and bearing block bolt.• Knife head bearing bolt.• Knife drive support/crank bolts.• Connector bar bolts on knife back.• Knife drive mounting bolts.5. With the header raised, engage header drive with combine at idle. The header, knife, and drapers should operate.6. Activate the reel with combine controls. Steadily increase engine speed until full operating RPM has been reached.Practice operating and maneuvering the header and combine in an open area away from people and buildings.ATTENTIONWARNINGCutting SystemAll cutter bar components must be maintained in good condition to obtain acceptable field performance. Inspect the cutter bar daily for damaged and broken parts before starting work. Repair or replace parts as required.When working with or around the knife, the following procedures should be taken to prevent serious injury or death to yourself or others around you.Raise the header table, raise the reel, stop the engine, set the parking brake and remove the ignition key before dismounting the combine.Install feeder house lift cylinder locks and reel lift cylinder locks.Clear the area of bystanders, especially small children.Wear heavy canvas or leather gloves when working with the cutting system.WARNINGCAUTION Page 46 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 47 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideCutting System MaintenanceGuards“EasyCut” guards are manufactured from heat treated spring steel. They have beveled cutting edges at the top and bottom making the guards cut better and last longer.When replacing guards always mount the new guard with the SCH stamp to the top. Be sure the spacer bar is on top of the cutter bar. The crimp lock nut on the guard bolt should always be on the top.Alignment of the guards is critical. Before tightening the guard bolts, push the spacer bar as far back on the cutter bar as possible and pull the guard ahead as far as possible. Sight down the cutter bar to be sure the guards are aligned. Tighten guard bolts.Sickle SectionsInstall the sickle sections of the knife by alternating the cutting surfaces. Place one section with the cutting surface on top and the next with the cutting surface on the bottom. They must be sharp, and in good condition to obtain optimum cutting performance.Knife Removal1. Remove the two socket-head cap screws on the knife head block.2. Slide the knife out of the cutter bar.3. Reverse the procedure when installing the knife. Apply a small amount of thread lock solution to cap screws before installation. Torque bolts to the recommended specifications of 59 ft-lb (80 Nm).Replace a Section – Method 1:1. Remove the guard to expose the section.2. Unbolt the section and install a new one.3. Tighten the section bolts and nuts.4. Install the guard. Ensure the spacer bar is pushed to the rear, and the guard is as far forward as possible. A small pry-bar may be helpful for this task.Replace a Section – Method 2:1. Move the knife by hand until one section bolt is exposed.2. Remove the bolt.3. Turn the knife until the other bolt is exposed.4. Remove it, and install a new section.5. Replace and tighten the bolt.6. Turn knife back to install and tighten the other bolt.Remember when installing sections to alternate the serrations, one facing up and the next facing downIMPORTANTKnife Drive Cap Screws-Illustration A - Page 46-CapScrewsAlternating Knife Sections-Illustration B - Page 46-Replace Knife Section-Illustration A - Page 47- Page 48 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 49 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideKnife Drive/Knife HeadProper maintenance of the knife drive assembly is critical to the performance of your Grain Belt Header. See the Lubrication section of this manual for scheduled maintenance procedures.Check the tightness of the knife drive hold down bolts daily. Tighten to the specified torque.Check the knife head bearing daily. Ensure the bolt is secure. If the bolt is tight, check the condition of the bearing and nylon sleeve. Replace any defective parts immediately to prevent damage to the drive.Check the knife head locking bolt and the socket head cap screws daily. *The knife head cross bolt (as shown in Illustration 34: Knife Drive Torque Values) should be torqued to 53ft-lb (72Nm) if you are using a Crary cutting system, and 73ft-lb (99Nm) if you are using the SCH cutting system.Rotate the knife drive by hand after tightening the knife head bolt to be sure the bearing, and the knife are moving freely.Check the knife head bolts, which attach the knife head to the knife back, daily. The bolts should be tightened to 120 in lbs., (13.5 Nm), (9.96 ft lbs.).SCH Connector BarOn some models of Honey Bee headers a connector bar is used to connect two sections of knife. The knife back is the part of the knife to which the sickle sections are bolted. On units that use the SCH cutting system, the connector bar is installed on the underside of the knife back. The SCH connector bar has twelve threaded bolt holes in the bar. The knife back is punched with holes to accommodate the sickle sections and the holes are slightly tapered from the bottom.Knife sections must be installed on the top side of the knife back (the side with the SCH Logo). The bolts should be tightened to between 120 - 150 in-lbs, (13.5 - 17 Nm).Crary Connector BarThe knife sections must be installed on top of the knife back, then secured in place with the connector bar on top of the sections. Torque the nuts and bolts to between 120 – 150 in-lbs (13.5 – 17 Nm).Check