Poulan Pro - Model 2-10-10 - Riding Tractors Mowers- Manual

OPERATOR'S MANUALMODEL:PB145G38LAWN TRACTORALWAYS WEAR EYE PROTECTION DURING OPERATIONVisit our website: www.poulanpro.com WARNING:Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.IMPORTANT MANUAL DO NOT THROW AWAY586 01 14-26 10.01.13 BDPrinted in the U.S.A.Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.2SAFETY RULESSafe Operation Practices for Ride-On MowersDANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.• Operate machine only in daylight or good artificial light.• Do not operate the machine while under the influence of alcohol or drugs.• Watch for traffic when operating near or crossing road ways.• Use extra care when loading or unloading the machine into a trailer or truck.• Always wear eye protection when operating machine.• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury.• Follow the manufacturer's recommendation for wheel weights or counterweights.• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.II. SLOPE OPERATIONSlopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.• Mow up and down slopes, not across.• Watch for holes, ruts, bumps, rocks, or other hidden ob-jects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.• Choose a low ground speed so that you will not have to stop or shift while on the slope.• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.• Use extra care while operating machine with grass catch-ers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.• Do not try to stabilize the machine by putting your foot on the ground.• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.I. GENERAL OPERATION • Read, understand, and follow all instructions on the ma-chine and in the manual before starting.• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.• Never carry passengers.• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.• Do not operate machine without the entire grass catcher, dis-charge chute, or other safety devices in place and working.• Slow down before turning.WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con- nect spark plug wire and place wire where it can not contact spark plug.WARNINGEngine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.WARNINGBattery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.WARNING: Do not coast down a hill in neut-ral, you may lose control of the tractor.WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.3SAFETY RULESSafe Operation Practices for Ride-On Mowers• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.• Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.• Be alert and turn machine off if a child enters the area.• Before and while backing, look behind and down for small children.• Mow up and down slopes (15° Max), not across.• Choose a low ground speed so that you will not have to stop or shift while on the slope.• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.• When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.III. CHILDRENWARNING. CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma-chine and the mowing activity. Never assume that children will remain where you last saw them.• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.• Be alert and turn machine off if a child enters the area.• Before and while backing, look behind and down for small children. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.• Never allow children to operate the machine.• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.IV. TOWING• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.• Never allow children or others in or on towed equipment.• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.• Travel slowly and allow extra distance to stop. V. SERVICESAFE HANDLING OF GASOLINETo avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.• Never fuel the machine indoors.• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.• If fuel is spilled on clothing, change clothing immediately.• Never overfill fuel tank. Replace gas cap and tighten securely.GENERAL SERVICE• Never operate machine in a closed area.• Keep all nuts and bolts tight to ensure the equipment is in safe working condition.• Never tamper with safety devices. Check their proper operation regularly.• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.• Never make any adjustments or repairs with the engine run ning.• Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary.• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.• Check brake operation frequently. Adjust and service as required.• Maintain or replace safety and instruction labels, as nec-essary.4TABLE OF CONTENTSSAFETY RULES ......................................................... 2-3PRODUCT SPECIFICATIONS ....................................... 4CUSTOMER RESPONSIBILITIES ................................. 4ASSEMBLY ................................................................. 6-7OPERATION ............................................................. 8-13MAINTENANCE SCHEDULE ...................................... 14MAINTENANCE ..................................................... 14-17SERVICE AND AD JUST MENTS ............................ 18-22STORAGE .................................................................... 23TROU BLE SHOOT ING ............................................ 24-25WARRANTY ................................................................. 28CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have com pe tent, well-trained tech ni- cians and the proper tools to ser vice or repair this tractor.Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.CUSTOMER RESPONSIBILITIES• Read and observe the safety rules.• Follow a regular schedule in maintaining, caring for and using your tractor.• Follow the instructions under “Maintenance” and “Stor- age” sec tions of this manual. • Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or, open toed footwear.• Always let someone know you are outside mowing.WARNING: This tractor is equipped with an internal com- bus tion engine and should not be used on or near any un- im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department.In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.PRODUCT SPECIFICATIONSGasoline Capacityand type:1.5 Gallons/5,67 LRegular UnleadedOil Type:(API: SG-SL)SAE 30 (above 32°F/0°C)SAE 5W30 (below 32°F/0°C)Oil Capacity: W/Filter: 56 Oz./1,65 LW/out Filter: 48 Oz./1,4 LSpark Plug: Champion RC12YC(Gap: .030"/0,76 mm)Charging System:3 Amps Battery 5 Amps HeadlightsBattery: Amp/Hr: 28Min. CCA: 230Case size: U1RBlade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm5Steering WheelKey(s)Slope SheetKeysSteeringWheelSteering BootSteeringExtensionShaftSteering WheelAdapter(1) Hex Bolt (1) Lock Washer (1) Large Flat WasherSteering Wheel Insert Seat(1) SeatOil Drain Extension(1) Knob (1) Washer UNASSEMBLED PARTS6ASSEMBLYYour new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.Fig. 2TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assembly easier. Stan dard wrench sizes are listed.(1) 5/16" wrench Utility knife(2) 7/16" wrenches Tire pressure gauge(2) 1/2" wrenches Pliers(1) 9/16" wrenchWhen right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).TO CHECK BATTERY (See Fig. 1)• Lift seat to raised position.NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).• For battery and battery cable installation see "RE-PLACING BATTERY" in the "Service and Adjustments" section in this manual.02602SEATLABELFig. 102819LOWERSTEERING SHAFTSTEERING BOOTEXTENSION SHAFTSTEERING WHEELINSERTADAPTERBOLTLARGE FLAT WASHERLOCK WASHERTO INSTALL STEERING WHEEL (See Fig. 2)ASSEMBLE EXTENSION SHAFT AND BOOT• Slide extension shaft onto lower steering shaft. • Place tabs of steering boot over tab slots in dash and push down to secure.INSTALL STEERING WHEEL• Position front wheels of the tractor so they are pointing straight forward.• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.• Assemble large flat washer, lock washer, hex bolt and tighten se cure ly.• Snap steering wheel insert into center of steer ing wheel.• Remove protective materials from trac tor hood and grill.IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.TO REMOVE TRACTOR FROM CARTONUNPACK CARTON• Remove all accessible loose parts and parts cartons from carton.• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.• Check for any additional loose parts or cartons and remove.BEFORE REMOVING TRACTOR FROM SKID7ASSEMBLYFig. 