Shur-Co - Cable-Lok - Grain Cart - Manual

Cable-Lok™ Grain Cart P/N 1118584 Rev. KShur-Co® Terms & Conditions P/N 1118584 Rev. KSHIPPING. All orders are shipped F.O.B. from the Shur-Co®, LLC sites listed below. There will be no full freight allowed or prepaid shipment accepted unless quoted and approved in writing prior to acceptance of the order. All shipments are made by the most reasonable means in accordance with the size and weight of the order, unless specifi ed routing instructions are furnished by the customer. Shipments are made daily via U.P.S. and common carrier. Claims for shortages must be made within 10 days. All claims for damages or loss in transit must be made with the carrier. No collect calls will be accepted. To ensure delivery of orders, we need your full street address and phone number. When you receive your shipment, examine it carefully. Be sure all car-tons listed on the delivery sheet are accounted for. Large items may be packaged separately. If a carton is damaged, open it and inspect the contents before signing for delivery. If merchandise is damaged, describe the damage on the delivery receipt. Failure on your part to document damaged or missing merchandise on the delivery receipt releases the carrier of all liability; repair or replacement will be the customer’s responsibility. WARRANTY. Shur-Co®, LLC warrants that all new products are free from defects in materials and workmanship.* This warranty is effective if products are properly installed and used for the purpose for which they were intended and applies to the original buyer only. Our obliga-tion under this warranty is limited to repairing or, at our option, replac-ing any part that is returned, transportation prepaid, to Shur-Co®, LLC, Yankton, SD, if the product is, in our judgement, defective. All materi-als returned without prior authorization will be refused. We shall not be liable or responsible to supply or pay labor to replace any part found defective nor liable for damages of any kind or nature to person, prod-uct, property or downtime. There are no warranties for used products or products that have been repaired, altered, modifi ed or subjected to misuse, negligence, accident or ordinary wear and tear. We will not honor claims if non-Genuine Shur-Co® parts are used.* Certain products have specifi c warranties that differ from this statement, i.e. motors and electronics. Product-specifi c documentation is available for these items.RETURN POLICY. All sales are fi nal. Returns for warranty must be accompanied by a Return Merchandise Authorization number (RMA#) to ensure proper credit. Transportation charges must be prepaid on returned warranty goods. C.O.D. returns will not be accepted. Upon confi rmation of defi ciencies by inspection, the merchandise will be cor-rected and returned prepaid, or purchase price credited if still under warranty. All other returns are subject to a 15% restocking fee. Any deviations to above merchandise returns must be preapproved. All prices, product listings, sizes, weights and manufacturing details are subject to change without notice. If a return is scheduled to be picked up by Shur-Co®, LLC, no storage charges will be paid by Shur-Co®, LLC prior to pickup. We will pick up the merchandise at our earliest convenience. No person is authorized to modify the foregoing condi-tions of sale whatsoever.SHUR-CO® of COLORADO10220 Brighton Rd., Unit #1Henderson, CO 80640Phone - 866.355.9173Fax - 303.289.2298SHUR-CO® of ILLINOIS4350 E. Boyd Rd.Decatur, IL 62521Phone - 866.356.0246Fax - 217.877.8270SHUR-CO® of IOWA3839 Midway Blvd.Ft. Dodge, IA 50501Phone - 866.356.0245Fax - 515.576.5578 SHUR-CO® OF SOUTH DAKOTACorporate HQ and Outlet Store2309 Shur-Lok St., PO Box 713Yankton, SD 57078-0713Phone - 800.474.8756Fax - 605.665.0501 SERVICE CENTERSSHUR-CO® of NORTH DAKOTA920 38th St. NW, Exit 66Fargo, ND 58102Phone - 877.868.4488CANADA - 800.663.0000Fax - 701.277.1283 SHUR-CO® of OHIO1100 N. Freedom, St. Rt. 88 & 14Ravenna, OH 44266Phone - 866.356.0242Fax - 330.297.5599SHUR-CO® of TEXAS34505 I-10 West, S. Frontage Rd.Brookshire, TX 77423Phone - 866.689.0039Fax - 281.934.3311SHUR-CO® of OKLAHOMA1604 East US Hwy 66El Reno, OK 73036Phone - 866.356.0243Fax - 405.262.3842Cable-Lok™ Grain CartP/N 1118584 Rev. KThank you for buying this tarping system from Shur-Co®. We appreci-ate your confi dence in our products. Please read and thoroughly un-derstand this manual before installing and/or operating this system.Pay particular attention to important safety and operating instructions, as well as warnings and cautions. The hazard symbol is used to alert users to potentially hazardous conditions and is followed by cau-tion, warning or danger messages.Failure to READ AND FOLLOW INSTRUCTIONS could result in fail-ure of your tarping system and/or personal injury. Your trailer require-ments may, however, call for minor variations to these instructions.Please inspect your tarping system periodically. Repair or replace worn or damaged parts to your system.QUESTIONS? CALL OUR HELP LINE:1-866-748-7435MON-FRI 8 AM-5 PM CENTRAL TIMEWe at Shur-Co® are concerned with your safety and the safety of all those operating this system. Therefore, we have provided safety de-cals at various locations on your tarping system. Keep decals as clean as possible at all times. Replace any decal that has become worn or damaged, painted over or otherwise diffi cult to read. Replacement decals are available through Shur-Co® dealers.To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.1. Grinder2. #3 Phillips Insert Bit or #3 Phillips Screw Driver3. Air or Electric Wrench 9/16” Socket4. 