the tightness of these bolts daily; and replace broken and worn sections as required.Knife Drive/Head Fastener Torque Specs-Illustration A - Page 48-Knife Head - Illustration B - Page 48-SCH Knife Cross Section View-Illustration A - Page 49-SCH Knife Connector-Illustration B - Page 49-Crary Knife Connector-Illustration C - Page 49- Page 50 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 51 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideOverlap KitThe overlap kit is used on headers equipped with a double knife drive. The knife sickle sections that overlap use countersunk fasteners to provide a smooth surface over which the other end of the knife slides.The guards used in this overlap area are open on the top side, and are specially designed to accommodate the extra thickness in this area of the knife. The overlap strap, bolted to the left-hand knife, will offset the countersunk sections to allow the knives to overlap.If the knife is noisy or overheats, check this area to ensure the overlap guards have been properly installed. The hold down rollers have been added to maintain close cutting tolerances, and to prevent the overlap strap from wandering.The overlap sections connected to the overlap strap, and the right hand knife back should be tight when the counter sunk bolts are tight.If these sections are loose, it is possible that the countersunk bolts are not seating properly. The backup bar may need to have a slight countersink drilled around the holes to permit the bolts to seat fully.Make sure that fresh threadlock is applied to all nut and bolts that are installed. It is applied at the factory when assembled.Repair Broken Knife BackIf the knife breaks during use, repairs can usually be made with a connector bar. Most often the knife back will break across a sickle section bolt hole. To use the connector bar properly, the damaged section needs to be cut out and/or a section of knife removed.If the knife breaks close to the knife head, remove that section of knife, reconnect the knife head, and then add the new section to the far end of the knife where there is less mechanical stress. The join in the two knives must be located midway under a sickle section, not in the gap between two sickle sections.When you encounter this type of break, inspect the knife for dull/damaged guards, and sections, and gummy build-ups which might cause binding. One or more of these problems may have been the cause of the failure.IMPORTANTKnife Overlap Kit for Double Knife Drive-Illustration A - Page 50- Page 52 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 53 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideMaintenance & LubricationLubricationUse good quality, general purpose greaseIMPORTANTItem Lubricant Quantity Frequency Location/CommentsKnife Drive Grease 2 shot 50 hours Bottom of crank shaftKnife Drive bearingGrease 2 shot 10 hours Side of knife drive knuckleReel bearings Grease 1 shot 10 hours Ends of reel(s)Gauge Wheels Grease 1 shot 10 hours Caster sleeveGuard Grease 1 shot 50 hours (1 location per cone)Driveshafts Grease 1 shot 50 hours Telescoping membersKnife Water/Diesel Soak As needed If knife is gummingDrive Chain Chain lube Soak As requiredHub and spindle Grease Re-pack Annually Replace seals as neededGear Box-Speed Increaser75W90 Full SyntheticCheck daily that no leaks occurHydraulic tank Co-Op Trans-Hydraulic/Esso Hydraul 56Replace fluid Every 3 years or 1000 hoursOptimum Operateing range -30C to +80C (-22F to +176F)Lubrication Service Locations - (30' Model, with UII reel shown.)FiltersThe suction line strainer (100 MESH) does not require replacement. If the oil becomes contaminated, the strainer should be removed, washed and dried before re-installation.Change the return line hydraulic filter after the first 50 hours of operation and seasonally thereafter. Compatible replacement filter is the Donaldson Duramax P164375.Header Lubrication Locations - Illustration A - Page 53-Strainer and Filter-Illustration B - Page 53-GaugeWheelSleeveDrive Shaft GuardsDrive ChainKnife Drive & Drive BearingReel Bearings Page 54 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 55 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideMaintenanceItem Look ForDrive Lines: - wear in each yoke and cross kit- lubrication in slide tubes and shield bearing.- worn friction disks, pressure plates, and- pressure setting of slip clutchReel: - missing, damaged, or broken fingers,- worn bearing joints.- bent, broken, loose, or missing parts- wear in reel drive couplers and reel joints (split reel)- lubricationCrop Dividers & Crop Deflectors: - damage, abrasive wear on the shoe of the crop divider,- stress cracksChain case: - sprocket wear,- chain stretch or damage.Hydraulic System: - leaks at pump, hoses, steel lines, and cylinders.- damaged pressure gauges.