300835SEAT PANSHOULDER BOLTADJUSTMENT KNOBFLAT WASHERSEATINSTALL SEAT (See Fig. 3)Adjust seat before tightening adjustment knob.• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.• Pivot seat upward and remove from the cardboard pack-ing. Remove the cardboard packing and discard.• Place seat on seat pan and assemble shoul der bolt. Tighten shoulder bolt se cure ly.• Assemble adjustment knob and flat wash er loose ly. Do not tighten.• Lower seat into operating position and sit on seat.• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.• Get off seat without moving its ad just ed position.• Raise seat and tighten adjustment knob securely.CHECK TIRE PRESSUREThe tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires.?CHECKLISTBEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- FOR MANCE AND SAT IS FAC TION FROM THIS QUALITY PROD UCT.PLEASE REVIEW THE FOLLOWING CHECKLIST:? All assembly instructions have been completed.? No remaining loose parts in carton.? Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).? Seat is adjusted comfortably and tightened securely.? All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).? Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).? Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.? Check wiring. See that all con nec tions are still secure and wires are properly clamped.WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:? Engine oil is at proper level.? Fuel tank is filled with fresh, clean, regular unleaded gasoline.? Become familiar with all controls, their location and function. Operate them before you start the engine.? Be sure brake system is in safe operating condition.? Be sure Operator Presence System and Reverse Op-eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).CHECK DECK LEVELNESSFor best cutting results, mower housing should be prop-erly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.CHECK FOR PROPER POSITION OF ALL BELTSSee the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.CHECK BRAKE SYSTEMAfter you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.NOTE: You may now roll your tractor off the skid. Continue using the instructions that follow to remove the tractor from the skid. WARNING: Before start ing, read, un der stand and fol- low all in struc tions in the Op er a tion section of this man u al. Ensure tractor is in a well-ventilated area. Ensure the area in front of tractor is clear of other peo ple and objects.TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)• Raise attachment lift lever to its highest po si tion.• Release parking brake by depressing clutch/brake ped al.• Place gearshift lever in neutral po si tion.• Roll tractor forward off skid.• Remove banding holding the deflector shield up against tractor.Continue with the instructions that follow.8OPERATIONThese symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing.DANGER, KEEP HANDSAND FEET AWAY FREE WHEEL(Automatic Models only)OVER TEMPLIGHTKEEP AREA CLEAR SLOPE HAZARDS15 15 (SEE SAFETY RULES SECTION)BATTERY REVERSE FORWARDFAST SLOWENGINE ONENGINE OFFOIL PRESSUREFUELCHOKEMOWER HEIGHTPARKING BRAKELOCKEDPARKING BRAKEUNLOCKEDREVERSE NEUTRAL HIGH LOWATTACHMENTCLUTCH ENGAGEDPARKING BRAKEIGNITION SWITCHATTACHMENTCLUTCH DISENGAGEDPENGINE STARTMOWER LIFTFailure to follow instructionscould result in serious injury ordeath. The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death, serious injuryand/or property damage.DANGER indicates a hazard which, if not avoided,will result in death or serious injury.WARNING indicates a hazard which, if not avoided,could result in death or serious injury.CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.CAUTION when used without the alert symbol,indicates a situation that could result in damageto the tractor and/or engine.FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.REVERSEOPERATIONSYSTEM (ROS)LIGHTS ONBRAKE/CLUTCHPEDAL902829OPERATIONKNOW YOUR TRACTORREAD THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTORCompare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used for declutching and brak- ing the tractor and starting the engine.GEARSHIFT LEVER - Selects the speed and di rec tion of the tractor.IGNITION SWITCH - Used for starting and stopping the engine.Our tractors conform to the safety standards of the American National Standards Institute. Fig. 4PARKING BRAKECLUTCH/BRAKEPEDALTHROTTLE/CHOKECONTROLGEAR SHIFTLEVERATTACHMENT LIFT LEVERLIFT LEVER PLUNGERIGNITIONSWITCHATTACHMENT CLUTCH LEVERROS "ON" POSITIONHEIGHT ADJUSTMENT INDICATORLIGHT SWITCHLIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off.PARKING BRAKE - Locks clutch/brake pedal into the brake position.REVERSE OPERATION SYSTEM (ROS) “ON” POSI-TION - Allows operation of mower deck or other powered attachment while in reverse.THROTTLE/CHOKE CONTROL - Used for starting and con trol ling engine speed.10OPERATIONPARKING BRAKE "DISENGAGED" POSITIONFig. 5CLUTCH/BRAKE PEDAL "DRIVE" POSITIONATTACHMENT CLUTCH LEVER "ENGAGED" POSITIONIGNITION KEY"DIS EN GAGED"POSITIONPARKING BRAKE"EN GAGED"POSITIONGEAR SHIFT LEVERTHROT TLE/CHOKECONTROLLEVER"BRAKE"POSITIONTO USE THROTTLE CONTROL (See Fig. 5)Always operate engine at full throttle.• Operating engine at less than full throttle reduces the battery charging rate.• Full throttle of fers the best bagging and mower per for -mance.TO MOVE FORWARD AND BACKWARD (See Fig. 5)The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.• Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start move-ment.IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.HOW TO USE YOUR TRACTORTO SET PARKING BRAKE (See Fig. 5)Your tractor is equipped with an operator presence sens -ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.• Depress clutch/brake pedal into full “BRAKE” position and hold.• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)The position of the attachment lift lever determines the cutting height.• Grasp lift lever.• Press plunger with thumb and move lever to desired position.The cutting height range is approximately 1-1/2 to 4" (38,1 to 101,6 mm). The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi-tions, height of grass and types of grass being mowed.• The average lawn should be cut to approximately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better looking lawns, mow often and after moderate growth.• For best cutting performance, grass over 6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to desired height.STOPPING (See Fig. 5)MOWER BLADES -• To stop mower blades, place attachment clutch control in the “DIS EN GAGED” position ( ).GROUND DRIVE -• To stop ground drive, depress brake pedal into full “BRAKE” position.IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED.ENGINE - • Move throttle control to fast position.NOTE: Failure to move throttle control to fast position, before stop ping may cause engine to “backfire”.• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent un author ized use.• Never use the choke to stop the engine.IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD.NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.CAUTION: Always stop tractor com- plete ly, as described above, before leav- ing the operator's position; to empty grass catcher, etc.11TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope.• Choose the slowest speed before starting up or down hills.• Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle control lever to slower position.• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.• To restart movement, slowly release parking brake and clutch/brake pedal.• Make all turns slowly.OPERATIONFig. 7AT TACH MENT CLUTCH LEVER"DISENGAGED" PO SI TIONATTACHMENTLIFT LEVERHIGH PO SI TION"ENGAGED" POSITIONLOWPOSITIONDEFLECTOR SHIELDREVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. WARNING: Backing up with the attachment clutch en-gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.USING THE REVERSE OPERATION SYSTEM (See Fig.6)Only use if you are certain no children or other bystanders will enter the mowing area.• Depress clutch/brake pedal all the way down and hold.• With engine running, turn ignition key counterclockwise to ROS "ON" position.• Look down and behind before backing.• Move gear shift lever to reverse (R) po si tion and slowly release clutch/brake pedal to start movement.