1/2” Combination Wrench5. 9/16” Combination Wrench6. 3/4” Comb. Wrench or 3/4” Socket & Socket Wrench7. 1/2” Socket & Socket Wrench8. Electric Drill9. 3/16” Drill Bit10. 11/16” Drill Bit11 5/16” Drill Bit (for 3/8” self-tapping screws)12. 3/8” Drill Bit (for 3/8” cap screws)13. 13/32” Drill Bit14. Tape Measure15. Pencil16. Clamps17. Band Saw or Hack Saw18. Hammer19. Pop Rivet GunOptionalHot Knife, Spray Paint, Caulk, Rubber Sealant or WelderBox Preparation .............................................................................. 1Hardware Identifi cation ................................................................... 1End Caps - Galvanized Steel ......................................................... 2End Caps - Galvanized Flat .........................................................3-4Bows - Galvanized Steel ................................................................ 5Bows - Horizontal Shank ................................................................ 6Ridge Straps ................................................................................... 7Tarp Stops - Aluminum Easy-Off .................................................... 8Tarp Assembly ................................................................................ 9Tarp Spool Assemblies ................................................................. 10Tarp Installation ............................................................................ 11Ratchet/Cable Assemblies ............................................................ 12Cranks - Standard ...................................................................13-14Cranks - Stainless Steel ..........................................................15-16Cable Tension .......................................................................14 & 16Replacement Parts ..................................................................17-20Options & Accessories .................................................................. 21Operation & Maintenance ............................................................. 21Troubleshooting Guide ................................................................. 22MESSAGE TO OWNERSTABLE OF CONTENTSSAFETYTOOLS REQUIREDRUST PREVENTION1. Always wear safety glasses during installation.2. Keep body and clothing clear of moving parts.3. Use only OSHA-approved ladders or scaf-folding during installation process.4. No other use of this system is authorized except as designed.SAFETY INSTRUCTIONSP/N 1118584 Rev. K1Hardware Identifi cation1704337 - Blind Rivet - 3/16” x 3/8”1700398 - Self-Drilling Screw - 1/4” x 3/4”1700400 - Self-Tapping Screw - 3/8” x 1”1702996 - Cap Screw - 1/2” x 1 1/4”1700411 - Hex Nut - 5/16”1702492 - Top Lock Nut - 5/16”1700407 - Hex Nut - 3/8”1700418 - Centerlock Nut - 3/8”1700434 - Lock Washer - 3/8”1700428 - Flat Washer - 5/16”Measure tarp. Determine tarp length and width with slight ten-sion applied. Compare with length and width stated on sheet attached to tarp. If tarp length and width do not match what is on sheet, do not proceed. Call your local dealer, or call Shur-Co® Customer Service at 1-866-748-7435.Prepare your box before installing your Shur-Lok® tarping sys-tem. Remove or grind any sharp edges smooth to prevent tarp damage. 1700369 - Cap Screw - 3/8” x 1 3/4”Box extensions (tip tops), if used, must be secured to truck box. System could blow off if box extensions are not secured to box.CAUTION1700433 - Lock Washer - 5/16”REMOVE SHARP EDGES ON TOP RAIL - PAINT ALL EXPOSED METALNOTE: Throughout this manual, where 3/8” x 1” self-tapping screws B are used with lock washers L and nuts J , use washers and nuts if possible and drill 13/32” holes. Self-tapping screws used without washers and nuts require a minimum wall thickness of 3/16”. Drill 5/16” holes.ABCDEFGHJKLMN1704441 - Flange Button Hd. Screw - 5/16” x 1”1701468 - Cap Screw - 5/16” x 1 3/4”1702573 - Cap Screw - 3/8” x 2 1/2” P1703964 - Truss Hd. Screw - 3/8” x 1 1/4”QRBOX PREPARATIONTARP INSPECTION1704334 - Cap Screw - 5/16” x 1 3/4” SS1704431 - Nylon Lock Nut - 5/16” SSTSP/N 1118584 Rev. K2End Caps - Galvanized SteelSTEP 1: Apply edge trim to caps. Center end caps on box. Evenly space and mark fi ve hole locations on top rail box and caps. Drill 5/16” holes at marked locations.TOP RAILNOTE: End caps may need slight modifi cations to fi t box.22DRILL 5/16” HOLESTIP: Use bead of caulk or rubber seal where cap meets top rail to improve watertightness of end caps.34EDGE TRIMSTEP 3: Center end cap bracke ts under truss tube. Mark locations of slotted holes on box and end caps.TRUSS TUBEEND CAP BRACKETMARK SLOTLOCATIONS1DRILL 5/16” HOLESEDGE TRIMSTEP 4: Drill 5/16” holes at marked locations on box. Fasten bracket to box with screws E . Use washers S and nuts N where possible.TIP: Thread 3/8” x 1” self-tapping screws into top rail, back screws out, slide cap into place and replace and tighten screws.STEP 5: Drill 11/16” holes and fasten end cap to brack-et with screws B , fl at washers R , lock wash-ers Q and nuts K .DRILL11/16”HOLESSTEP 2: Fasten end cap to top rail with screws E . Use washers S and nuts N where possible.DRILL 5/16” HOLESDRILL 5/16” HOLESCENTER OF TRUSS TUBENOTE: For optimal water run-off and tarp sup-port, RAISE CENTER OF TRUSS TUBE SIDE OF CAP level with or slightly above sides of cap while fastening sides of caps to bracket.Item Part # Description 1. ___*___ Galv. 10” Rise Cap - Face Mt. 2. ___*___ Galv. 10” Rise Cap - Top Mount 3. 