- squealing relief valve.Transport and hitch system: - all components are secured- cuts and abrasions on tiresCutting system: - worn, loose skid plates or poly skid under the cutter bar- worn, loose knife head and knife drive bearings.Service, repair, or replace all components as required.IMPORTANTPeriodic ChecksCheck all cutting parts carefully for damage and wear. Worn knives and guards can cause higher cutting pressures and increase incidences of knife stalling. Sickle sections are considered worn if the cutting edges are chipped, broken or dull. The cutting edge of the guard gets rounded and wider as the guards wear. When the gap is nearing the thickness of two sections, it is time to replace the guards. • Check knife back and spacer bars. • Check connector bar joints, which should always be under a sickle section. • Oil knife and guards for storage.Auger Drum Maintenance:High wear parts, such as the finger guides, should be checked carefully. Remove the inspection covers on the drum and examine the inside. Check the finger bearings. None should be binding. Examine the rivet or roll pin in the finger bearing. It must be tight. If the roll pin is working its way out, install a wire in the center of the roll pin. Inspect the drive lines, and lubricate as shown in the Center-feed Auger section of this manual.Drapers – Periodic Maintenance:These eleven steps can significantly reduce repair costs to the drapers: 1. Remove draper connector bar. 2. Remove draper. Clean draper of debris, both sides. 3. Clean debris from rollers. 4. Clean debris from deck channels and runners. 5. Check and bend down corners of deck runners so draper does not get caught. 6. Clean adjusters; lubricate guide tubes and adjuster tubes. Adjusters should move freely inside the guide tube. 7. Check idler roller bearings, they should spin freely. 8. Check drive roller bearings. 9. Check bearing stubs. 10. If storing header outside with draper installed on decks, position the connector bar on the underside to allow water to drain from decks. Water build up and freezing action may stretch the draper material. 11. Perform these steps on the center deck also. Page 56 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 57 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide1. Remove any tension from the suspension springs. If you are required to jack up the sub frame, be sure to use blocks to support the weight.2. Loosen the leveling bolt on the lift link and spring saddle that has the broken bolt.3. Line up the holes in the spring and spring saddle.4. Drive out the broken bolt with a punch.5. Install a new bolt from the bottom and secure with a nut.Replacing Center Bolt in Suspension Springs. HydraulicsThis section outlines the Hydraulic system, which drives the Grain Belt Header. The components, as well as the schematics of the various systems, are shown in the “Hydraulic Schematics” section of this manual.All of the Grain Belt Headers have a self-contained hydraulic system. The feeder house drive shaft is connected to a gearbox by a drive line. The output shaft of the gearbox drives the hydraulic pumps (CanAm units have one pump). Oil flows to the knife drive from the large displacement pump, and, then to the draper control circuit from the smaller displacement pump (CanAm units – draper circuit feeds from knife circuit). The draper control circuit is split between the lateral drapers and the center draper. The oil then returns to the reservoir tank. Adapters with a header-driven reel have the drapers and the reel plumbed in parallel with separate flow-controls. There are two relief valves in the system, one in the knife drive circuit and the second in the flow control of the draper circuit (a third for header-driven reels in the reel circuit).Operating PressureThe Knife Circuit pressure guage, connected to the relief valve, is mounted to the side of the hydraulic reservoir. It indicates the hydraulic pressure available to the Knife circuit. The Draper circuit pressure guage, connected to the Draper Flow Control, is also mounted to the side of the hydraulic reservoir. It indicates the hydraulic pressure available to the Draper circuit.Normal PressuresOperate the header with the combine at high idle, and the ambient oil temperature about 70°F (20°C). The Knife circuit pressure gauge should now be in the 200psi (14 bar) to 1000 psi (69 bar) range, and the Draper circuit pressure guage should be between 1000 psi (69 bar) and 2300 psi (159 bar).New units tend to operate on the higher side of this range, and double drive knife systems will require approximately 300 psi to 500 psi (21 - 35bar) more pressure for normal operation. Oil pressure will increase during normal cutting operations and will vary depending on crop conditions, the condition of the cutting system, draper speed and ground speed.NOTECenter Bolt Replacement-Illustration A - Page 56- Page 58 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 59 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideCold Weather Operation – Temperatures below +10C/+50FIt is always a good practice to allow the oil to warm up prior to cutting, and in cold weather it is absolutely necessary. While warming the oil, turn the draper flow-control to zero to prevent pressure spikes. 1. Engage header drive with combine at low idle to warm the oil. 2. Do not operate the header drive at a high idle until oil has reached operating temperature. 3. Once the oil is warm, adjust the draper flow-control to the desired speed. If the flow- control passes too much oil over the relief, it may be necessary to adjust the flow- control relief pressure higher. Consult your dealer or a factory representative.It is NOT RECOMMENDED to adjust the relief pressure higher than the factory setting without first consulting your dealer or a factory representative. The relief valve is factory set at 3000 psi (207 bar).High Pressure - Diagnostic ChecksIf the pressure required to drive the knife is high, check the cutting system for 1. Material gumming or binding on the knife. Clean as required. 2. Broken and dull sickle sections. Replace as required. 