• When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.ROS "ON" POSITIONENGINE "ON" POSITION(NORMAL OPERATING)02828Fig. 6TOWING CARTS AND OTHER AT TACH MENTSTow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac-tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.TO OPERATE MOWER (See Fig. 7)Your tractor is equipped with an operator presence sens-ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.• Select desired height of cut. (See "TO ADJUST MOWER CUTTING HEIGHT".)• Start mower blades by engaging attachment clutch control.TO STOP MOWER BLADES (See Fig. 7)Disengage attachment clutch con trol.CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector chute in place.TO TRANSPORT• Raise attachment lift to highest position with at tach ment lift control. • When pushing or towing your tractor, ensure gearshift lever is in neutral (N) position.• Do not push or tow tractor at more than five (5) mph (8 km/h).NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, ensure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).12OPERATIONBEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has been shipped from the fac-tory already filled with sum mer weight oil.• Check engine oil with tractor on level ground.• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.• For cold weather operation you should change oil for easier starting. (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual.)• To change engine oil, see the Maintenance section in this manual.ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F (0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING.CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.TO START ENGINE (See Fig. 4)When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.• Place gear shift lever in neutral position.• Move attachment clutch to “DISENGAGED” position.• Move throttle control to choke position.NOTE: Before starting, read the warm and cold starting procedures below.• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.WARM WEATHER STARTING (50°F/10°C and above)• When engine starts, move the throttle control to the fast position.• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.COLD WEATHER STARTING (50°F/10°C and below)• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi-tion. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.• The attachments can also be used during the engine warm-up period.13OPERATIONMOWING TIPS• DO NOT use tire chains when the mower hous ing is attached to tractor.• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.• The left hand side of mower should be used for trim ming.• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8).Fig. 8• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.• Always operate engine at full throttle when mow-ing to ensure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.14MAINTENANCEdSPINDLE ZERK dFRONT WHEELBEARING ZERKcSAE 30 OR 10W30 MOTOR OILdGENERAL PURPOSE GREASEeREFER TO MAINTENANCE “ENGINE” SECTIONdSPINDLE ZERK dFRONT WHEEL BEARING ZERKeENGINEcGEARSHIFT PIVOTSLUBRICATION CHARTTRACT0R1 - Change more often when operating under a heavy load or in high ambient tempe ratures.2 - Service more often when operating in dirty or dusty conditions.ENGINE322223 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.1,1,2241,2BEFOREEACHUSEEVERY8HOURSEVERY25HOURSEVERY50HOURSEVERY100HOURSEVERYSEASONBEFORESTORAGEInspect Muffler/Spark ArresterClean Air FilterChange Engine Oil (models with oil filter)Replace Air Filter Paper CartridgeReplace Spark PlugCheck Engine Oil LevelClean Engine Cooling FinsClean Air ScreenReplace Oil Filter (If equipped)Replace Fuel FilterChange Engine Oil (models without oil filter)Lubrication ChartCheck Brake OperationCheck Battery LevelCheck Tire PressureClean Battery and TerminalsMAINTENANCE SCHEDULECheck for Loose FastenersCheck/Replace Mower BladesCheck Transaxle CoolingCheCheck Operator Presence & ROS Systemsck V-BeltsCheck Mower LevelnessGENERAL RECOMMENDATIONSThe warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.Some adjustments will need to be made periodically to properly maintain your tractor.At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and a clean air filter ensure proper air-fuel mixture and help your engine run better and last longer.BEFORE EACH USE• Check engine oil level.• Check brake operation.• Check tire pressure.• Check operator presence and ROS systems for proper operation.• Check for loose fasteners.IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.15MAINTENANCEFig. 9Fig. 10TRACTORAlways observe safety rules when per form ing any main te nance.BRAKE OPERATIONIf tractor requires more than five (5) feet (1,5 m) to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual.)TIRES• Maintain proper air pressure in all tires. (See the sides of tires for proper PSI.)• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 9)Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.• The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en gaged position.CHECK OPERATOR PRESENCE SYSTEM• When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.• The attachment clutch should never operate unless the operator is in the seat.CHECK REVERSE OPERATION (ROS) SYSTEM• When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.• When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.BLADE CAREFor best results mower blades must be kept sharp. Re place bent or damaged blades.BATTERYYour tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.TO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery and terminals can cause the battery to “leak” power.• Remove terminal guard.• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.• Rinse the battery with plain water and dry.• Clean terminals and battery cable ends with wire brush until bright.• Coat terminals with grease or petroleum jelly.• Reinstall battery. (See “REPLACING BATTERY" in the Service and Adjustments section of this manual.)BLADE REMOVAL (See Fig. 10)• Raise mower to highest position to allow access to blades.NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.• Remove blade bolt by turning counterclockwise.• Install new or resharpened blade with stamped "GRASS SIDE" facing the ground.IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.• Install and tighten blade bolt securely (45-55 Ft. Lbs./ 62-75 Nm).IMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED.ROS "ON" POSITIONENGINE "ON" POSITION(NORMAL OPERATING)CAUTION: Use only a replacement blade ap-proved by the manufacturer of your tractor. Using a blade not approved by the manu-facturer of your tractor is hazardous, could damage your tractor and void your warranty.BLADEBLADE BOLT (SPECIAL)CENTER HOLESTARMANDREL ASSEMBLY16MAINTENANCEV-BELTSCheck V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE MAINTENANCEKeep transaxle free from build-up of dirt and chaff which can restrict cooling.Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGESAE VISCOSITY GRADES-20 0 30 40 80 100 -30 -20 0 20 30 40 F C32 -10 10 60 5W-30SAE 30ENGINELUBRICATIONOnly use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. Fig. 11TO CHANGE ENGINE OIL (See Fig. 11 & 12) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.• Ensure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.• Slide oil drain extension under oil drain hole (drain hole may be flush with or protrude from engine block side wall).• Make sure back face of oil drain extension is flush with engine side wall.• Make sure bottom lip of oil drain extension is lined up with bottom of oil drain hole.• Position a container to catch oil directly under front end of oil drain extension.• Slide a 1/2” (12 point) socket mounted on an extension onto oil drain plug.• Loosen plug while holding the oil drain extension firmly in place.• Drain oil into container.• After oil has drained completely, reinstall oil drain plug. (Do not tighten more than 13 Ft. Lbs./17 Nm)• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.• Use gauge on oil fill cap/dipstick for checking level. Ensure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.Fig. 12OIL DRAIN HOLEOIL DRAIN EXTENSIONOIL DRAIN PLUGCAUTION: If engine has been operated for an extended period of time immedi-ately prior to draining oil, oil will be hot.17MAINTENANCEIN-LINE FUEL FILTER (See Fig. 14)The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired.• With engine cool, remove filter and plug fuel line sec- tions.• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.• Be sure there are no fuel line leaks and clamps are properly positioned.• Immediately wipe up any spilled gasoline.Fig. 14FUELFILTERCLAMPCLAMPAIR FILTER Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See engine manual.MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam-age.SPARK PLUGS Replace spark plugs at the beginning of each mowing sea-son or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD UCT SPECIFICATIONS" section of this manual. ENGINE COOLING SYSTEM (See Fig. 13)Debris may clog the engine's air cooling system. Remove blower housing and clean the area shown to prevent over-heating and engine damage.CLEAN OUT CHAFF AND DEBRIS02744AIR SCREENFig. 13CLEAN AIR SCREENThe air screen is over the air intake blower located on top of engine. The air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers.CLEANING• Clean engine, battery, seat, finish, etc. of all foreign matter.• Keep finished surfaces and wheels free of all gasoline, oil, etc.• Protect painted surfaces with automotive type wax.Except for the washout port (if equipped), we do not recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.18SERVICE AND ADJUSTMENTSWARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:• Depress clutch/brake pedal fully and set parking brake.• Place gearshift lever in neutral position.• Place attachment clutch in “DISENGAGED” position.• Turn ignition key to “STOP” and remove key.• Make sure the blades and all moving parts have completely stopped.• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.TO REMOVE MOWER (See Fig. 15)Mower will be easier to remove from the right side of tractor.• Place attachment clutch in “DIS EN GAGED” position.• Move attachment lift lever forward to low er mower to its lowest po si tion.• Roll belt off engine pulley.• Remove small retainer spring, and remove clutch spring off pulley bolt.• Remove large retainer spring, slide col lar off and push housing guide out of brack et.• Disconnect anti-swaybar from chas sis bracket by re-mov ing re tain er spring.• Disconnect suspension arms from rear deck brackets by removing retainer springs.• Disconnect front links from deck by re mov ing retainer springs.• Raise lift lever to raise suspension arms. Slide mower out from under tractor.IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.TO INSTALL MOWER (See Fig. 15)• Raise attachment lift lever to its high est position.• Slide mower under tractor with deflector shield to right side of tractor.• Lower lift lever to its lowest po si tion.• Connect front links to mower deck and secure with retainer springs..• Connect suspension arms to rear deck brackets and secure with retainer springs.• Connect anti-swaybar to chassis bracket and secure with retainer spring.• Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.• Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.• Make sure belt is inside the belt keeper at the idler and on both sides of the wire belt keeper as shown.• Install belt onto engine pulley.IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.02845SUSPENSION ARMSRETAINER SPRINGS(BOTH SIDES)RETAINER SPRINGANTI-SWAY BARHOUSING GUIDEFRONT LINKCOLLARENGINE PULLEYLARGERETAINERSPRING CLUTCH SPRINGBRACKETSQUARE HOLEDEFLECTOR SHIELDSMALL RETAINER SPRINGCLUTCH SPRINGFLAT WASHERBELT KEEPERWIRE BELT KEEPERFig. 1519SERVICE AND ADJUSTMENTSCheck adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.• Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link.• To lower front of mower loosen nut “E” on both front links an equal number of turns.• When distance “D” is 1/8" to 1/2" (3,1 to 12,7 mm) lower at front than rear, tighten nuts “F” against trunnion on both front links.• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.• When distance “D” is 1/8" to 1/2" (3,1 to 12,7 mm) lower at front than rear, tighten nut “F” against trunnion on both front links.• Recheck side-to-side adjustment.TO LEVEL MOWER HOUSINGAdjust the mower while tractor is parked on level ground or driveway. Ensure tires are properly inflated (See the sides of the tires for proper PSI). If tires are over or underinflated, you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 & 17)• Raise mower to its highest position.• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" (6,3 mm) of each other.• If adjustment is necessary, make adjustment on one side of mower only.• To raise one side of mower, tighten lift link ad just ment nut on that side.• To lower one side of mower, loosen lift link ad just ment nut on that side.NOTE: Each full turn of adjustment nut will change mower height about 1/8" (3,1 mm).• Recheck measurements after adjusting.01553SUS PEN SION ARMLIFT LINK ADJUSTMENT NUT01268“D” “D”MANDREL0126701156TRUNNIONBOTH FRONT LINKS MUST BE EQUAL IN LENGTHFRONT LINKSNUT “E”NUT “F”00598GROUND LINEBOTTOM EDGE OF MOWER TO GROUNDBOTTOM EDGE OF MOWER TO GROUNDAAFig. 16Fig. 17Fig. 18Fig. 19FRONT-TO-BACK ADJUSTMENT (See Figs. 18 & 19) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" (3,1 to 12,7 mm) lower than the rear when the mower is in its highest position.CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.20SERVICE AND ADJUSTMENTSFig. 21TO REPLACE MOTION DRIVE BELT (See Fig. 21)Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.BELT REMOVAL -• Remove mower (See “TO RE MOVE MOWER” in this section of manual).NOTE: Observe entire motion drive belt and position of all belt guides and keepers.• Remove belt from stationary idler and clutching idler.• Remove belt downward from around en gine pulley.• Pull belt slack toward rear of trac tor. Remove belt upwards from transaxle pulley by de flect ing belt keep- ers.• Remove belt from center span keeper and pull belt away from tractor.BELT INSTALLATION -• Carefully work new belt down be tween transaxle belt keepers and onto the input pulley.• Slide belt into the center span keeper.• Pull belt toward front of tractor and roll around the top groove of engine pulley.• Install belt through stationary idler and clutch ing idler.• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.• Install mower (See “TO IN STALL MOWER” in this sec- tion of manual).Fig. 20TRANSAXLE PULLEYSTA TION ARY IDLERCLUTCHING IDLERENGINE PULLEYCENTER SPANKEEPERTO CHECK BRAKE If tractor requires more than five (5) feet (1,5 m) to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced.You may also check brake by:1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en-gage parking brake.2. Place gear shift lever in neutral position.The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 20)The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL -• Place attachment clutch in “DISENGAGED” po si tion.• Move at tach ment lift lever forward to lower mower to its lowest position.• Roll belt off engine pulley.• Work belt off both mandrel pulleys and idler pulleys.• Pull belt away from mower. BELT INSTALLATION -• Work new belt around both mandrel pulleys and idler pulleys.• Install new belt into engine pulley groove.• Ensure belt is inside the belt keeper at the idler and on both sides of the wire belt keeper as shown.IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.02844IDLERPULLEYSMANDREL PULLEYMANDREL PULLEYBELT KEEPERENGINE PULLEYWIRE BELT KEEPER21Fig. 22SERVICE AND ADJUSTMENTSTO REMOVE WHEEL FOR REPAIRS (See Fig. 23)• Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).• Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.• Replace washers and snap retaining ring securely in axle groove.• Replace axle cover.NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.Fig. 23RE TAIN ING RINGWASH ERSSQUARE KEY (REAR WHEEL ONLY)AXLE COVERTO START ENGINE WITH A WEAK BATTERY (See Fig. 24) WARNING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance sec tion of this man u al).If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES -• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.TO REMOVE CABLES, REVERSE ORDER -• BLACK cable first from chassis and then from the fully charged battery.• RED cable last from both batteries.Fig. 24WEAK OR DEADBATTERYFULLY CHARGEDBATTERYADJUSTMENT BOLTNEUTRAL LOCK GATEGEARSHIFT LEVERTRANSAXLE GEAR SHIFT LEVER NEU TRAL ADJUSTMENT (See Fig. 22)The transaxle should be in neutral when the gear shift lever is in neutral (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:• Make sure transaxle is in neutral.NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.