Plants 999kW Poultry Brochure

N EWG O A L A CH I E V E DPLANT POWERED BY POULTRY MANURE FROM BROILERS AND EGG-LAYING HENSPOULTRY MANURESEWAGEDESULPHURISATION TOWERAEROBIC BIODIGESTER DRYER FERTILIZER 50% CIRCUIT OF DRYINGPROCESSWATER HEATING TANKSFERTILIZER SALEPUMPROOMELECTRICITYTO THE NATIONAL ELECTRIC POWER SUPPLYTO THE DISTRICT HEATING NETWORKHEATHEATHEATBIOGASBIOGASFERMENTATOR FERMENTATOR POST-FERMENTATION STORAGE TANKTORCH TREATMENT CHPAn innovative and efficient biogas plant Made in Italy, perfectly integrated into the production cycle, created by IES BIOGAS, able to enter into the national grid up to 999 kW per hour and meet the needs of 3,000 families, without waste, without odor, to the benefit of the environment and the community. An investment that has successfully completed the cycle of self-sufficiency of the farm Eredi Carioni. At the same are produced thermal energy for district heating and natural fertilizer quality. So the cycle is perpetuated over time, with a high level of efficiency.THE BIOGAS IS ONE OF THE ALTERNATIVE SOURCES MORE USED FOR THE PRODUCTION OF RENEWABLE ENERGY. The biogas is the product of the microbial degradation of organic substances in the absence of oxygen, a process commonly called anaerobic digestion. It is a mixture of gases, composed mainly of methane (CH4) and carbon dioxide (CO2).The poultry manure and slurry from neighboring stables are entered daily into the two fermenters. Here they remain for about 100 days and then go in the storage tank covered. The process and then type a “dual-stage” and occurs at a temperature of 38-42 degrees (mesophily conditions). The technology to “double-stage” allows you to have a fermentation process secure and resilient but especially ensures retention times appropriate. The coverage of storage in addition to ensuring a complete degradation and therefore an effective exploitation of biomass used, allows a greater reserve of biogas and allows for better desulfurization (removal of the H2S). Desulphurisation and of biological type for injection of very small amounts of oxygen. The internal structure and a net offer a good surface for the colonization of bacteria. The biogas produced is conveyed to the cogenerator that produces electricity and thermal energy. The first is transferred to the public network, the heat instead is reused in part for the fermentation process, in part because of the district heating of the stables and offices. At the end of the fermentation process is obtained the digestate, a liquid material, completely odourless, high value for cultivation, with improved features with respect to the starting material.The digestate undergoes a process of solid/liquid separation: the solid that has the consistency, the appearance and smell of a “humus”, is distributed in the fields with a wagon manure spreaders or sold to specific users as the gardens-florists.Biogas is an opportunity to produce energy locally and in a sustainable way, improve the impact of the herds, diversify the income of farms, giving the farmer with the possibility to gain a secure. Biogas can also be tool in order to ennoble the role of “resource” by-products of the asset farm difficult to reuse otherwise, which are converted into opportunities for further income and lever for a healthier environment.FOR THE BENEFIT OF WATER QUALITY, AIR AND SOIL.THEORY ON BIOGAS FROM POULTRY MANURE IS NOT ENOUGH, WE NEED FACTS. NEW BIOGAS PLANT MAINLY POWERED BY POULTRY SUBSTRATUM OPERATING SINCE JANUARY 2013 . ASK FOR A GUIDED VISIT OF THE PLANTWWW.IESBIOGAS.IT 1) FERMENTER 1 2) FERMENTER 2 3) POST FERMENTER 2 4) STORAGE TANK COVER 5) WATER STORAGE TANK 6) PRE-TANK MIXING 7) PUMP / TECHNICAL ROOM 8) LOADING SYSTEM MATERIAL SHOVELABLE 9) BIOFILTER10) STORAGE AREA11) DRYER12) BIODIGESTER AEROBIC13) CONCENTRATED SILO14) DESULPHURISATION TOWER 15) TREATMENT BIOGAS16) RE COGENERATED17) TORCH18) OIL STORAGE19) CONDENSATE WELL BIOGAS20) WEIGH21) WEIGH STATION22) ARCH OF DISINFECTION23) FIRE PROTECTION24) ELECTRICAL SUBSTATION25) MILL AREA192345678101112 1219131415161718202122232425IES BIOGAS srl - Via T. Donadon 4 - 33170 Pordenone / ITALY / - Tel: +39 0434 36 36 01 - info@iesbiogas.it - www.iesbiogas.itDATASHEET // 999 kWPLANT POWERED BY POULTRY MANURE FROM BROILERS AND EGG-LAYING HENS10INSTALLED ELECTRIC POWER: 999 kWA TWO-STAGE PROCESS MESOPHILICPre-tank: n.1 Ø 11,5 h=4,7mFermenters: n.2 Ø 28,0 h=6,0mPost-fermenter: n.1 Ø 28,0 h=6,0mStorage tank covered: n.1 Ø 28,0 h=6,0mBiomass Load: n.1 hopper 60 mcBiodigester aerobic n.2 modul 20 x120m PIANO DI ALIMENTAZIONE GIORNALIEROTurkey litter:: 17,8 ton Poultry litter: 21,9 tonPoultry from laying hens: 9,6 ton Straw: 2,7 tonCattle slurry: 12.3 tonProcess water: 65.0 tonENERGY YIELDAnnual production of electricity: 8.400.000 kWAnnual production of biogas: 4.200.000 mcAverage concentration of methane (CH4) in biogas: 52-54 %GROUP OF CO-GENERATIONManufacturer: AB Energy Model: Ecomax 10 BioMOTOREManufacturer: GE JenbacherModel: J 320 GS–C25