3. Bent, broken and dull guards. Replace as required.If the cutting system seems to be OK, check the following areas: 1. Knife head bearing. Unbolt knife head block and pull knife back at least 12" (300mm). Refer to the Cutting section for procedures if required. 2. Turn knife head block and bearing by hand, if bearing is rough or noisy, replace bearing. 3. Leave the knife pulled out. Insert a bar into the knife drive fly wheel and turn flywheel. Feel for roughness or binding in bearings or gears. Remove bar. 4. Start the combine and engage drive. Check knife drive pressure. Normally, it takes 100 psi to 150 psi to operate the drive motor in this manner. If pressure is now significantly lower, the problem will be found in the knife. If pressure is still high, the problem is in the knife drive motor, draper motor circuit or the hydraulic circuit.ATTENTIONATTENTIONOther Problem SourcesIf the output rpm of the drive shaft from the combine is too high, or the pump capacity is not matched to the combine, the pressure may be high. High pressures may indicate a problem in the draper circuit. See “Draper Operating Pressure” in this section. Diagnostic Checks 1. If the pressure at the main pressure gauge and draper gauge is low, or is fluctuating, shut combine down, and check the oil level in the hydraulic tank. Oil should be visible at the top of the sight glass. 2. If oil pressure drops when making a right hand turn or on a side hill, shut combine down, and check oil level. 3. If the knife stalls while cutting, check for: • low oil level, • leaking relief valve, • worn pump.If there is a sudden loss of hydraulic pressure, check for major leaks in the system. If no leaks are found, inspect the splined output shaft of the pump. If the shaft is sheared or stripped, install a coupler kit.If none of the above items are the cause of low oil pressure, it will be necessary to install a flow meter to determine the cause. Contact your dealer for assistance.NOTE Page 60 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 61 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideChain Case Assembly Pumps by CombineAdapter Knife Drive PumpPump Part #Mid Sec MeasurementDraper Drive PumpPump Part #Mid Sec MeasurementNH (CR/CX & TR/TX) AFX163D7001031.8 cc1.94 ci27395 1-1/4” 8301365717cc1.04 ci28030 11/16”JD & CIH 8300798836.1 cc2.20 ci27951 1-7/16” 83017852 19 cc 1.16 ci28221 3/4”AGCO & GLNR163D700829 cc1.77 ci27394 1-1/8” 83013657 17cc 1.04 ci28030 11/16”CAT 163D7001122.5 cc1.37 ci27393 7/8” 80004978 12.6 cc 0.77 ci28220 1/2”CANAM 163D7001031.8 cc1.94 ci27395 1-1/4” Check or Adjust Knife Relief PressureEngage parking brake on combine, shut engine down, and wait for all moving parts to stop before leaving cab. 1. Jam a wood block tightly in the knife, between a guard and a cutting section. 2. Restart the combine, engage the feeder housing and check the pressure on the gauge. The relief pressure should be 3000 psi (may be closer to 2800 psi on single pump units). If adjustments are required, proceed as follows:Engage parking brake on combine, shut engine down, and wait for all moving parts to stop before leaving cab.CAUTIONCAUTION3. Locate the relief valve on the side of the Knife Drive Pump. Loosen lock nut and turn the relief screw counter clockwise to increase pressure, clockwise to decrease. Adjust the relief screw 1/4 turn at a time in the appropriate direction.4. With the knife still jammed, restart the combine, engage the feeder house drive and check the pressure on the gauge.Be sure all bystanders are away from the machine prior to engaging the header.Repeat the above steps until the desired pressure reading is attained.IMPORTANTWARNINGThe relief pressure should not exceed 3000 psi (2800 psi in single pump units). Exceeding this pressure could cause damage to the pump and the hydraulic system.Relief Valve Adjustment-Illustration A - Page 61- Page 62 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 63 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideDraper Operating PressureThe pressure indicated on the draper flow-control gauge is the amount of force required to pump oil through the draper circuit. When the flow-control dial is set to zero, the oil is diverted through the “T” (CanAm-“EF”) port of the flow-control which returns it directly to the tank. When the flow-control dial is set to full, all the oil goes through the “R” (CanAm-CF) port, through the draper motors and then returns to the tank. Adjust this lever to achieve the desired draper speed.The flow-control is equipped with a relief valve, which is factory preset at 3000 psi(CanAm 2200 psi). If the operating pressure is consistently at or near this range, oil will bypass over the relief to the “T” port. When oil is bypassed over the relief, heat is generated. If this condition is excessive, the oil may over-heat. Damage to the pump and motors may result. This setting is non adjustable, and tamper proof. CanAm Note: When oil flows over the relief valve, an audible squeal may be heard from the flow-control. To adjust for these: 1. Remove the cap over the relief adjustment screw. Loosen the lock nut. Check draper operation after adjusting relief ¼ turn. 2. Turn the internal screw clockwise to increase the pressure, counter-clockwise to reduce it. DO NOT adjust relief by more than ¼ turn before testing the results.If the draper pressure is high, check: 1. That the draper tension is not too tight. 2. That material is not wrapping around rollers. Clean rollers as required. 3. Bearings in drive and idler rollers. Replace as required. 