• Loosen adjustment bolt in front of the right rear wheel.• Position the gear shift lever in the neutral position.• Tighten adjustment bolt securely.NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.TO AD JUST STEER ING WHEEL ALIGN MENTIf steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer -ing wheel and reassemble per instructions in the Assembly section of this manual.FRONT WHEEL TOE-IN/CAMBERYour new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.2205000SERVICE AND ADJUSTMENTSTO REPLACE HEADLIGHT BULB• Raise hood.• Pull bulb holder out of the hole in the backside of the grill.• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.• Close hood.INTERLOCKS AND RELAYSLoose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.• Check wiring. Fig. 26TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26)• Raise hood.• Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.• To replace, reverse above procedure.TO REPLACE FUSEReplace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.REPLACING BATTERY (See Fig. 25)WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.• Lift seat pan to raised position.• Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.• Install new battery with terminals in same position as old battery.• First connect RED battery cable to positive (+) terminal with bolt and nut as shown. Tighten securely. Slide terminal cover over terminal.• Connect BLACK grounding cable to negative (-) ter -mi nal with remaining bolt and nut. Tighten se cure ly.• Lower seat pan.0260202603SEAT PANNUTPOSITIVE (RED) CABLENEGATIVE (BLACK) CABLEBOLTTERMINAL COVERFig. 25HOODHEADLIGHTWIRECONNECTORENGINETO AD JUST THROTTLE CON TROL CABLE The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec- es sary, see engine manual.TO AD JUST CHOKE CON TROL The choke control has been preset at the factory and ad just- ment should not be necessary. If adjustment is necessary, see engine manual.23STORAGEENGINEFUEL SYSTEMIMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.ENGINE OILDrain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual.)CYLINDER(S)• Remove spark plug(s).• Pour one ounce (29.5 mL) of oil through spark plug hole(s) into cylinder(s).• Turn ignition key to “START” position for a few seconds to distribute oil.• Replace with new spark plug(s).OTHER• Do not store gasoline from one season to another.• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.• If possible, store your tractor indoors and cover it to give protection from dust and dirt.• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.TRACTORRemove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.• Clean entire tractor. (See “CLEANING” in the Main te nance section of this manual.)• Inspect and replace belts, if necessary. (See belt re place ment instructions in the Service and Adjustments section of this manual.)• Lubricate as shown in the Maintenance section of this man ual.• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.• Touch up all rusted or chipped paint surfaces; sand lightly before painting.BATTERY• Fully charge the battery for storage.• After a period of time in storage, battery may require recharging.• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly. (See “TO CLEAN BATTERY AND TERMINALS” in the Maintenance sec tion of this manual.)• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.• If unit is equipped with battery indicator/charging plug, an optional charging unit may be purchased and connected to the unit to charge the battery during long term storage. Inspect and clean the battery terminals as needed prior to long term storage with charger connected.24TROUBLESHOOTING POINTSPROBLEM CAUSE CORRECTIONWill not start 1. Out of fuel. 1. Fill fuel tank.2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.3. Engine flooded. 3. Wait several minutes before attempting to start.4. Bad spark plug. 4. Replace spark plug.5. Dirty air filter. 5. Clean/replace air filter.6. Dirty fuel filter. 6. Replace fuel filter.7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.8. Loose or damaged wiring. 8. Check all wiring.9. Engine valves out of adjustment. 9. Contact an authorized service center/department.Hard to start 1. Dirty air filter. 1. Clean/replace air filter.2. Bad spark plug. 2. Replace spark plug.3. Weak or dead battery. 3. Recharge or replace battery.4. Dirty fuel filter. 4. Replace fuel filter.5. Stale or dirty fuel. 5. Empty fuel tank and refill tank with fresh, clean gasoline.6. Loose or damaged wiring. 6. Check all wiring.7. Engine valves out of adjustment. 7. Contact an authorized service center/department.Engine will not turn over1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.2. Attachment clutch is engaged. 2. Disengage attachment clutch.3. Weak or dead battery. 3. Recharge or replace battery.4. Blown fuse. 4. Replace fuse.5. Corroded battery terminals. 5. Clean battery terminals.6. Loose or damaged wiring. 6. Check all wiring.7. Faulty ignition switch. 7. Check/replace ignition switch.8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.Engine clicks but will not start1. Weak or dead battery. 1. Recharge or replace battery.2. Corroded battery terminals. 2. Clean battery terminals.3. Loose or damaged wiring. 3. Check all wiring.4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.2. Throttle in “CHOKE” position. 2. Adjust throttle control.3. Build-up of grass, leaves and trash under mower.3. Clean underside of mower housing.4. Dirty air filter. 4. Clean/replace air filter.5. Low oil level/dirty oil. 5. Check oil level/change oil.6. Faulty spark plug. 6. Clean and regap or change spark plug.7. Dirty fuel filter. 7. Replace fuel filter.8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.10. Spark plug wire loose. 10. Connect and tighten spark plug wire.11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.12. Dirty/clogged muffler. 12. Clean/replace muffler.13. Loose or damaged wiring. 13. Check all wiring.14. Engine valves out of adjustment. 14. Contact an authorized service center/department.Excessive vibration1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.2. Bent blade mandrel. 2. Replace blade mandrel.3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.25TROUBLESHOOTING POINTSPROBLEM CAUSE CORRECTIONEngine continues to run when operator leaves seat with attachment clutch engaged1. Faulty operator-safety presence control system.1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.CAUTION: DO NOT operate machine until problem is corrected.Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.2. Mower deck not level. 2. Level mower deck.3. Buildup of grass, leaves, or trash under mower. 3. Clean underside of mower housing.4. Bent blade mandrel. 4. Replace blade mandrel.5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.5. Clean around mandrels to open vent holes.Mower blades will not rotate1. Obstruction in clutch mechanism. 1. Remove obstruction.2. Worn/damaged mower drive belt. 2. Replace mower drive belt.3. Frozen idler pulley. 3. Replace idler pulley.4. Frozen blade mandrel. 4. Replace blade mandrel.Poor grass discharge1. Engine speed too slow. 1. Place throttle control in “FAST” position.2. Travel speed too fast. 2. Shift to slower speed.3. Wet grass. 3. Allow grass to dry before mowing.4. Mower deck not level. 4. Level mower deck.5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.7. Buildup of grass, leaves and trash under mower.7. Clean underside of mower housing.8. Mower drive belt worn. 8. Replace mower drive belt.9. Blades improperly installed. 9. Reinstall blades sharp edge down.10. Improper blades used. 10. Replace with blades listed in parts manual.11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.11. Clean around mandrels to open vent holes.Headlight(s) not working(if so equipped)1. Switch is “OFF”. 1. Turn switch “ON”.2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).3. Faulty light switch. 3. Check/replace light switch.4. Loose or damaged wiring. 4. Check wiring and connections.5. Blown fuse. 5. Replace fuse.Battery will not charge1. Bad battery cell(s). 1. Replace battery.2. Poor cable connections. 2. Check/clean all connections.3. Faulty regulator (if so equipped). 3. Replace regulator.4. Faulty alternator. 4. Replace alternator.Loss of drive 1. Debris on steering plate (if equipped). 