Product Catalog

1 �������� ���� Garnett Farms Engineering Ltd, Clay bank Farm, Allostock, Nr Knutsford, Cheshire, WA16 9NE Tel: 00 44 1565 722922 Fax: 00 44 1565 723303 Email: info@agdispenser.co.uk Product Manual and Specifications AG EasiScrape conforms to the Essential Health and Safety Requirements of EEC Directive 89//392//EEC, as amended by 91//368//EEC, 93//44//EEC, and 93//68//EEC. To effect the correct application of the safety requirements stated in the EEC Directives, the following standards and // or technical specification have been used: • BS EN 292-1: 1991 Safety of machinery – Basic concepts, general principles for design – Basic terminology, methodology. • BS EN 292-2: 1991 Safety of machinery – Basic concepts, general principles for design – Technical principles and specification. • BS EN 294: 1992 Safety of machinery – Safety distances to prevent danger zones being reached by the upper limbs. • BS 5401: 1990 Guide to information content and presentation of operator’s manuals provided for tractors and machinery for agriculture and forestry. • BS EN ISO 4254-1:2005 - Agricultural machinery - Safety and General Requirements. Serial number_______________ Date_____________ Issue no 2- 03//07//2007 Part no – MC5-05-1 2 �������� ��� PRE–DELIVERY LIST, TO BE COMPLETED BY THE MANUFACTURER AND DEALER MANUFACTURER P-D-I 1 Signs and safety stickers fitted 2 Overall machine in good condition (i.e. free from rust and burrs) 3 Serial plate holes on frame and serial plate fitted 4 Nuts and bolts checked before fitting to create 5 Side doors have sufficient clearance from the front and rear doors rubbers. 6 Ensure side doors have sufficient movement up and down 7 Spring and spring guides fitted 8 Rubbers undamaged 9 Rubber holding plates tight 10 Chains all connected in same hole 11 Correct number of links in the chain 12 Lift pegs fitted and secure (if necessary) 13 A frame latch placed in the correct direction 14 Main frame pivot nuts are tight Manufacturer P-D-I officer____________________________________ Date ____________ DELIVERY INSPECTION (DEALER) 1 Machine delivered without transport damage 2 Ensure all pictograms are in place 3 Machine delivered as per specification by the dealer c//w manual PRE-INSTALLATION INSPECTION (DEALER) 1 Check all nuts and bolts 2 Check all rubbers are free from damage 3 Ensure all the chains are connected 4 Ensure all chains have the same number of links 5 Sufficient clearance between side doors and main door rubbers 6 Movement of side doors, relatively easy 7 Machine is free from burrs and rust 8 Instruct and ensure the operator fully understands how to use machine This machine must not be released for delivery until the inspector has performed the pre-delivery inspection in accordance with the above requirements. Dealer Branch ________________________________ Date___________________ Dealer P-D-I inspector ________________________________ ���� �������� thanks you for your purchase and we wish you safe and productive use of this machine. This check list should be used in conjunction with the operator’s manual. IMPORTANT: - Before starting, removing any parts packed, read the operators manual. 