1118189 High Rise Face Mount End Cap Bracket 4. 1118596 Edge Trim - 30” B. 1704441 Flange Button Hd. Screw - 5/16” x 1” E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700411 Hex Nut - 5/16” N. 1700407 Hex Nut - 3/8” Q. 1700433 Lock Washer - 5/16” R. 1700428 Flat Washer - 5/16” S. 1700434 Lock Washer - 3/8” *Specify style and sizeSNBRQE KNSENSEESNBNJPENSP/N 1118584 Rev. K3End Caps - Galvanized FlatSTEP 2: Center cap on front extension and clamp into position.Item Part # Description 1. 1119743 Galvanized Flat Cap - 143” 1119747 Galvanized Flat Cap - 131” 2. 1118596 Edge Trim - 30” B. 1704441 Flange Button Hd. Screw - 5/16” x 1” E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700411 Hex Nut - 5/16” N. 1700407 Hex Nut - 3/8” Q. 1700433 Lock Washer - 5/16” S. 1700434 Lock Washer - 3/8”STEP 4: Fasten cap to front extension with screws E , washers S and nuts N .STEP 5: Mark and drill 5/16” holes through corners of cap and top rails, aligning holes with truss tube as shown. Fasten corners of cap to side rails with 5/16” cap screws B , washers Q and nuts K .STEP 3: Drill fi ve equally spaced 5/16” holes through face of cap and front extension.FRONT EXTENSIONFACE OF CAPCAPDRILL 5/16” HOLESTRUSS TUBECAP SUPPORT HOLERIDGE STRAP HOLE11EQUAL SPACEEQUAL SPACEEQUAL SPACEEQUAL SPACELIP OUTFRONT EXTENSIONCAPFRONT EXTENSIONFRONT EXTENSIONCAPTOP RAILTRUSS TUBEDRILL 5/16” HOLESCAP2STEP 1: Place edge trim on sides of end caps.EDGE TRIMEND CAPSNEBQKKQBNSEP/N 1118584 Rev. K4Galvanized Flat Caps - Cap Support Brace1CAP SUPPORT BRACECAP SUPPORT BRACEFLAT CAPFRONT OF GRAIN CART EXTENSIONNOTE: To be used with kits containing fl at galvanized caps. SIDE VIEWVIEWED FROM INSIDE GRAIN CARTMARK & DRILL 13/32” HOLESSTEP 2: Fasten cap support braces into pre-drilled holes in fl at cap as shown, using screws F , washers S and nuts N . Finger tighten.STEP 3: Mark and drill 13/32” holes in extension using cap support brace as a guide.STEP 4: Fasten cap support braces to grain cart using screws E , washers S and nuts N .STEP 5: Secure all fasteners.STEP 1: Align cap support braces with inside holes on edge of end cap, positioning braces as shown. Using holes in end cap as a guide, drill 13/32” holes through braces. On lip-out extensions, trim braces fl ush with edge of cap.Item Part # Description 1. 1119746 Cap Support Brace E. 1700400 Self-Tapping Screw - 3/8” x 1” F. 1703964 Truss Hd. Screw - 3/8” x 1 1/4” N. 1700407 Hex Nut - 3/8” S. 1700434 Lock Washer - 3/8” CAP SUPPORT BRACECAP SUPPORT BRACELIP OUTLIP INTRIMDRILL 13/32” HOLEDRILL 13/32” HOLESENNFSNSFNSEP/N 1118584 Rev. K5Bows - Galvanized SteelSTEP 3: Align center of brackets with mark. Clamp brack-ets to rails.STEP 1: Mark bow bracket locations on top rails as shown. STEP 6: Adjust bow brackets vertically to create a distance of 3” to 6” between bend in bow shank and point where tarp will contact bow.BOXES UP TO 8’ WIDESTEP 4: Place bow into bow bracket. Place loose bow shank in opposite bow bracket.STEP 5: Align bow with bow shank. Mark and cut bow at point where bend starts on shank. Grind edges and install fi nished bows into bow brackets.BOWBOW SHANKBOW BRACKETBOW BRACKETSTEP 7: Mark and drill 5/16” holes, then mount brackets with screws E , washers S and nuts N .12EQUAL SPACEEQUAL SPACEBOWBOW SHANKTOP RAIL ON BOXBOW BRACKETCUT BOW AT MARKNOTE: Shur-Co® recommends welding shank to bow.SINGLE BOW BRACKETBOW MOUNTING CAVITYMARK TOP RAILNOTE: Refer to note under Hardware Identifi cation on page 1 for drill size.Item Part # Description 1. 1117905 Std. High Rise Bow - 89” to 95” 1100762 Std. High Rise Bow - 96” to 102” ___*___ X-Wide High Rise Bow 2. 1106925 Std. High Rise Bow Shank 3. ___*___ X-Wide High Rise Bow Shank 4. 1120836 Single Bow Bracket 5. 1111420 Bow Shank Sleeve 6. 1111421 Adjustable Bow Bracket E. 1700400 Self-Tapping Screw - 3/8” x 1” F. 1703964 Cap Screw - 3/8” x 1 3/4” S. 1700434 Lock Washer - 3/8” N. 1700407 Hex Nut - 3/8”* Specify style and size4 56DRILL 5/16” HOLES (SEE NOTE ON PAGE 1)30”SHORT SIDE UP TALL SIDE UPLIP IN LIP OUTADJUSTABLE BRACKETSLOPEDSTEP 2: Position single bow brackets according to step 6 with short side up for lip-in boxes or tall side up for lip-out boxes. If using adjustable bow bracket for grain carts with sloped side rails, position short side down.SHORT SIDE DOWNADJUSTABLE BRACKETSINGLE BOW BRACKET30”NOTE: Bows must be at least 1” to 2” above end caps.3LOWER BRACKETS TO REDUCE TARP WEARCORRECT POSITIONREDUCES TARP WEAR3”-6” DISTANCE DISTANCE LESS THAN 3”NSEFESNNSEP/N 1118584 Rev. K6Bows - Horizontal ShankSTEP 1: Mark bow bracket locations on top rails as shown in step 1 on page 5. Align bows with brackets as shown below.DRIVER SIDE RAILCENTER LINEPASSENGER SIDE RAILREARFRONTBOW13322NOTE: To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.4STEP 2: Mark and drill 13/32” holes. Fasten bow brackets with screws F , lock washers S and nuts N .BOW BRACKETDRIVER SIDE RAILSHANK HOLDER ON TOPINCORRECTTOP OF RAILCORRECTSHANK HOLDERON SIDEItem Part # Description 1. 1120303 Bow Weldment - 113” to 122” x 6” Rise 1120304 Bow Weldment - 123” to 132” x 6” Rise 1120305 Bow Weldment - 133” to 142” x 6” Rise 1120306 Bow Weldment - 143” to 152” x 6” Rise 1120307 Bow Weldment - 153” to 162” x 6” Rise 2. 1117665 Bow Bracket - 90° 3. 1701577 Cotter Pin 4. 