1. See "CLEANING" in the Maintenance section.2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.3. Axle key missing. 3. Install axle key at rear wheel. See "TO REMOVE WHEEL" in the Service and Adjustments section.Engine "backfires” when turning engine “OFF”1. Engine throttle control not set between half and full speed (fast) position before stopping engine.1. Move throttle control between half and full speed (fast) position before stopping engine.Engine dies when tractor is shifted into reverse1. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged.1. Turn ignition key to ROS "ON" position. See Operation section.26SERVICE NOTES2715 DEGREES MAX.FOLD ALONG DOTTED LINETHIS IS A 15 DEGREE SLOPEONLY RIDE UP AND DOWN HILL,NOT ACROSS HILLSUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATIONWARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.1. Fold this page along dotted line indicated above.2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.3. Sight across the fold in the direction of hill slope you want to measure.4. Compare the angle of the fold with the slope of the hill. 28LIMITED WARRANTYThe Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mate-rials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com-ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chas-er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un-less such return is requested by the manufacturer.3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of origi-nal purchase.5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac- cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to altera-tion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.Should you have any unanswered questions concerning this Warranty, please contact:giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN- TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.In Canada contact:HOP5855 Terry Fox WayMississauga, Ontario L5V 3E4HOPOutdoor Products Customer Service Dept.9335 Harris Corners ParkwayCharlotte, NC 28269 USAMANUAL IMPORTANTE NO TÍRALO A FUERAMANUAL DE OPERARIOMODEL:PB145G38TRACTOR PARA CÉSPEDSIEMPRE USE PROTECCIONES PARA LOS OJOS MIENTRAS OPERE ESTE TRACTORVea la página web: www.poulanpro.com ADVERTENCIA:Leer, entender y seguir todas las instruc-ciones sobre la máquina y en el manual antes de empezar. Si no se observan las in-strucciones de seguridad siguientes se pu-eden producir lesiones graves o la muerte.586 01 14-26 10.01.13 .BDImpreso en los E.E.U.UEsta máquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (E10). El uso de una gasolina que supere el 10% de etanol (E10) anulará la garantía del producto.2REGLAS DE SEGURIDADPELIGRO: ESTA MAQUINA CORTADORA ES CAPAZ DE AMPUTAR LAS MANOS Y LOS PIES Y DE LANZAR OBJETOS. SI NO SE OBSERVAN LAS INSTRUCCIONES DE SEGURIDAD SIGUIENTES SE PUEDEN PRODUCIR LESIONES GRAVES O LA MUERTE.Prácticas de Operación Seguras para las Segadoras ConduciblesADVERTENCIAEl tubo de escape del motor, algunos de sus constituy-entes y algunos componentes del vehículo contienen o desprenden productos químicos conocidos en el Estado de California como causa de cáncer y defectos al nacimiento u otros daños reproductivos. ADVERTENCIALos bornes, terminales y accesorios relativos de la bat-ería contienen plomo o compuestos de plomo, productos químicos conocidos en el Estado de California como causa de cáncer y defectos al nacimiento u otros daños reproductivos. Lavar las manos después de manipularlos. ADVERTENCIA: Siempre desconecte el alam bre de la bujía y póngalo donde no pueda entrar en contacto con la bujía, para evitar el arranque por accidente, durante la pre pa ra ción, el transporte, el ajuste o cuan do se hacen reparaciones.ADVERTENCIA: No avance cuesta abajo a punto muerto ya que podría perder el control del tractor.ADVERTENCIA: Remolque solamente los accesorios recomendados y conformes a las características indicadas por el fabricante de su tractor. Tenga cuidado y prudencia al utilizar el tractor. Cuando se encuentre en un declive, oper utilizando exclusivamente la velocidad más baja. En caso de un declive una carga excesiva podría resultar peligrosa. Los neumáticos pueden perder la tracción con el suelo y hacerle perder el control de su tractor.• Nunca dejar una máquina encendida sin vigilancia. Apagar siempre las cuchillas, poner el freno de estaciona-miento, parar el motor, y quitar las llaves antes de bajar. • Desenganche las hojas cuando no esté cortando césped. Apague el motor y espere hasta que todas las partes se detengan por completo antes de limpiar la máquina, retirar la trampa para césped o destapar la canaleta de descarga. • Hacer funcionar la máquina sólo con la luz del día o luz artificial buena. • No hacer funcionar la máquina estando bajo los efectos de alcohol o droga. • Poner atención al tráfico cuando se opera cerca de calles o se cruzan. • Poner la máxima atención al cargar o descargar la máquina en una caravana o camión.• Llevar siempre gafas de protección cuando se hace funcionar la máquina. • Los datos indican que los operadores a partir de los 60 años están afectados por un gran porcentaje de heridas relativas a la conducción del cortacésped. Estos opera-dores tendrían que evaluar su habilidad de hacer funcionar el cortacésped de modo lo bastante seguro para prote-ger a sí mismos y a otras personas de heridas graves. • Seguir las recomendaciones del fabricante para los pesos y contrapesos de las ruedas.• Mantener la máquina libre de hierba, hojas u otros es-combros que pueden tocar el tubo de escape / partes del motor calientes y quemarse. No permitir que el puente del cortacésped cargue hojas u otros residuos que pu-eden causar acumulaciones. Limpiar toda salpicadura de aceite o carburante antes de hacer operaciones sobre la máquina o guardarla. Dejarla enfriar antes de guardarla.II. FUNCIONAMIENTO EN PENDIENTES Las pendientes son el mayor factor de accidentes relativos a la pérdida de control y vuelco, que pueden causar severas heridas o muerte. El funcionamiento en pendientes requiere una atención extra. Si no es posible hacer marcha atrás en una pendiente o si te sientes incomodo, no la cortes. • Cortar hacia arriba y abajo de una pendiente, no de modo horizontal. • Poner atenciones a los hoyos, las raíces, los bultos, las piedras u otros objetos escondidos. El terreno irregular puede volcar la máquina. La hierba alta puede esconder obstáculos.• Escoger una velocidad de marcha baja de modo que no sea necesario pararse o cambiar estando en una pendiente.• No cortar la hierba mojada. Las ruedas pueden perder tracción. Poner siempre una marcha cuando se está en pendientes. No poner en punto muerto e ir cuesta abajo.• Evitar arrancar, pararse o girar en una pendiente. Si las rue-das pierden tracción, desconectar las cuchillas y proceder despacio cuesta abajo en la pendiente. • Mantener todo los movimientos en las pendientes lentos y gradual. No hacer cambios repentinos de velocidad o dirección, ya que pueden causar el escape de la máquina. • Poner la máxima atención cuando la máquina funciona con captadores de hierba u otros dispositivos enganchados; pueden afectar la estabilidad de la máquina. No usar en pendientes empinados. • No intentar estabilizar la máquina poniendo el pie en el ter-reno. • No cortar cerca de bajadas, cunetas y orillas. Las máquina puede volcarse improvisamente si una rueda está en el borde o se hunde. I. FUNCIONAMIENTO GENERAL • Leer, entender y seguir todas las instrucciones sobre la máquina y en el manual antes de empezar. • No poner las manos o los pies cerca de partes giratorias o debajo de la máquina. Mantener siempre limpia la abertura de descarga. • Permitir el funcionamiento de la máquina sólo a adultos que tengan familiaridad con las instrucciones. • Limpiar el área de objetos como piedras, juguetes, cables, etc. que pueden ser recogidos y disparados con las cuchillas. • Asegurarse de que el área esté libre de otras personas antes de ponerla en marcha. Parar la máquina si alguien entra en el área.• Nunca llevar pasajeros.• No cortar marcha atrás al no ser absolutamente necesario. Mirar siempre abajo y delante mientras se procede atrás.• Nunca dirigir el material descargado hacia nadie. Evitar des-cargar material contra paredes u obstrucciones. El material podría rebotar hacia el operador. Parar las cuchillas cuando se pasan superficies de grava. • No maneje la máquina si no tiene la trampa para césped completa, la canaleta de descarga u otros dispositivos de seguridad en su lugar y en funcionamiento.