4. Oil pressure with tension on draper released (motors running free). Continued high pressure will indicate a faulty draper motor. Replace as required.If a faulty draper motor is suspected: 1. Let the system cool down. 2. Start up and run draper at full speed. Record the reading on the pressure gauge. 3. Look for motors that seem to be running more slowly. 4. Check the temperature of each motor to see if one is hotter than the others. 5. SHUT COMBINE DOWN. 6. Grab the drive roller of a deck with both hands and rotate the roller back and forth. If the motor is difficult to turn, disconnect these hoses and install a fitting to bypass the suspect motor. 7. Restart the combine and run the draper. Record the difference in draper pressure, and observe whether the draper speed of the other decks returns to normal. 8. If the differences are significant, replace the motor.Draper Flow Control - HB-Illustration A - Page 62-Draper Flow Control - CanAm-Illustration B - Page 62-CapLockNutSpeedControl Page 64 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 65 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideBleeding Air Out Of Reel Lift Circuit:If the reel does not go up or down evenly, it may be necessary to bleed the slave cylinder. Complete this procedure only when header drive is disengaged and header is on the ground. Lower the reel to the bottom of the cylinder stroke. The reel cylinders have a center to center collapsed length of 24". Fully extended, cylinder length is 40”.There are two methods of bleeding the system, they can be found on the following page.A: Static Method. 1. Cycle the reel up to the top of the stroke. 2. Cycle reel down but stop reel when about 2" of cylinder rod is still exposed and before cylinders reach the bottom of their strokes. 3. Shut combine down. It is best to wait for 10 to 15 minutes so air bubbles in the oil can dissipate.4. Using a screw driver or a wrench (depending on the style of cylinder), loosen the bleed port hex cap on the slave cylinder (far right hand cylinder). Air and oil will escape, and the reel will drop. 5. Tighten bleed screw (cap) and cycle reel. Repeat this procedure again if necessary.B: Alternate method1. Lower the reel to the bottom of its stroke.2. Shut combine down.3. Using a screw driver or a wrench (depending on the style of cylinder), loosen the bleed port hex cap on the slave cylinder (far right hand cylinder).4. Start combine and lift reel until cylinders are fully extended and the air has escaped from slave cylinder.5. Lower the reel, shut combine down and tighten cylinder head on slave cylinder.6. Cycle the reel and repeat procedure if necessary.Because of expansion in hydraulic lines, it is normal for the right hand slave cylinder to lag slightly when lifting reel.NOTEReel DriveDepending on the model of table, the reel is driven by either one or two hydraulic motors with a direct drive coupler to the reel.Check coupler bolts and motor mount bolts regularly for tightness. Check alignment of motor to reel tube, and shim the mounting bolts if needed.Reel motors are capable of bi-directional operation. As installed on the header they run in one direction only andReelATTENTIONare supplied with unidirectional hydraulic oil flow. For this reason, it is important to mark the lines and their corresponding motor ports whenever you are removing hydraulic lines.Reel Speed AdjustmentThere are two diameters of reel used on the header. The 42” UII Reel should rotate from 12% to 15% faster than the ground speed. The 44” HCC Reel should rotate from 10% to 12% faster than the ground speed. “Down” crops will require a somewhat higher speed than standing crops. Reel speed is determined by a control in the combine. Adjust the reel speed so that the reel has the appearance of “pulling” the combine through the field. • If reel speed is set too slow, the crop will not be pushed against the cutter bar and swept onto the draper. This can result in a portion of the cut crop being pushed forward onto the ground. Slow reel speed may also cause a wrapping of the reel with cut crop, as it bunches along the front of the cutter bar. It is very important that the reel gently guides the crop onto the cutter bar, then sweeps it onto the draper. • If reel speed is too high, the crop may be stripped or shelled out by the impact of the reel. The crop may also be pushed down before it can be cut, leaving uncut grain in the field. Excessive reel speed may also cause cut crop to wrap onto the reel, as the crop does not get a chance to fall onto the draper. • In general, hay crops can be cut using higher reel speeds.Bleed Port Location-Illustration A - Page 64-Bleed PortShimming the Motor-Illustration A - Page 65-Shim here if needed. Page 66 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 67 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideReel PositionHydraulic Fore & AftAll header reels are equipped with hydraulic fore and aft, controlled from the combine. This feature allows the operator to move the reel assembly forward and backward.The combine must be equipped with the fore/aft control to make this option functional.Split-Reel Lift Hydraulic CircuitPressure from the combine feeds the barrel end of the left cylinder. As the barrel rises, oil on the bottom side of the piston is forced out of the rod end port, into the rod end port on the center cylinder. The cylinder piston rises and oil from barrel end port of center cylinder is forced out into the barrel end of right cylinder. As the right cylinder piston rises, oil is forced out of the rod end port into the reel return