1117683 Bow Shank - 90° F. 1703964 Truss Hd. Machine Screw - 3/8” x 1 1/4” N. 1700407 Hex Nut - 3/8” S. 1700434 Lock Washer - 3/8”STEP 3: Insert bow and shank weldment into bow bracket.TOP OF RAILBOW BRACKETBOW & SHANK WELDMENTTOP OF RAILSTEP 4: Insert loose bow shank into opposite bow bracket. Align bow with bow shank. RECOMMENDED: Weld shanks to bows.BOW BRACKETBOW & SHANK WELDMENTLOOSE BOW SHANKTOP OF RAILSTEP 5: Install bows into bow brackets and secure with cotter pins.STEP 6: Repeat process for all bows.BOWCOTTER PINBOW BRACKETTOP OF RAILFSNNFSFNSP/N 1118584 Rev. K7Ridge Straps12STEP 3: Thread strap over bows and through ratchet and tighten.NOTE: Keep ridge strap tight for adequate tarp support. Check tension regularly.Item Part # Description 1. 1118520 Ridge Strap w/Hook - 1” x 10’ 1118522 Ridge Strap w/Hook - 1” x 14’ 1118524 Ridge Strap w/Hook - 1” x 24’ 2. 1118511 Ratchet w/1” Ridge Strap/HookPOSITION RATCHET HANDLE UNDER RIDGE STRAP TO PREVENT TARP WEARSTEP 1: Hook ridge strap anchor to center hole on end cap.RIDGE STRAPANCHOREND CAPSTEP 2: Hook ratchet strap anchor to center hole on end cap. RATCHET STRAPANCHOREND CAP For two ridge straps attach anchors to holes on each side of center hole. CENTER HOLECENTER HOLEP/N 1118584 Rev. K8Tarp Stops - Aluminum Easy-Off12345Item Part # Description 1. 1100834 Easy-Off Cast Alum. Tarp Stop Upright 2. 1105168 6” Offset Easy-Off Cast Alum. Tarp Stop Upright 3. 1100833 Easy-Off Tarp Stop Body 4. 1704380 Bowtie Cotter Pin 5. 1703604 Clevis Pin - 5/16” x 2 7/8” 6. 1100814 Tarp Stop Bracket E. 1700400 Self-Tapping Screw - 3/8” x 1” N. 1700407 Hex Nut - 3/8” S. 1700434 Lock Washer - 3/8”1 1/4”12”TARP STOP BODYSTEP 1: Locate fi rst tarp stop body 12” from front edge of box, and 1 1/4” below top of side rail. Mark and drill holes and fasten to box with screws E , lock washers S and nuts N .STEP 2: Locate second tarp stop body 12” from rear edge of box and 1 1/4” below top of side rail. Mark and drill holes and fasten with screws E , lock washers S and nuts N .12”1 1/4”NNOTE: Install tarp stop body on vertical surface. Fasten through holes that best fi t top rail confi guration.6TARP STOP BRACKETSTEP 3: Equally space remaining tarp stop bodies. Mark and drill holes and fasten to box with screws E , lock washers S and nuts N .12”TARP STOP BODYTARP STOP BODYTARP STOP BODYTARP STOP UPRIGHTCLEVIS PINREAR OF TRAILERNOTE: Align bowtie cotter pins toward rear of trailer as shown.STEP 4: Align lower holes in tarp stop uprights with lower holes in tarp stop bodies. Insert clevis pins through aligned holes and secure with bowtie cotter pins. BOWTIECOTTER PINNOTE: For reverse roll, tarp stops will be on driver side of box.NOTE: Refer to note on page 1 for drill size.LIP-OUT TOP RAILTARP STOP BODYEQUAL SPACEEQUAL SPACEESNENSENSSNE ESEP/N 1118584 Rev. K9Tarp Assemblies123STEP 2: Install end plugs into ends of fi xed tube.STEP 1: Measure tarp. Open tarp and stretch tight. Measure and compare with tarp length and width specifi ed on sheet attached to tarp. Do not proceed with installation if tarp length or width doesn’t match what is specifi ed on sheet. Call Shur-Co® or your local dealer for altera-tions or a replacement tarp. STEP 3: Insert fi xed tube into 4” tarp pocket. Extend tube 1” past tarp edge, align pre-punched hole in tarp with 3/16” hole in fi xed tube and secure with rivet T . STEP 4: Stretch tarp along fi xed tube until second hole in tarp is aligned with second hole in fi xed tube and secure second rivet T on opposite end of fi xed tube.4” TARP POCKETFIXED TUBETARPEND PLUG4FRONT OF BOXItem Part # Description 1. ___*___ Fixed Tube 2. 1700523 Plastic End Plug 3. ___*___ Roll Tube 4. ___*___ Tarp T. 1704337 Blind Rivet - 3/16” x 3/8”* Specify box length and widthMEASURE TARP LENGTHSTEP 5: Roll tube. Align roll tube into 6 1/4” pocket in tarp so channel in roll tube lines up with rod sewn inside tarp pocket. Make sure hole in roll tube and hole in tarp are on same side of rod. Insert roll tube into tarp pocket, fi tting rod into channel. Align hole near end of roll tube with hole in tarp. Fasten with rivet T . At opposite end of roll tube, stretch tarp until hole in tarp aligns with hole in roll tube. Fasten with rivet T .NOTE: Tarps cannot be returned at Shur-Co’s expense beyond this point. Tarps damaged beyond this point may be returned for repair or replacement at owner’s expense.TARP POCKETTIP: Infl ate 6 1/4” tarp pocket with air chuck while inserting roll tube.ROLL TUBECHANNELHOLE IN TARP POCKETHOLE IN ROLL TUBEMEASURE TARP WIDTHBLACK END(FRONT)RED END(REAR)RED END - REAR OF BOXNOTE: Rod must extend past edge of tarp but must not extend past edge of roll tube. Trim rod, if required.NOTE: Insert black end of roll tube into tarp, inserting from right to left. Repeat for fi xed tube, inserting from right to left.INSERT FIXED TUBE FROM THIS DIRECTIONINSERT ROLL TUBE FROM THIS DIRECTIONTTTTP/N 1118584 Rev. K10Tarp Spool Assemblies1234658157OFFSET TABSTEP 2: Insert spring into spool so offset tab goes through small hole in spool. SPRING/SPOOL ASSEMBLYO-RINGFRONT SPRINGTEFLON® GREASESMALL HOLEFRONT SPOOLCARTRIDGE SHAFTSTEP 4: Turn f ron t spoo l (marked L) and push to fully engage spring in roll tube.STEP 6: Rear. Repeat steps 1 to 5 on rear end of roll tube, using rear spool (marked R) and red spring. Install on car-tridge with red marking.SPOOLS MARKED:L = FRONTR = REARSTEP 5: Slide spacer on cartridge tube. Align holes with cartridge tube and fasten with cap screw C and nut L . Tighten. Push O-ring against spool. SPACERCARTRIDGE TUBESPOOLO-RINGSPOOLS MARKED:L = FRONTR = REARNOTE: Spacer should fi t tight against face of spool.STEP 1: Slide O-ring onto roll tube. Lubricate inside of front spool (marked L) with Tefl on® grease.STEP 3: Insert spring and spool onto cartridge shaft. Continue to slide spring/spool assembly into cartridge/roll tube assembly until it stops.ROLL TUBECARTRIDGE/ROLL TUBE ASSEMBLYItem Part # Description 1. 