• Ralentizar antes de girar. 3III. NIÑOS ADVERTENCIA: LOS NIÑOS PUEDEN SUFRIR DA-ÑOS CON EL USO DE ESTE EQUIPO. La Academia Estadounidense de Pediatría (American Academy of Pediatrics) recomienda que sólo se permita a niños con una edad mínima de 12 años manejar máquinas cortacésped manuales, y al menos de 16 años para manejar tractores cortacésped.Si el operador no pone atención a la presencia de los niños pueden ocurrir accidentes trágicos. Los niños a menudo están atraídos por la máquina y las actividad de cortar. No dar por hecho de que los niños se queden adonde estaban la última vez que los vistes.• Mantener los niños fuera del área de corte y vigilados por un adulto responsable que no sea el operador. • Estar alerta y apagar la máquina si un niños entra en el área. • Antes y durante la marcha atrás, mirar adelante y abajo para ver si hay niños pequeños. • Nunca llevar niños, incluso si hay las cuchillas apagadas. Podrían caer y herirse seriamente o interferir con el funciona-miento seguro de la máquina. los niños que se han llevado prec-edentemente pueden aparecer de pronto en el área de corte por otro paseo y ser atropellados o tumbados por la máquina.• Nunca dejar que los niños manipulen la máquina.• Tener el máximo cuidado cuando se acerca a cantos ciegos, arbustos, árboles u otros objetos que pueden impedir la vista de niños. IV. REMOLQUE • Remolcar sólo con una máquina que tenga un gancho dis-eñado para remolcar. Enganchar el equipo o remolcar sólo en el punto dispuesto al efecto.• Seguir las recomendaciones del productor con respecto a los límites del equipo por remolcar y el remolque en pendientes. • Nunca permitir que niños u otras personas estén dentro del equipo por remolcar. • En pendientes, el peso del equipo remolcado puede causar la pérdida de tracción y la pérdida de control.• Viajar despacio y dejar más distancia para frenar. V. SERVICIOMANIPULACIÓN SEGURA DE LA GASOLINA Para evitar heridas personales o daños a las cosas, poner el máximo cuidado a la hora de manipular la gasolina. La gasolina es extremamente inflamable y los vapores son explosivos. • Apagar todos los cigarrillos, cigarros, pipas y otras fuentes de ignición. • Usar sólo contenedores para gasolina aprobados.• Nunca quitar el tapón de la gasolina o añadir carburante con el motor en marcha. dejar enfriar el motor antes del abastecimiento de la gasolina. • Nunca abastecer la máquina al interior de un local.• Nunca guardar la máquina o el contenedor del carbu-rante donde haya una llama abierta, chispas o una luz piloto como un calentador de agua u otros dispositivos.• Nunca llenar los contenedores al interior de un vehículo o en una caravana o camión recubiertos con un forro de plástico. Colocar siempre los contenedores en el terreno lejos del vehículo cuando se está llenando. • Quitar el equipo de gas del camión o caravana y abastecerlo en el terreno. Si no es posible, abastecer dicho equipo con un contenedor portátil, más bien que de un surtidor de gasolina.• Mantener la boquilla a contacto del borde del depósito de carburante o la abertura del contenedor durante toda la operación de abastecimiento. No utilizar un dispositivo con boquilla cerrada-abierta.OPERACIONES DE SERVICIO GENERALES • Nunca hacer funcionar la máquina en un área cerrada. • Mantener todas las tuercas y pernos apretados para asegu-rarse de que trabaja en condiciones seguras.• Nunca modificar los dispositivos de seguridad. Controlar su correcto funcionamiento regularmente. • Mantener la máquina libre de hierba, hojas u otros re-siduos acumulados. Limpiar las salpicaduras de aceite o carburante y quitar cualquier cosa mojada con carbu-rante. Dejar que la máquina se enfríe antes de guardarla.• Si se golpea un objeto ajeno, hay que pararse e inspeccionar la máquina. Reparar, si es necesario, antes de volver a poner en marcha.• Nunca hacer ningún ajuste o reparación con el motor en función. • Verifique los componentes de la trampa para césped y la canaleta de descarga con frecuencia y sustituya con repues-tos recomendados por el fabricante cuando sea necesario.• Las cuchillas del cortacésped son afiladas. Envolv-er la cuchilla, ponerse guantes y poner la máxima atención cuando se hacen operaciones en ellas. • Controlar el funcionamiento del freno frecuentemente. Ajustar y hacer las operaciones de mantenimiento cuando eso sea necesario. • Mantener y sustituir las etiquetas de seguridad e instrucción, cuando sea necesario.• Asegurarse de que el área esté libre de otras personas antes de ponerla en marcha. para la máquina si alguien entra en el área.• Nunca llevar pasajeros.• No cortar marcha atrás al no ser absolutamente necesario. Mirar siempre abajo y delante mientras se procede atrás.• Nunca llevar niños, incluso si hay las cuchillas apagadas. Podrían caer y herirse seriamente o interferir con el funcio-namiento seguro de la máquina. los niños que se han llevado precedentemente pueden aparecer de pronto en el área de corte por otro paseo y ser atropellados o tumbados por la máquina.• Mantener los niños fuera del área de corte y vigilados por un adulto responsable que no sea el operador.• Estar alerta y apagar la máquina si un niños entra en el área.• Antes y durante la marcha atrás, mirar adelante y abajo para ver si hay niños pequeños.• Cortar hacia arriba y abajo de una pendiente (15° Máx), no de modo horizontal.• Escoger una velocidad de marcha baja de modo que no sea necesario pararse o cambiar estando en una pendiente.• Evitar arrancar, pararse o girar en una pendiente. Si las rue-das pierden tracción, desconectar las cuchillas y proceder despacio cuesta abajo en la pendiente.• Si la máquina se para mientras va cuesta arriba, desconectar las cuchillas, poner la marcha atrás y ir hacia atrás despacio. • No girar estando en pendientes si no es necesario, y luego girar despacio y gradualmente cuesta abajo, si es posible. • Al cargar o descargar la máquina, no sobrepase el ángulo máximo recomendado de 15°.REGLAS DE SEGURIDADPrácticas de Operación Seguras para las Segadoras Conducibles• Si se vierte carburante sobre la ropa, cambiarse la ropa inmediatamente. • Nunca llenar el depósito más de lo debido. Volver a colocar el tapón del gas y cerrar de modo firme. 4REGLAS DE SEGURIDAD ......................................... 2-3ESPECIFICACIONES DEL PRODUCTO ...................... 4RESPONSABILIDADES DEL CLIENTE ....................... 4MONTAJE/PRE OPERACIÓN .................................... 6-7OPERACIÓN ............................................................. 8-13TABLA DEL MANTENIMIENTO ................................. 14TABLA DE MATERIASMANTENIMIENTO .................................................. 14-17SERVICIO Y AJUSTES .......................................... 18-22ALMACENAMIENTO ................................................... 23IDENTIFICACIÓN DE PROBLEMAS ..................... 24-25GARANTÍA ................................................................... 28FELICITACIONES por la compra de su tractor. Ha sido diseñado, planificado y fabricado para darle la mejor confiabilidad y el mejor rendimiento posible.En el caso de que se encuentre con cualquier problema que no pueda solucionar fácilmente, haga el favor de ponerse en con-tacto con un centro de servicio o con un otro centro de servicio cualificado. Cuenta con técnicos bien capacitados y com pe ten-tes y con las herramientas adecuadas para darle servicio o para reparar este tractor.Haga el favor de leer y de guardar este man u al. Estas instrucciones le permitirán montar y mantener su unidad en forma ade cua da. Siempre observe las “REGLAS DE SEGURIDAD.”RESPONSABILIDADES DEL CLIENTE• Lea y observe las reglas de seguridad.• Siga un programa regular de mantenimiento, cuidado y uso de su tractor.• Siga las instrucciones descritas en las secciones “Manten-imiento” y “Almacenamiento” de este manual.• Utilice prendas de seguridad adecuadas al manejar la máquina, incluidos (como mínimo) calzado de seguridad, gafas protectoras y protección auditiva. No utilice pantalones cortos y/o calzado abierto cuando corte la hierba.