3 Specification Model AG EasiScrape Capacity Weight Width Depth Height 180 0.74 c//m 360 kg 180 cm 90 cm 46 cm 200 0.83 c//m 395 kg 200 cm 90 cm 46 cm 230 1.01 c//m 420 kg 230 cm 90 cm 46 cm Safety rules and Pictogram // label identification Wherever possible, warning pictograms (labels with no words), or warning labels are used on the machine near the area of danger and // or in the product manual near the relevant instructions. Pictogram to indicate ‘Alert warning’. Pictogram to indicate ‘Lifting Hook location’ Pictogram to indicate ‘Read Product Manual’ Pictogram to indicate ‘Grease Lubrication points 4 1. Always comply with safety rules as set out in the pictograms, and detailed in this product manual. 2. No bystanders allowed in the working area. 3. Before undertaking any maintenance, the tractor engine must be stopped, the hand brake applied, and all residual hydraulic pressure released. 4. Only the operator must operate the AG EasiScrape and must remain in the cab during the complete working cycle. 5. Do not attempt to use the AG EasiScrape if any of the safety guards have been removed, are damaged or missing. Identification of the machine The AG EasiScrape is identified by the Serial Plate, Showing – Product, Year of Manufacture, Serial number and Shipping Weight. 1. Before fitting the AG Easiscrape to the prime mover, check that the combined weight of the AG Easiscrape and the heaviest load does not exceed the manufacturer’s recommended safe loading of the front and rear axle, wheels and tyres. 2. Ensure that the combined load is within the lifting capacity of the prime mover. 3. If the AG Easiscrape is mounted on a 3 point linkage then also ensure that there is enough counter balance from the prime mover to compensate the load without exceeding the load capacity of the prime mover. 5 Fitting // Attaching AG EasiScrapes The EasiScrape can be attached using either the 3 point linkage or an A-Frame Fig, 1 Fig, 2 Ensure the AG EasiScrape is on level ground and in a stable condition before attaching. The A-Frame must be of a type that is recommended by the Manufacturer. A-frames must be fitted correctly; the latch can be adjusted to allow a correct fit with the A-frame. Fig 3 1. Loosen nuts ‘A’ 2. Eccentric nuts ‘B’ when turned will alter the height of the main latch 3. After setting the latch to the correct height, re-tighten nuts A Fig, 3 6 A. Remove the hitch pins, back up the tractor and attach the lower link arms of the tractor to the lower attachment points on the 3 point frame using the pins supplied, then secure with linch pins. B. Attach the tractor top link to the 3 Point frame and secure by using the pin and linch pin. C. Adjust the tractor link arm stabilisers so that the AG EasiScrape is held central and there is no undue lateral movement. D. If fitted to a loader ensure the correct mounting brackets are fitted and the locking pins are secured. OPERATION AND SAFE USE OF THE AG EASISCRAPE When the machine is fitted to the Prime Mover, shown in Fig, 4; 1. Ensure the Vertical Frame ‘B’ is set at 90 Degrees to the floor. Adjusted via the Top Link. If this is set incorrectly, excessive wear will occur on the Rubbers and Skids! 