1118228 Cartridge Spacer 2. 1704372 Front Cable Spool L - Up to 120” 1704435 Front Cable Spool L - 121” to 144” 3. 1704290 O-Ring Seal 4. 1118230 Front Spring - Black 5. ___*___ Roll Tube 6. 1118229 Rear Spring - Red 7. 1704373 Rear Cable Spool R - Up to 120” 1704436 Rear Cable Spool R - 121” to 144” 8. 1704331 Tefl on® Grease C. 1701468 Cap Screw - 5/16” x 1 3/4” L. 1702492 Top Lock Nut - 5/16”BLACK CARTRIDGENOTE: This section of spring is fl at.BLACK CARTRIDGEBLACK END(FRONT)RED END(REAR)CLLCCLP/N 1118584 Rev. K11Tarp InstallationFIXED TUBEDRILL 3/16” HOLES PLASTIC WASHERSTEP 5: Unroll tarp over bows and end caps so roll tube hangs on opposite side of box. Ensure roll tube and tarp are centered from front to back of box.EQUAL SPACE EQUAL SPACEROLL TUBESTEP 1: Wind tarp completely around roll tube. Lift rolled-up tarp assembly onto fi xed tube side of grain cart.STEP 2: Center tarp on grain cart, overlapping end caps. Unroll tarp so fi xed tube hangs over edge of box. Square up tarp and fi xed tube. Adjust tarp so fi xed tube rests squarely in tarp stop bodies. STEP 3: Align upper holes in tarp stop uprights with upper holes in tarp stop bodies. Insert clevis pins through aligned holes and secure with bowtie cotter pins. Repeat for each tarp stop. NOTE: Align cotter pins toward rear of trailer as shown.FIXED TUBETARP STOPSHOWN ASSEMBLEDUPPER HOLESCLEVIS PINCOTTER PINFIXED TUBE IN TARP STOP BODYREAR OF TRAILERItem Part # Description 1. 1118037 Plastic Washer - Black 2. 1703604 Clevis Pin - 5/16” x 2 7/8” 3. 1704380 Bowtie Cotter Pin A. 1700398 Self-Drilling Screw - 1/4” x 3/4”TARP STOP UPRIGHT (OFFSET)TARP STOP BODY123STEP 4: At center tarp stop, hold plastic washer against tarp stop body. Using washer as a guide, drill 3/16” hole through tarp and fi xed tube. Using #3 Phillips bit, thread self-drilling screw A through hole in fi xed tube. Remove screw and use screw to fasten washer to fi xed tube. Do not overtighten. Repeat on other side of tarp stop body. NOTE: For reverse roll, front cable spool L will be at rear of box and rear cable spool R will be at front of box.EQUAL SPACE EQUAL SPACEAAP/N 1118584 Rev. K12Ratchet/Cable AssembliesItem Part # Description 1. 1704295 Galvanized Cable - 139” 1704294 Galvanized Cable - 151” 1704514 Galvanized Cable - 175” 2. 1118275 Ratchet Strap Assembly - 18” 1118276 Ratchet Strap Assembly - 42” E. 1700400 Self-Tapping Screw - 3/8” x 1” H. 1702573 Cap Screw - 3/8” x 2 1/2” N. 1700407 Hex Nut - 3/8” S. 1700434 Lock Washer - 3/8”STEP 1: With tarp closed (covered position), attach stop sleeve end of cable to channel on end of spool. Wrap cable around spool, making sure cable follows grooves. Stop when cable reaches slot in spool. Attach ball end of cable to ratchet strap hook.STEP 2: Release ratchet and pull down until mark on strap is visible (about 9 1/4”).STEP 4: Mark and drill 5/16” holes. Fasten ratchet bracket to box with 3/8” x 1” self-tapping screws E , lock washers S and nuts N .STEP 3: To ensure cable winds correctly in spool grooves, push ratchets out so cable moves 1/4”.12CHANNELSTOP SLEEVE ENDBALL ENDRATCHET STRAP HOOKMARK 9 1/4”1/4” 1/4”PUSHRATCHETSOUTEQUAL SPACE EQUAL SPACESTEP 3A: If vertical surface is too short to mount ratchets. Mark location for 3/8” holes after ratchets are pushed out so cable moves 1/4”. Drill holes. Tighten nut on screw H and fasten to box with lock washer S and nut N . Guide cable around cap screw and rotate ratchet bracket to fi t on vertical surface.1/4”NNSRATCHETBRACKETHES NN SNHSNEP/N 1118584 Rev. K13Crank Arms - StandardSTEP 1: Insert crank arm into crank extension. Secure with round wire lock pin. STEP 2: Insert crank hose assembly into opposite end of crank extension. Fasten with screw G and nut P . Finger tighten.CRANK EXTENSIONCRANK ARMCRANK HOSE ASSEMBLYCRANK EXTENSION63198101272NOTE: Adjust crank arm length after opening and closing tarp. Secure with round wire lock pin.13Item Part # Description 1. 1118731 Standard Crank Arm - 24” 2. 1118732 Long Crank Arm - 60” 3. 1118729 Crank Extension - 80” 4. 1118757 Crank Extension - 96” 5. 1118730 Crank Extension - 33” 6. 1118722 Crank Hose Assembly 7. 1700526 Wire Lock Pin 8. 1100574 Cable w/Snap 9. 1100306 Retainer Bushing 10. 1100040 Crank Retainer J-Hook 11. 1118640 Offset Pinless Crank Retainer Kit 12. 1100033 Crank Retainer Standoff - 7” 1109478 Crank Retainer Standoff - 11” 13. 