• Informe siempre a alguien de que se dispone a cortar la hierba en el exterior.ADVERTENCIA: Este tractor viene equipado con un motor de combustión interna y no se debe usar sobre, o cerca, de un terreno no desarrollado cubierto de bosques, de arbustos o de césped, o menos que el sistema de escape del motor venga equipado con un amor ti gua dor de chispas que cumpla con las leyes locales o estatales (si existen). Si se usa un amortiguador de chispas, el operador debe mantenerlo en condiciones de trabajo eficientes.En el estado de California, la ley exige lo an te ri or (Sección 4442 del “California Public Re sourc es Code”). Otros estados pueden contar con otras leyes parecidas. Las leyes federales se aplican en la tierras federales. Su centro de Servicio más cer ca no tiene disponible amor ti gua-do res de chispas para el si len cia dor.ESPECIFICACIONES DEL PRODUCTOCapacidad y Tipo de Gasolina:1.50 Galones/5,67 LRegular Sin PlomoTipo de Aceite(API: SG-SL):SAE 30 (sobre 32°F/0°C)SAE 5W30 (deabajo 32°F/0°C)Capacidad de Aceite: Con Filtro: 56 Oz./1,65 LSin Filtro: 48 Oz./1,4 LBujía Champion RC12YC(Abertura: .030"/0,76 mm)Sistema de Carga: 3 Amps Bateria 5 Amps LucesBatería: Amp/Hr: 28Min. CCA: 230Modelo Tamaño: U1RTorsión del Perno de la Cuchilla: 45-55 Ft. Lbs./62-75 Nm5PEDAZOS PARA LA MONTAJEAsientoVolante de direcciónHoja de pendiente(2) Llaves LlavesAccesorio de transción de ladirecciónAdaptadorEje deExtenciónInserto delvolante de direcciónVolante de dirección(1) Arandela (1) Arandela de seguridad(1) Perno hexagonal Extensión del aceite(1) Arandela de calibre (1) Manilla(1) Asiento6MONTAJE/PRE OPERACIÓNSu tractor nuevo ha sido montado en la fábrica con la excepción de aquellas partes que no se han montado por razones de envío. Para asegurarse que su tractor funcione en forma adecuada y segura todas las partes y los artículos de ferretería que se monten tienen que ser apretados en forma segura. Use las herramientas correctas, según sea necesario, para asegurarse de que estén apretados en forma segura.HERRAMIENTAS NECESARIAS PARA EL MONTAJEUn juego de llaves de tubo facilitará el montaje. A continuación se enumeran los tamaños de las llaves estándar.(1) Llave de 5/16" Cuchillo para todo uso(2) Llaves de 7/16" Medidor de presión de las llantas(2) Llaves de 1/2" Pinzas (1) Llaves de 9/16"Cuando en este manual se mencionan los términos “mano de re cha” o “mano izquierda” se refiere a cuando usted se encuentra en la posición de operación (sentado/a detrás del volante de dirección).02819INSERTOPERNOARANDELA PLANA GRANDEACCESORIO DE TRANSCIÓN DE LA DIRECCIÓNEJE DE EXTENCIÓNEJE DE DIRECCIÓN INFERIORADAPTADORVOLANTE DE DIRECCIÓNARANDELA DE SEGURIDADFig. 202602ASIENTOETIQUETAFig. 1VERIFIQUE LA BATERÍA (Vea Fig. 1)• Levante del asiento a la posición levantada.AVISO: Si esta batería esta utilizada después del mes y año indi-cado sobre la etiqueta (la etiqueta que se encuentra entre los termi-nales), cargue la batería por un mínimo de una hora a 6-10 amps. (Vea “BATERÍA” en la sección de Mantenimento de este manual).• Para instale la batería, y cable de la batería, realice el pro-cedimiento descrito en “REEMPLAZAR LA BATERÍA” del capítulo de Servicio y Ajustes de este manual. ADJUNTE EL VOLANTE DE DIRECCIÓN (Vea Fig. 2)MONTAJE DEL EJE DE EXTENSIÓN Y EL ACCESORIO DE TRANSICIÓN DE LA DIRECCIÓN• Deslice el eje de extensión sobre el eje del volante inferior. • Ponga las orejas del accesorio de transición de la dirección sobre las ranuras para las orejas, en el tablero, y empújelas hacia abajo para asegurarlas.INSTALACIÓN DEL VOLANTE DE DIRECCIÓN• Ponga las ruedas delanteras del tractor para que estén indicadas hacia adelante. • Remueva el adaptador del volante y deslice el adaptador sobre la extensión del eje de dirección.• Ponga el volante de dirección de manera que las barras transversales queden horizontales (izquierda a dere-cha) y deslícelo al interior del eje y sobre el adaptador. • Monte la arandela plana grande, arandela de seguridad, perno hexagonal en forma segura. • Presione el inserto del volante de dirección en el centro de éste. • Remueva el embalage de cartón del Capota y de la rejilla. IMPORTANTE: Revise y remueva todas las grampas en la corredera porque puden perforar las llantas en donde el tractor tiene que rodar para salirse de ella. PARA REMOVER EL TRACTOR DE LA CAJA DE CARTÓNDESEMPAQUE LA CAJA DE CARTÓN• Remueva todas las partes sueltas que estén accesibles, y las cajas de partes, de la caja de cartón grande.• Cortar a lo largo de las líneas de puntos en todos los cuatro paneles de cartón. Remover los paneles de cierre y aplanar los paneles laterales.• Revise si hay partes sueltas adicionales o cartón y re mué-va las.ANTES DE REMOVER EL TRACTOR DE LA CORREDERA7MONTAJE/PRE OPERACIÓN00835PERNOCON RESALTOBASE DEL ASIENTOARANDELA PLANAMANILLA DE AJUSTE ASIENTOFig. 3REVISIÓN DE LA PRESIÓN DE LAS LLANTASLas llantas en su unidad fueron infladas demasiado en la fábrica por razones de envío. La presión de las llantas correctas es im-portante para obtener el mejor rendimiento en el corte.• Reduzca la presión de los neumáticos a la PSI que se indica en estos.?LISTA DE REVISIÓNANTES DE OPERAR Y DE DISFRUTAR DE SU TRACTOR NUEVO, LE DESEAMOS QUE RECIBA EL MEJOR RENDIMIENTO Y LA MAYOR SATISFACCION DE ESTE PRODUCTO DE CALIDAD. HAGA EL FAVOR DE REVISAR LA LISTA A CONTINUACION:? Se han completado todas las instrucciones de montaje.? No quedan partes sueltas en la caja de cartón.? La batería está preparada y cargada en for ma adecuada.? El asiento ha sido ajustado en forma cómoda y apretado en forma segura.? Todas las llantas han sido infladas en forma adecuada. (Para fines de envío, las llantas se inflaron demasiado en la fábrica.)? Asegúrese que el conjunto segador esté nivelado en forma adecuada, de lado a lado y desde adelante hacia atrás, para obtener los mejores resultados en el corte. (Las llantas tienen que estar infladas en forma adecuada para la nivelación.)? Revise las correas de impulsión y de la segadora. Asegúrese que recorran el paso adecuado alrededor de las poleas y dentro de todos los fijadores de las correas.? Revise el alambrado. Fíjese que todas las conexiones todavía estén seguras y que los alambres estén sujetos en forma adecuada.AL MISMO TIEMPO QUE APRENDE A COMO USAR SU TRACTOR, PRESTE ATENCIÓN EXTRA A LOS PUNTOS DE IMPORTANCIA QUE SE PRESENTAN A CONTINUACIÓN:? El aceite del motor tiene que llegar al nivel adecuado.? El estanque de combustible tiene que estar lleno con gasolina sin plomo regular, nueva y limpia.? Familiarícese con todos los controles – su ubicación y su función. Opérelos antes de hacer arrancar el motor.? Asegúrese que el sistema de frenos esté en una condición de operación segura.? Asegurarse de que el Sistema de Presencia del Operador y el Sistema de Funcionamiento Atrás (ROS) funcionan de modo adecuado (Ver las Secciones de Funcionamiento y Mantenimiento en este manual).INSTALACIÓN DEL ASIENTO (Vea Fig. 3) Ajuste el asiento antes de apretar la manilla de ajuste.• Remueva la manilla de ajuste y la arandela plana que aseguran el asiento al empaque de cartón y póngalos de lado para poder utilizarlos durante la instalación del asiento sobre el tractor. • Gire el asiento hacia arriba y remuevalo del embalaje de cartón. Remueva y desechese del embalaje de cartón.• Ponga el asiento en la base de éste y mon te el perno con resalto. Apriete el perno con resalto en forma segura.• Monte la manilla de ajuste y la arandela pla na sueltamente. No las apriete.• Baje el asiento a la posición de operación y siéntese en el asiento.• Deslice el asiento hasta que llegue a una posición cómoda, que le permita presionar el pedal del embrague/freno com-ple ta men te hasta abajo.• Desmóntese del asiento sin mover su posición ajus-tada.• Levante el asiento y apriete la manilla de ajuste en forma segura.REVISIÓN DE LA NIVELACIÓN DEL CONJUNTOPara obtener los mejores resultados en el corte, la caja de la segadora tiene que estar nivelada en la forma adecuada. Vea “PARA NIVELAR LA CAJA” en la sección de Servicio y Ajustes de este manual.REVISIÓN DE LA POSICIÓN ADECUADA DE TO-DAS LAS CORREASVea las figuras que aparecen para cambiar las correas de impul-sión de la cuchilla de la segadora y de movimiento en la sección de Servicio y Ajustes de este manual. Verifique que las correas sigan su paso correcto.REVISIÓN DEL SISTEMA DE FRENOSUna vez que usted haya aprendido a manejar su tractor, verifique que el freno funcione correctamente. Ver “PARA VERIFICAR SI FUNCIONA BIEN EL FRENO” en el capítulo de servicio y ajustes de este manual.AVISO: Ahora puede sacar el tractor de la t