2. The doors must be adjusted, using the chains ‘C’ to set them to 90 Degrees to the floor. Fig4. (Side doors, removed for illustration only) 7 -Height settings- Fig, 5 When setting the working height of the AG EasiScrape, the operator must use the ‘Position Control’ leaver When using the AG EasiScrape the head-stock springs allow the unit to float along any uneven surfaces, giving an unbeatable scraping finish. On operating the scraper forward and backwards, the springs will also flex giving that constant floor contact. Fig 5. It is essential that during working the AG EasiScrape, the headstock float is kept to approximately 5-10mm Shown in Fig 5 ‘A’, This is achieved using the Position control on the tractor fig 6 Failure to do this will result in - a. Increase wear in rubbers b. Excessive tension on Chains c. Excessive wear on skids d. Excessive splashing of material e. Excessive noise. 8 Position Control for float � Move the leaver towards B (Scraping ) � When the required float has been reached 5-10mm set the stopper B (i) in line with the leaver. � Move the leaver towards A (Transport ) � When the required height has been reached set stopper A(i) N.B It is important to maintain as little float as possible to prolong the life of the AG Easiscrape. Fig, 6 Fig 6 shows the AG Easiscrape (without sides – for Illustration purpose only) being used in the reverse direction. NB Door (C), which is in contact with the ground, is at 90 degrees. • Direction of travel from right to left. The slurry//muck lifts the first door (B) allowing material to enter the scraper. • The materiel will then circulate in the anticlockwise direction, filling the AG EasiScrape Camber. NB. SPEED OF 6mph + IS REQUIRED TO FILL THE CHAMBER OF THE AG EASISCRAPE. • Once the direction of travel stops. Door B will shut, therefore holding the material in the chamber. • If forward travel begins, door C will lift and more material can be collected. 9 MAINTENANCE AND ADJUSTMENTS DAILY MAINTENANCE CARE: Ensure that the immediate area is clear from personnel. Stop the tractor engine and secure the tractor hand brake ENSURE MACHINE IS PARKED ON LEVEL GROUND BEFORE WORK COMMENCES. 1. Check that all frame nuts and bolts are tight. 2. Check all rubbers for wear 3. Check skids for wear 4. Check machine vertical Frame, front and rear doors are at 90 Degrees to the floor. 5. Check for breakage and condition. 10 REPLACMENT OF WEARING PARTS Rubbers // skids: Rubbers: The rubbers on the side plates can be adjusted for cleaning walls and cubical heal-stones, slacken nuts (B) and extend rubbers so they are proud of the metal sides. NB FAILURE TO EXTEND AND REPLACE THE RUBBERS WHEN REQUIRED WILL RESULT IN GALVANIZED FRAME WEAR. �������� WILL NOT BE HELD RESPONSIBLE FOR THIS NEGLIGENCE. �������� recommends that any major work be carried out by your �������� dealer. If work is attempted by unqualified engineers, no liability will be accepted for any subsequent failure. Also remember your safety could be at risk. Skids: Skids are easily replaced, remove bolts (D) and the skid will remove by gently tapping with a hammer. Replace with new skid and tighten bolts. NOTE: The use of any other Skid, not supplied by �� will invalidate the Warranty and prevent satisfactory operation of the machine. 