1704427 Wire Lock Pin - Round E. 1700400 Self-Tapping Screw - 3/8” x 1” G. 1700369 Cap Screw - 3/8” x 1 3/4” J. 1702996 Cap Screw - 1/2” x 1 1/4” N. 1700407 Hex Nut - 3/8” P. 1700418 Centerlock Nut - 3/8” S. 1700434 Lock Washer - 3/8”11ROUND WIRELOCK PINSTEP 3: Remove nut and cap screw from spacer on rear (red) end of roll tube. Slide crank hose assembly end into cartridge tube protruding from roll tube. Align holes, reinsert cap screw C and tighten nut L .ROLL TUBESPACERCARTRIDGE TUBESTANDOFFBUSHINGPINLESS OFFSET CRANK RETAINERSTEP 4: Assemble stand-off, bushing and J-hook or pinless offset crank reta iner wi th cap screw J . Assemble pinless offset compo-nents per instruction sheet P/N 1114601. J-HOOK45GPNSEJPGJCLP/N 1118584 Rev. K14Crank Arms - Standard - continuedIMPORTANTP/N: 1704414STEP 6: Drill 5/16” holes and fasten crank retainer to box with screws E , lock washers S and nuts N . If using J-hook, snap cable onto wire lock pin and fasten cable between box and standoff. STANDOFFCABLEWIRE LOCK PINJ-HOOKSTEP 5: Mark locations for one or two crank retainers on back of box where they are accessible by crank assembly from open or closed positionLOCATE CRANK RETAINER TO HOLD CRANK EXTENSION PORTION OF CRANK ASSEMBLY.CRANK EXTENSIONJ-HOOKPINLESS CRANK RETAINERSTANDARD OPTION DUAL OPTIONPINLESS OFFSET CRANK RETAINERSTEP 1: Determine tarp tension. Tighten ratchets to apply initial tension to tarp. Note position of channels on front and rear spools as initial tarp tension is reached.STEP 2: Tighten ratchet so channels rotate 90° from original position. Open and close tarp system fi ve or six times to allow cable to seat in spool grooves and tarp to pull snug. Check position of channel and retighten ratchet as needed to rotate channel 90° from initial position.NOTE: Ratchet must be in locked position to hold tension. Do not release tension to operate system.STEP 3: The below decal must be installed near the ratchets.Do not adjust ratchets during operation of tarping systemCAUTIONNOTE INITIAL POSITION OF CHANNEL AND TIGHTEN RATCHET SO CHANNEL ROTATES 90° FROM ORIGINAL POSITIONRATCHET SHOWN IN LOCKED POSITIONCHANNEL SHOWN ROTATED 90°CABLE TENSIONEN SP/N 1118584 Rev. KCrank Arms - Stainless Steel15STEP 1: Insert end of crank extension into fl ex arm joint assembly. Fasten with screw D and nut M . Finger tighten.FLEX ARM JOINT ASSEMBLY1547263STEP 2: Assemble standoff, bushing and J-hook or pinless offset crank retainer with screw J . Assemble pinless offset components per instruction sheet P/N1114601.STANDOFFJ-HOOKBUSHINGPINLESS OFFSET CRANK RETAINER8Item Part # Description 1. 1122011 Crank Arm Assembly - SS 2. 1122010 Flex Arm Joint Assembly - SS 3. 1700526 Wire Lock Pin 4. 1100574 Cable w/Snap 5. 1100306 Retainer Bushing 6. 1118640 Offset Pinless Crank Retainer Kit 7. 1100040 Crank Retainer J-Hook 8. 1100033 Crank Retainer Standoff - 7” 1109478 Crank Retainer Standoff - 11” D. 1704334 Cap Screw - 5/16” x 1 3/4” - SS E. 1700400 Self-Tapping Screw - 3/8” x 1” S. 1700434 Lock Washer - 3/8” N. 1700407 Hex Nut - 3/8” M. 1704431 Nylon Lock Nut - 5/16” - SS J. 1702996 Flanged Cap Screw - 1/2” x 1 1/4”CRANK EXTENSIONNOTE: Refer to note on page 1 for drill size.STEP 3: Remove nut and cap screw from spacer on rear (red) end of roll tube. Slide crank hose assembly end into cartridge tube protruding from roll tube. Align holes, reinsert cap screw C and tighten hex nut L .ROLL TUBECARTRIDGE TUBESPACERCRANK HOSE ASSEMBLYDM N SEJDMJCLP/N 1118584 Rev. K Crank Arms - Stainless Steel - continued16IMPORTANTP/N: 1704414STEP 5: Drill 5/16” holes and fasten crank retainer to box with screws E , lock washers S and nuts N . If using J-hook, snap cable onto wire lock pin and fasten cable between box and standoff. STANDOFFCABLEWIRE LOCK PINJ-HOOKSTEP 4: Mark locations for one or two crank retainers on back of box where they are accessible by crank assembly from open or closed positionCRANK ARMJ-HOOKPINLESS CRANK RETAINERSTANDARD OPTION DUAL OPTIONPINLESS OFFSET CRANK RETAINERSTEP 1: Determine tarp tension. Tighten ratchets to apply initial tension to tarp. Note position of channels on front and rear spools as initial tarp tension is reached.STEP 2: Tighten ratchet so channels rotate 90° from original position. Open and close tarp system fi ve or six times to allow cable to seat in spool grooves and tarp to pull snug. Check position of channel and retighten ratchet as needed to rotate channel 90° from initial position.NOTE: Ratchet must be in locked position to hold tension. Do not release tension to operate system.STEP 3: The below decal must be installed near the ratchets.Do not adjust ratchets during operation of tarping systemCAUTIONNOTE INITIAL POSITION OF CHANNEL AND TIGHTEN RATCHET SO CHANNEL ROTATES 90° FROM ORIGINAL POSITIONRATCHET SHOWN IN LOCKED POSITIONCHANNEL SHOWN ROTATED 90°CABLE TENSIONEN SP/N 1118584 Rev. K17Replacement PartsEND CAPS - GALVANIZED STEEL Item Part # Description 1118594 Galvanized Cap Mounting Hardware - Bolt Kit 1118595 Galvanized Cap Mounting Hardware w/Edge Trim 1. ___*___ Galvanized Low Rise Cap - Face Mount ___*___ Galvanized High Rise Cap - Face Mount ___*___ Galvanized X-Wide Cap - Face Mount 2. ___*___ Galvanized Low Rise Cap - Top Mount ___*___ Galvanized High Rise Cap - Top Mount ___*___ Galvanized X-Wide Cap - Top Mount 3. 1118188 Low Rise End Cap Bracket - Face Mount 1118189 High Rise End Cap Bracket - Face Mount 4. 1118596 EdgeTrim - 30” 5. 1704441 Flange Button Hd. Screw - 5/16” x 1” 6. 1700400 Self-Tapping Screw - 3/8” x 1” 7. 1700411 Hex Nut - 5/16” 8. 1700407 Hex Nut - 3/8” 9. 1700434 Lock Washer - 3/8” 10. 1700433 Lock Washer - 5/16” 11. 1700428 Flat Washer - 5/16” 12. 1704417 Cable-Lok™ Decal 13. 1118191 Low Rise End Cap Bracket - Top Mount 14. 1118192 High Rise End Cap Bracket - Top Mount *Specify size1239874116105986986121413END CAPS - GALVANIZED FLATItem Part # Description 1. 1119743 Galvanized Flat Cap - 143” 1119747 Galvanized Flat Cap - 131” 2. 1118596 Edge Trim - 30” 3. 1119746 Cap Support Brace 4. 1704441 Flange Button Hd. Screw - 5/16” x 1” 5. 1700400 Self-Tapping Screw - 3/8” x 1” 6. 1703964 Truss Hd. Screw - 3/8” x 1 1/4” 7. 1700411 Hex Nut - 5/16” 8. 1700407 Hex Nut - 3/8” 9. 1700433 Lock Washer - 5/16” 10. 