line, and back to the combine hydraulic reservoir. To lower the reel, a check valve assembly located on the combine opens to allow oil to free flow in reverse due to the weight of the reel.Solid Reel Lift Hydraulic CircuitPressure from the combine feeds the barrel end of the left-hand cylinder. As the cylinder barrel rises, oil below the piston is displaced. The volume of the rod on the left cylinder matches the volume of the barrel on the right cylinder. The displaced oil causes the right cylinder to raise. This cylinder has a vent to bleed air from the system.Reel Arm Leveling and Height AdjustmentReel Height AdjustmentHeaders are equipped with adjustable reel height stops, which limit how much the reel can be lowered, and how close the reel can come to the header. These stops are located behind the reel-lift cylinders. To adjust the height limits: 1. Start the combine, and with the header fully lowered, raise the reel to maximum height. 2. Engage the emergency brake, shut combine down, and allow all moving parts to come to a complete stop before exiting the cab. 3. Remove lock pin from left side reel height control arm, and place into the desired location (hole). Ensure that pin is fully engaged and locked in place with the safety clasp. Perform fine adjustment with Fine Adjustment nut. Take note of the exact location of the pin.Fore & Aft - Illustration A - Page 66-Fore & AftCylinderLeft Side-Illustration B - Page 66-Fore & AftBarrel EndReel HeightRodOil Flow Center-Illustration C - Page 66-RodReel HeightFore & AftRodOil FlowRight Side-Illustration D - Page 66-Fore & AftBarrel EndReel HeightOil FlowRodSolid Reel Left Side-Illustration A - Page 67-Fore & AftBarrel EndReel HeightRodOil FlowSolid Reel Right Side-Illustration B - Page 67-Fore & AftRodReel HeightBarrel EndOil FlowBleedScrewReel Height Stop-Illustration C - Page 67- Page 68 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 69 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideReel CenteringMeasure the clearance from the end shield on the reel to the crop divider on each end of the header. See the illustration below.If the reel is not centered on the header, proceed as follows: 1. Fully lower the table and reel, and engage parking brake. 2. Turn combine off and allow all moving parts to come to a complete stop before exiting the cab. 3. Loosen the carriage bolts that secure the reel arm braces on both ends of the reel. 4. Push the reel arms until reel is centered. 5. Tighten bolts when centered. (See Illustration 9-11: Reel Arm Brace).Placement of the Reel on the HeaderThe distance from the tip of the guard to the tip of the reel tines can be adjusted from 1” to 12” (300 mm) depending on the crop.• Normally the more “down” the crop, the further ahead the reel should be set.• Setting the reel too far ahead will not push the crop into the knife will be cut, nor will it efficiently deliver it onto the draper.• Set the reel tines the same distance from the guards on both ends.• Adjust the reel height stops so that the tine tips will miss the guards and sickle by at least 1” with the cutter bar fully raised, to avoid cutting tines, and breaking knife sections.• Normally the more “down” the crop; the closer the tines will need to be placed to the cutter bar, down to this 1” minimum.4. Repeat this procedure for right side of the header, ensuring that this pin is inserted at the same height as the left side. 5. If your header has a split (double) reel, the center reel height stop will also need to be adjusted. The holes for the center stop, however, do not correspond with the outside stops. For this reason, it must be adjusted visually, using the primary holes first, then the fine adjustment, if required, in order to obtain a level reel. For safety purposes, all adjustments to the center reel arm should be made from the rear of the header.6. Restart combine, and slowly lower the reel to it’s lowest position. Ensure the reel tines will not contact any part of the deck, draper, or cutter bar. When servicing the reel, it is necessary to have the reel locked into the servicing (highest) position, with the lock pins securely in place.When the reel is set for short crops, and the fore-aft control is retracted, the reel will contact the feather plates, and draper, causing increased wear.WARNINGCenter Reel Stop-Illustration A - Page 68-Reel Arm Brace - Illustration B - Page 69-Reel ArmBrace BoltsReel Centering - Illustration A - Page 69- Page 70 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 71 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide • Set the reel tines the same distance from the guards on both ends. • Adjust the reel height stops so that the tine tips will miss the guards and sickle by at least 1" with the cutter bar fully raised, to avoid cutting tines, and breaking knife sections. • Normally the more “down” the crop; the closer the tines will need to be placed to the cutter bar, down to this 1” minimum.Reel Position in Down Crops • The reel height in down crops should be low enough that the tines can lift the crop up and onto the cutter bar. • The tines should be adjusted so they pick up the crop and lift it onto the cutter bar with a minimum of the crop carrying around the reel. • The fore and aft position of the reel should be adjusted so the reel center tube is about 12 inches (300 mm) in front of the cutter bar so the crop is lifted before it gets to the cutter bar.Care must be taken to ensure that the reel tines do not come in contact with the cutter bar. Tine