11 12 13 14 15 �� ������ ���� �� �� � ���������� Clay Bank Farm, Allostock, Nr Knutsford, Cheshire WA16 9NE Tel: 01565 722 922 Fax: 01565 723303 Machine ITEM NO. QUANTITY REQUIRED PART NO. DESCRIPTION EASISCRAPE 1 2 MC5-01-1 PIVOT DOOR SLIDER ASSEMBLY EASISCRAPE 2 2 MC5-01-2 M24 NUT EASISCRAPE 3 2 MC5-01-3 M16 NUT EASISCRAPE 4 2 MC5-01-4 PIVOT DOOR SLIDER RETAINER EASISCRAPE L5 1 MC5-01-5 PIVOT DOOR LEFT SIDE EASISCRAPE R5 1 MC5-01-12 PIVOT DOOR RIGHT SIDE EASISCRAPE 6 4 MC5-01-6 VERTICAL EDGING RUBBERS EASISCRAPE 7 4 MC5-01-7 VERTICAL EDGING RUBBERS CLAMPING PLATE EASISCRAPE 8 8 MC5-01-8 M10* 45mm BOLT EASISCRAPE 9 2 MC5-01-9 SKID EASISCRAPE 10 4 MC5-01-10 M12 NUT EASISCRAPE 11 2 MC5-01-11 SLIDER BLOCK BOSS EASISCRAPE 12 12 MC5-02-1 M10* 35mm BOLT EASISCRAPE 13 4 MC5-02-2 HINGE CLAMPING PLATE EASISCRAPE 14 12 MC5-02-3 M10 NUT EASISCRAPE 15 8 MC5-02-4 M10* 50mm NUT EASISCRAPE 16 9 MC5-02-1 M10* 35mm BOLT EASISCRAPE 180//200 EASISCRAPE 16 11 MC5-02-1 M10* 35mm BOLT EASISCRAPE 220 EASISCRAPE 17 11 MC5-02-3 M10 NUT EASISCRAPE 180//200 EASISCRAPE 17 13 MC5-02-3 M10 NUT EASISCRAPE 220 EASISCRAPE 18 2 MC5-02-4 FRONT//REAR SWING DOOR HINGE 180 EASISCRAPE 18 2 MC5-02-5 FRONT//REAR SWING DOOR HINGE 200 EASISCRAPE 18 2 MC5-02-6 FRONT//REAR SWING DOOR HINGE 220 EASISCRAPE 19 2 MC5-02-7 ANGLED HINGE CLAMP 180 EASISCRAPE 19 2 MC5-02-8 ANGLED HINGE CLAMP 200 EASISCRAPE 19 2 MC5-02-9 ANGLED HINGE CLAMP 220 EASISCRAPE 20 4 MC5-02-10 CLAMPING PLATE FOR VERTICAL RUBBERS EASISCRAPE 21 4 MC5-02-11 VERTIAL RUBBERS FOR SWING DOORS EASISCRAPE 22 4 MC5-02-12 PU BLADE 180//200//220 EASISCRAPE 23 2 MC5-02-15 CLAMP FOR PU BLADE 180 EASISCRAPE 23 2 MC5-02-16 CLAMP FOR PU BLADE 200 EASISCRAPE 23 2 MC5-02-17 CLAMP FOR PU BLADE 220 EASISCRAPE 24 4 MC5-02-4 M10* 50mm BOLT EASISCRAPE 25 11 MC5-02-3 M10 NUT EASISCRAPE 180//200 EASISCRAPE 25 13 MC5-02-3 M10 NUT EASISCRAPE 220 EASISCRAPE 26 9 MC5-02-1 M10* 35mm BOLT 180 EASISCRAPE 26 9 MC5-02-1 M10* 35mm BOLT 200 EASISCRAPE 26 11 MC5-02-1 M10* 35mm BOLT 220 EASISCRAPE 27 2 MC5-02-18 SWING DOOR 180 EASISCRAPE 27 2 MC5-02-19 SWING DOOR 200 EASISCRAPE 27 2 MC5-02-20 SWING DOOR 220 EASISCRAPE 28 4 MC5-03-1 SWING DOOR CHAINS 180 EASISCRAPE 29 2 MC5-03-2 CHAIN CLAMPING PLATE EASISCRAPE 30 4 MC5-02-4 M10* 50mm BOLT EASISCRAPE 31 4 MC5-02-3 M10 NUT EASISCRAPE 32 1 MC5-03-4 MAINFRAME EASISCRAPE 33 2 MC5-04-1 HEADSTOCK SPRING GUIDERS EASISCRAPE 34 1 MC5-04-2 TOP LINK PIN EASISCRAPE 35 1 MC5-04-3 HEADSTOCK EASISCRAPE 36 2 MC5-01-2 M24 NUT EASISCRAPE 37 2 MC5-04-4 M24 BOLT EASISCRAPE 38 2 MC5-04-5 LOWER LINK PIN EASISCRAPE 39 2 MC5-04-6 M12 SOCKET COUNTERSUNK BOLTS EASISCRAPE 40 2 MC5-01-10 M12 NUT EASISCRAPE 41 1 MC5-04-7 A-FRAME ADJUSTER PLATE EASISCRAPE 42 2 MC5-04-8 ECCENTRIC ADJUSTER SLOTS EASISCRAPE 43 2 MC5-04-9 SPRING 1 MC5-05-1 USERS MANUAL 16 ����������� ������ ���� �� �� � �� ��������������������� ������� Clay Bank Farm, Allostock, Nr Knutsford, Cheshire, WA16 9NE Tel: 01565 722922 – Fax: 01565 723303 WARRANTY REGISTRATION FORM Date of Purchase: Purchaser's Name: Address: Dealer's Name: Address: Machine Type: AG Model: Serial No: GARNETT FARMS ENGINEERING LTD POLICY NOTE G.F.E. IS A CONTINUOUS IMPROVEMENT. WE RESERVE THE RIGHT TO CHANGE PRICES OR SPECIFICATIONS OF EQUIPMENT AT ANY TIME WITHOUT NOTICE. ORDERS ARE ACCEPTED SUBJECT TO OUR STANDARD TERMS AND CONDITIONS. ALL WEIGHTS AND MEASURES SHOWN IN ANY OF OUR BROCHURES ARE APPROXIMATE. WARRANTY AS PART OF THE �� DISPENSERS AFTER SALES SUPPORT, PLEASE CONTACT AT ANY TIME A COPY OF WHICH ARE AVAILABLE ON REQUEST.