1700434 Lock Washer - 3/8”124567891035108P/N 1118584 Rev. K18Replacement PartsRIDGE STRAPS Item Part # Description 1118521 Ridge Strap Kit w/Hook - 10’ 1118523 Ridge Strap Kit w/Hook - 14’ 1118525 Ridge Strap Kit w/Hook - 24’ 1. 1118520 Ridge Strap w/Hook - 1” x 10’ 1118522 Ridge Strap w/Hook - 1” x 14’ 1118524 Ridge Strap w/Hook - 1” x 24’ 2. 1118511 Ratchet w/1” Ridge Strap/Hook212148910BOWS - GALVANIZED STEEL Item Part # Description 1. 1116120 Standard Low Rise Bow - 85” to 92” 1100760 Standard Low Rise Bow - 93” to 102” 1117905 Standard High Rise Bow - 89” to 95” 1100762 Standard High Rise Bow - 96” to 102” 1118724 X-Wide High Rise Bow - 109” 1119227 X-Wide High Rise Bow - 99” to 104” 1119220 X-Wide High Rise Bow - 104 1/2” to 109 1/2” 1119219 X-Wide High Rise Bow - 110” to 115” 1119218 X-Wide High Rise Bow - 115 1/2” to 121” 1119217 X-Wide High Rise Bow - 121 1/2” to 127” 1119216 X-Wide High Rise Bow - 127 1/2” to 134” 1119215 X-Wide High Rise Bow - 134 1/2” to 141” 2. 1106925 Standard High Rise Bow Shank 1100695 Standard Low Rise Bow Shank 3. 1119233 X-Wide Bow Shank - 99” to 109 1/2” 1119232 X-Wide Bow Shank - 110” to 127” 1119231 X-Wide Bow Shank - 127 1/2” to 141” 4. 1120836 Single Bow Bracket 5. 1111420 Bow Shank Sleeve 6. 1111421 Adjustable Bow Bracket 7. 1700369 Cap Screw - 3/8” x 1 3/4” 8. 1700400 Self-Tapping Screw - 3/8” x 1” 9. 1700407 Hex Nut - 3/8” 10. 1700434 Lock Washer - 3/8”79561089104BOWS - HORIZONTAL SHANKItem Part # Description 1. 1120303 Bow Weldment - 113” to 122” x 6” Rise 1120304 Bow Weldment - 123” to 132” x 6” Rise 1120305 Bow Weldment - 133” to 142” x 6” Rise 1120306 Bow Weldment - 143” to 152” x 6” Rise 1120307 Bow Weldment - 153” to 162” x 6” Rise 2. 1117665 Bow Bracket - 90° 3. 1701577 Cotter Pin 4. 1117683 Bow Shank - 90° 5. 1703964 Truss Hd. Machine Screw - 3/8” x 1 1/4” 6. 1700407 Hex Nut - 3/8” 7. 1700434 Lock Washer - 3/8”13 46573465722P/N 1118584 Rev. K19Replacement PartsTARP STOPS - ALUMINUM EASY-OFF Item Part # Description 1111094 Easy-Off Aluminum Tarp Stop w/Mounting Hardware 1111095 Offset Easy-Off Tarp Stop w/Mounting Hardware 1101407 Easy-Off Cast Tarp Stop 1105169 6” Offset Easy-Off Cast Tarp Stop 1118389 Bowtie Cotter Pin/Ring Assembly 1. 1100834 Easy-Off Cast Alum. Tarp Stop Upright 2. 1105168 6” Offset Easy-Off Cast Alum. Tarp Stop Upright 3. 1100833 Easy-Off Tarp Stop Body 4. 1100814 Tarp Stop Bracket 5. 1704380 Bowtie Cotter Pin 6. 1703604 Clevis Pin - 5/16” x 2 7/8” 7. 1700400 Self-Tapping Screw - 3/8” x 1” 8. 1700434 Lock Washer - 3/8” 9. 1700407 Hex Nut - 3/8” 21645 873TARP TUBES Item Part # Description 1. * Roll Tube 2. 1700051 Fixed Tube - 1 1/8” x 16’ 1700049 Fixed Tube - 1 1/8” x 20’ 1701428 Fixed Tube - 1 1/8” x 24’ 3. 1118037 Black Plastic Washer 4. 1700398 Self-Drilling Screw - 1/4” x 3/4” 5. 1704337 Blind Rivet - 3/16” x 3/8” 6. 1700523 Plastic End Plug * Specify box length265134RATCHET/CABLE ASSEMBLIES Item Part # Description 1118993 18” Ratchet Strap/139” Galvanized Cable Kit 1118994 18” Ratchet Strap/151” Glavanized Cable Kit 1119320 18” Ratchet Strap/175” Glavanized Cable Kit 1118995 42” Ratchet Strap/139” Galvanized Cable Kit 1118996 42’ Ratchet Strap/151” Galvanized Cable Kit 1119321 72” Ratchet Strap/175” Galvanized Cable Kit 1. 1704295 Galvanized Cable/139” 1704294 Galvanized Cable/151” 1704514 Galvanized Cable/175” 2. 1704421 Ratchet Handle - 2” 3. 1118275 Ratchet Strap Assembly - 18” 1118276 Ratchet Strap Assembly - 42” 4. 1700400 Self-Tapping Screw - 3/8” x 1” 5. 1700434 Lock Washer - 3/8” 6. 1700407 Hex Nut - 3/8” 7. 1702573 Cap Screw - 3/8” x 2 1/2” 8. 1118272 Adjustable Ratchet Bracket124356785669789P/N 1118584 Rev. K20Replacement PartsTARP SPOOL ASSEMBLIES Item Part # Description 1118991 Front Cartridge Kit 1118992 Rear Cartridge Kit 1. 1118228 Cartridge Spacer 2. 1701468 Cap Screw - 5/16” x 1 3/4” 3. 1702492 Top Lock Nut - 5/16” 4. 1704372 Front Cable Spool - Up to 120” 1704435 Front Cable Spool - 121” to 144” 5. 1704290 O-Ring Seal 6. 1118230 Front Spring - Black 7. ____*__ Roll Tube 8. 1118229 Rear Spring - Red 9. 1704373 Rear Cable Spool - Up to 120” 1704436 Rear Cable Spool - 121” to 144” 10. 1704331 Tefl on® Grease 11. 1118194 Cartridge Clamp 12. 1118200 Rear Cartridge 13. 1118198 Front Cartridge 14. 1704237 Carriage Bolt - 5/16” x 1” 15. 1704297 Nylon Lock Nut - 5/16” * Specify size7685913254312101211131415141511CRANK ARMS & CRANK RETURNS - STANDARD Item Part # Description 1118988 Standard Cable-Lok™ Crank Arm Kit 1118989 Long Cable-Lok™ Crank Arm Kit 1118990 Short Cable-Lok™ Crank Arm Kit 1100386 Crank Retainer Kit w/7” Standoff 1118640 Offset Pinless Crank Retainer Kit w/7” Standoff 1120633 Crank Retainer Kit w/11” Standoff 1. 1118731 Standard Crank Arm 2. 1118732 Long Crank Arm 3. 1118729 Crank Extension - 80” 4. 1118730 Crank Extension - 33” 5. 1118757 Crank Extension - 96” 6. 1118722 Crank Hose Assembly - 12” 7. 1704427 Wire Lock Pin - Round 8. 1700526 Wire Lock Pin 9. 1100574 Cable w/Snap 10. 1100306 Retainer Bushing 11. 1118659 Offset Pinless Crank Retainer Kit 12. 1100040 Crank Retainer J-Hook 13. 1100033 Crank Retainer Standoff - 7” 1109478 Crank Retainer Standoff - 11” 14. 1700400 Self-Tapping Screw - 3/8” x 1” 15. 1700369 Cap Screw - 3/8” x 1 3/4” 16. 1700434 Lock Washer - 3/8” 17. 1700407 Hex Nut - 3/8” 18. 1700418 Centerlock Nut - 3/8” 19. 1702996 Cap Screw - 1/2” x 1 1/4” 20. 1118641 Offset Crank Retainer J-Hook 21. 1118657 Crank Retainer Base Plate - Swivel 22. 1700427 Flat Washer - 1/4” 23. 1703133 Clevis Pin - 5/16” x 1 3/4” 24. 1704380 Bowtie Cotter Pin - 1 3/8” 25. 1114600 Offset Pinless Crank Retainer Lock 26. 