contact will cause damage to the tines, knife sections, and guards. At no time should the reel tines contact the ground. Contact with the ground or with rocks will cause damage to the reel.IMPORTANTReel Position in Standing CropsThe reel height on standing crops is usually correctly adjusted when the reel bats contact the crop about midway between the cutoff point and the top.The reel should be adjusted fore and aft so the reel center tube is slightly ahead of the cutter bar. If the reel is too far forward, the crop will not be pushed against the cutter bar and a portion of the cut crop will fall to the ground. If the reel is too far back, the crop is pushed down too low when it is cut and some of the heads will be missed.Universal – UII Pick-Up Reel: Tine Pitch AdjustmentPlastic reel tines are attached to the leading side of the reel bats with 1/4" bolts and nuts. To adjust the pitch of the tines , proceed as follows: 1. Loosen the bolts (shown right) at both ends of the reel and insert a suitable tool into the tube. 2. Partially rotate the control ring assembly, noting the change in tine pitch on the tines nearest the cutting bar.• To increase the pitch of the tines, turn the ring in the direction of reel rotation.• To decrease the pitch of the tines, turn in the opposite direction to reel rotation. 3. Re-tighten bolts at BOTH ends of the reel.Adjust tine pitch initially so tines are perpendicular to the cutter bar. Too great a pitch may cause the cut crop to be scooped up and carried around the reel.For crops that are down or lodged, adjust reel so that center of reel is ahead of cutter bar, and adjust tines to be more aggressive, lifting the crop, yet dropping it onto the draper decks after cutting.If the crop starts to wrap around reel, this indicates the need to adjust the tines to a less aggressive setting.Tine pitch is critical to the operation of the header. Adjust the tines to suit your individual needs and make note of the best settings for each of the crop conditions you encounter.Illustration A - Page 70-.1”-5” Tine to Knife1”-12”Illustration A - Page 71 .Insert Bar HereLoosen BoltIllustration B - Page 71 .Direction of RotationFront Less Aggressive Tine Pitch Page 72 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 73 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideNOTETine pitch must be the same at both ends of the reel.If crop is building up in the center of a split reel, the fingers/tines may be heated and bent slightly to ensure the crop does not build up at the gap.Hart-Carter (HCC) ReelThe HCC reels supplied with the swather are 6-bat reels, with plastic tines.The tines are fastened around steel bat tubes using 7/32” metal screws. The bats pivot within plastic bearings that are located at the ends of each reel arm (spoke).To adjust the pitch of the tines, refer to the illustrations and instructions below.HCC Reel – Tine Pitch Adjustment1. Locate the tine pitch adjustment levers, and tine-pitch adjustment bolts, located at both ends of the reel.2. Loosen the adjustment bolts, and then move the adjustment levers accordingly to set the desired pitch. (*Hint: Start reel with a pitch of about 5° as shown.)3. Re tighten the adjustment bolt, securing the pitch setting.Ensure that the adjustment bolts & levers are set to the same relative position for each side. Too great a pitch causes reel to wind with cut crop because the tines do not release the crop after it is cut.Illustration A - Page 72 .Plastic BearingsIllustration B - Page 72 .5°Loosen Bolt to Adjust PitchMore Pitch Direction of RotationNOTEIMPORTANTLubrication – Reel Shaft BearingsLubricate every 10 hours of operation (or daily) with multi-purpose lithium base type grease. Lubricate the grease fitting at each end of the reel shaft, and also at the center on double reel models.Annually, remove and examine the polymer liners in the control plate tubes. Replace if worn.Initial lubrication of the plastic bat bearings (HCC Reels only) with a light film of oil will improve the break-in and service life of the bearings.Control Rings (U-II Reels only)The control ring assemblies each have three rollers mounted in adjusting slots. To compensate for wear to the control ring, the rollers may be adjusted outward in the slots so that all three rollers are lightly in contact with the control ring.All three rollers at each end of the reel must be moved the same amount relative to each other, so that all three roller bolts are in the same position in the slot. Do not move only one roller.Check Points Before Operation:Always engage reel lift cylinder locks and table lift cylinder locks before working under or around raised reel. Do not rely on the power unit hydraulic system for support. A rupture or a leak in any part of the system will cause the table and reel to drop if the proper stops are not in place.• All bolts are tight.• Reel turns, by hand, without binding. (With some resistance from hydraulics.)• Tines uniformly clear the knife.• Reel arms are aligned. (No bow in the bat shaft or pivot bracket bat assemblies.)• Auxiliary fingers have adequate clearance with side shields.• Tine pitch has been set for the current application, and is uniform across swather.• Hydraulic cylinders are functioning smoothly.• Minimum reel height has been set correctly on the reel height control arms.• Fore & aft hydraulic cylinders extend and retract fully.• Vertical distance from the knife to the reel center is set for the current application.