1703134 Tension Spring 27. 1116554 Crank Support Base Plate 28. 1116555 Crank Support Bracket 29. 1116556 Swivel Base Plate 30. 1116557 Swivel Support Brace24 561315187913171611141912108171620 21 2214232425261716142728172930141414CRANK ARMS - STAINLESS STEELItem Part # Description 1. 1122011 Crank Arm Assembly - SS 2. 1704431 Nylon Lock Nut - 5/16” - SS 3. 1704334 Cap Screw - 5/16” x 1 3/4” - SS 4. 1122010 Flex Arm Joint - 12” - SS1234P/N 1118584 Rev. K21Options & AccessoriesSTANDARD TARP REPAIR KITIncludes adhesive, cleaner, 10’ of tarp (specify color) and instructions. PROFESSIONAL TARP REPAIR KIT Repair your tarp using the heat-seal method. No messy adhe-sives or solvents. Kit includes Wagner heat gun, scissors, roller, 12’ of 18-oz. or 22-oz. tarp (specify color) and instructions.BOW COVERSVinyl-coated compound wraps over bows and clips underneath. Reduces tarp wear and grain splatter, prevents rust and provides traction. Extra-widebow covers also available.OPERATION & MAINTENANCEMaintenance ScheduleEvery 2 to 4 weeks:1. Inspect tarp - repair any tears, cuts or worn areas.2. Inspect hardware - securely tighten any loose fasteners.Open tarp from closed position:1. Using both hands, carefully remove crank from crank retainer.2. Extend crank handle to operating position.3. Use crank to roll tarp to fully open position.4. Return crank to crank retainer and secure.Close tarp from open position:1. Using both hands, carefully remove crank from crank retainer.2. Extend crank handle to operating position.3. Use crank to roll tarp fully closed.4. Return crank to crank retainer and secure.1. Tarp must be fully open before loading or unloading box.2. Do not walk or stand on tarp or end caps.3. Keep body and clothing clear of moving parts.4. Do not operate this vehicle at highway speeds unless tarp is fully closed or fully open (fully closed is recommended). SAFETY INSTRUCTIONSManual Operating InstructionsClose cover at all times, except when loading or unloading to extend the life of your Cable-Lok™ system.Open cover while unloading box. Unloading with cover closed will create a vacuum which could cause system damage.2) CLOSING FROM AN OPEN POSITION1) OPENING FROM A CLOSED POSITIONCORRECT TENSION ADJUSTMENTUsing Both Hands, Carefully Remove Crank From The Crank Retainer.Extend Crank Handle To Its Operating Position.Use Crank To Roll Tarp To Fully Open Position.Return Crank To Crank Retainer And Secure.Using Both Hands, Carefully Remove Crank From The Crank Retainer.Extend Crank Handle To Its Operating Position.Use Crank To Roll Tarp To Fully Closed Position.Return Crank To Crank Retainer And Secure.REFER TO OPERATING MANUAL FOR PROPER TENSIONINGRATCHET HANDLEMUST BE IN LOCKED DOWN POSITION TO HOLD TENSIONShur-Co.®, Yankton, SD 1-800-4 SHUR-LOK (1-800-474-8756)P/N: 1704412PLACE ONLY THE LOWER PORTION OF THIS DECAL IN A LOCATION VISIBLE TO THE OPERATOR OR ALL WARRANTIES ARE VOIDATTENTIONTARP MUST BE IN THE OPEN POSITION BEFORE UNLOADING OR LOADING.DO NOT WALK OR STAND ON THE TARP OR END CAPS.DO NOT OPERATE TARP WITH THE BOX IN A RAISED OR ELEVATED POSITION.DO NOT OPERATE THIS VEHICLE AT HIGHWAY SPEEDS UNLESS THE TARP IS IN THE FULLY CLOSED OR FULLY OPEN POSITIONS. NOTE: DRIVING AT HIGHWAY SPEEDS IN THE FULLY CLOSED POSITION IS RECOMMENDED.CABLE-LOK OPERATING INSTRUCTIONS – MANUALNOTE: Manual System. Install warning decal shown above near crank retainer on box or all warranty claims will be void.™TARP OPTIONS22-oz. heavy-duty fabric, multicolored tarps,personalized tarps, reinforcements,extra length or width, 13 vibrant colors available.P/N 1118584 Rev. K22Troubleshooting GuideProblem: Try This:When operating the system, cables do not wind properly in the spool grooves.1. Verify that the spools are not binding on the roll tube. Remove, clean and re-grease, if required. See Springs and Spools, steps 1 to 6.2. Verify that the tarp is centered on the end caps and that the black plastic washers are correctly installed. Measure, center tarp and install washers. See Tarp In-stallation, steps 1 to 5.3. Verify that ratchets are correctly installed. Adjust from side to side. See Cables and Ratchets, step 3.4. Verify cable tension. Adjust as needed. See Cable Tension, steps 1 to 2.When operating the system, the tarp doesn’t roll up evenly. Tarp binds on one or both ends.1. Verify that the spools are not binding on the roll tube. Remove, clean and re-grease, if required. See Springs and Spools, steps 1 to 6.2. Verify cable tension is not too loose. Adjust as needed. See Cable Tension, steps 1 to 2. 3. Verify that the tarp has not been altered or improper-ly repaired. Verify that the tarp length and width have not changed and that the tarp is square.When closed, the tarp is not tight in the middle. 1. Verify cable tension. Adjust as needed. See Cable Ten-sion, steps 1 to 2.2. Verify that the correct number of ridge straps are in-stalled and that they are in the correct location. Move or install as needed. See Ridge Strap, steps 1 to 3.3. Verify correct bow spacing and installation height and that the bows are not damaged. Bow height should be 1” to 2” above cap height. Move, adjust, repair or re-place bows as needed. See Standard Bows, steps 1 to 7.The tarp is worn or has holes. 1. Verify that the tarp is not contacting any sharp edges. See Box Preparation, page 1.2. Consult your local Shur-Co® dealer for repairs or order a tarp repair kit.3. If required, replace tarp or parts with Genuine Shur-Co® parts.P/N 1118584 Rev. KNotes23P/N 1118584 Rev. K Notes24