• Reel is horizontally centered in the swather opening.NOTENOTEIllustration A - Page 73 .Rollers (3)Grease FittingPolymer Bushing Behind WasherWARNING Page 74 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 75 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide6 – Draper and DecksDepending on the options purchased, there are two lateral drapers on the table which move the crop to the opening. All drapers must be set, and maintained properly to perform well. Quick release adjusters with spring tensioning allow easy access for cleaning, and maintain proper draper tension. Unpack the draper. Check the size to ensure it is correct for the size of the deck.Lower the swather to the ground or onto stable blocks, whichever provides the most comfortable working height.Raise the reel to its maximum height and place the locks on the reel lift cylinders to prevent the reel from falling.Lining Up the Idler RollerPrior to installing the draper, ensure that the idler roller (the draper roller without the motor) is properly aligned. This is done by setting the end of the offset plate flush with the c-channel of the deck. Adjust the eye bolt until the end of the idler plate contacts the stop on the offset plate if not so already.Once extended, you should make sure that everything is parallel. The easiest way to do this, is to measure the distance between the roller and the closest cross brace on the draper deck. Make sure measurement “A” is the same distance as measurement “B”. If it still does not line up, you may adjust the eye bolt again.ATTENTIONIllustration A - Page 74 .Offset PlateStopIdler PlateIllustration B - Page 74 .Eye BoltABDraper Installation1. Make sure that the quick release lever is in the open position prior to installing the draper on the deck. The location of the lever is shown on “Deck Tensioning - Illustration B - Page .” on page .2. Place draper bundle on the top of deck runners, and unroll with the slats facing up. Be sure to align the v-guide with the notched side of the roller toward the rear end of the swather.3. Wrap draper around one of the rollers and feed draper into the bottom runner of the deck. The bottom runners will support the draper, and prevent it from hanging down.4. Pull draper through bottom runner, and wrap around the other roller. Pull the ends of the draper together. Install a connector bar to close the joint. Take note of the position of the rounded corners on the connector bar.5. The heads of the screws for the connector bar should be installed from the centre opening side. This helps prevent the crop being caught on the screws. Complete the installation by adjusting tension and tracking as described on the following pages.6. Once the draper is installed on the draper deck, close the quick release lever (shown on following page) to apply tension to the draper.Illustration A - Page 75 .Slats on TopUnroll Draper on Top of DeckIllustration B - Page 75 .V-Guide at RearTop RunnerBottom RunnerPull Draper around RollerIllustration C - Page 75 .Rounded Corners Page 76 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference Guide Page 77 Rev. 01 - 94626Honey Bee Manufacturing Ltd.2013 Grain/Rice Belt HeaderOperator’s Manual and Reference GuideTensioningProper tension must be maintained on the draper to prevent slipping on the drive rollers. The draper tension is changed by adjusting the drive roller of each deck.Spring Tension IndicatorThe spring tensioners are equipped with a spring length indicator to show the proper amount of tension that should be applied when the decks are tensioned, prior to field operation.For proper tension, the tip of the indicator should be even with the end of the spring. This allows for good draper tension, while still having spring compression left over for crop loads on the draper.To check if tensioning is required:• Engage the power unit drive with the engine at low idle.• Observe from the cab how the drapers are tracking.If adjustment is required, lower the swather to the ground, raise the reel and lock in place. Shut down the swather, and turn off the engine before exiting the cab.If tensioning is still required:• Adjust the tension by turning the adjuster bolt (Quick Release doesn't need to be released when adjusting).• Turn the adjuster bolt clockwise (shorten the bolt) to decrease tension, or counter-clockwise (lengthen the bolt) to increase tension.When increasing tension, do not compress the spring past the indicator tip.Restart the windrower and repeat the running test. Re-adjust as necessary.NOTENOTECAUTIONIllustration A - Page 76 .Deck Tensioning - Illustration B - Page 76 .When adjusting the draper tension and tracking, check the clearance between the draper deck slats and the end strut.Draper tension should be just enough to prevent slipping. Do not overtighten as it may cause failure to the bearings, draper rollers and/ or draper belts.The draper may be damaged if it, or deck parts contact the end strut.A minimum of 2" (50 mm) clearance is recommended. If necessary, loosen the deck restrainer and slide deck over.TrackingThe draper must track properly on the rollers to avoid damage to the drapers. The draper decks allow for approximately ¼” clearance on each side.Idler Roller Tracking AdjustmentThis roller is fixed at the cutter bar, so is adjustable only at the back panel. If the draper is tracking toward the back panel, tighten the nut on the eye bolt (shorten the eye bolt). This will push the idler mount plate and idler roller at the back panel end out, creating more slack in the draper at the cutter bar.If the drape