Super Duty Shur-Lok - Roll Tarp System - Manual

Shur-Lok® Grain Carts& Gravity WagonsP/N 1107910 Rev. WP/N 1107910 Rev..WSHUR-CO® of COLORADO10220 Brighton Rd., Unit #1Henderson, CO 80640Phone - 866.355.9173Fax - 303.289.2298SHUR-CO® of ILLINOIS4350 E. Boyd Rd.Decatur, IL 62521Phone - 866.356.0246Fax - 217.877.8270SHUR-CO® of IOWA3839 Midway Blvd.Ft. Dodge, IA 50501Phone - 866.356.0245Fax - 515.576.5578 SHUR-CO® of OHIO1100 N. Freedom, St. Rt. 88 & 14Ravenna, OH 44266Phone - 866.356.0242Fax - 330.297.5599SHUR-CO® of TEXAS34505 I-10 West, S. Frontage Rd.Brookshire, TX 77423Phone - 866.689.0039Fax - 281.934.3311SHUR-CO® of OKLAHOMA1604 East US Hwy 66El Reno, OK 73036Phone - 866.356.0243Fax - 405.262.3842 SHUR-CO® OF SOUTH DAKOTACorporate HQ and Outlet Store2309 Shur-Lok St., PO Box 713Yankton, SD 57078-0713Phone - 800.474.8756Fax - 605.665.0501 SERVICE CENTERSSHUR-CO® of NORTH DAKOTA920 38th St. NW, Exit 66Fargo, ND 58102Phone - 877.868.4488CANADA - 800.663.0000Fax - 701.277.1283Shur-Co® Terms & ConditionsSHIPPING. All orders are shipped F.O.B. from the Shur-Co®, LLC sites listed below. There will be no full freight allowed or prepaid shipment accepted unless quoted and approved in writing prior to acceptance of the order. All shipments are made by the most reasonable means in accordance with the size and weight of the order, unless specifi ed routing instructions are furnished by the customer. Shipments are made daily via U.P.S. and common carrier. Claims for shortages must be made within 10 days. All claims for damages or loss in transit must be made with the carrier. No collect calls will be accepted. To ensure delivery of orders, we need your full street address and phone number. When you receive your shipment, examine it carefully. Be sure all car-tons listed on the delivery sheet are accounted for. Large items may be packaged separately. If a carton is damaged, open it and inspect the contents before signing for delivery. If merchandise is damaged, describe the damage on the delivery receipt. Failure on your part to document damaged or missing merchandise on the delivery receipt releases the carrier of all liability; repair or replacement will be the customer’s responsibility. WARRANTY. Shur-Co®, LLC warrants that all new products are free from defects in materials and workmanship.* This warranty is effective if products are properly installed and used for the purpose for which they were intended and applies to the original buyer only. Our obliga-tion under this warranty is limited to repairing or, at our option, replac-ing any part that is returned, transportation prepaid, to Shur-Co®, LLC, Yankton, SD, if the product is, in our judgement, defective. All materi-als returned without prior authorization will be refused. We shall not be liable or responsible to supply or pay labor to replace any part found defective nor liable for damages of any kind or nature to person, prod-uct, property or downtime. There are no warranties for used products or products that have been repaired, altered, modifi ed or subjected to misuse, negligence, accident or ordinary wear and tear. We will not honor claims if non-Genuine Shur-Co® parts are used.* Certain products have specifi c warranties that differ from this statement, i.e. motors and electronics. Product-specifi c documentation is available for these items.RETURN POLICY. All sales are fi nal. Returns for warranty must be accompanied by a Return Merchandise Authorization number (RMA#) to ensure proper credit. Transportation charges must be prepaid on returned warranty goods. C.O.D. returns will not be accepted. Upon confi rmation of defi ciencies by inspection, the merchandise will be cor-rected and returned prepaid, or purchase price credited if still under warranty. All other returns are subject to a 15% restocking fee. Any deviations to above merchandise returns must be preapproved. All prices, product listings, sizes, weights and manufacturing details are subject to change without notice. If a return is scheduled to be picked up by Shur-Co®, LLC, no storage charges will be paid by Shur-Co®, LLC prior to pickup. We will pick up the merchandise at our earliest convenience. No person is authorized to modify the foregoing condi-tions of sale whatsoever.Shur-Lok® Grain CartP/N 1107910 Rev. WThank you for buying this tarping system from Shur-Co®. We appreci-ate your confi dence in our products. Please read and thoroughly un-derstand this manual before installing and/or operating this system.Pay particular attention to important safety and operating instructions, as well as warnings and cautions. The hazard symbol is used to alert users to potentially hazardous conditions and is followed by cau-tion, warning or danger messages.Failure to READ AND FOLLOW INSTRUCTIONS could result in fail-ure of your tarping system and/or personal injury. Your trailer require-ments may, however, call for minor variations to these instructions.Please inspect your tarping system periodically. Repair or replace worn or damaged parts to your system.QUESTIONS? CALL OUR HELP LINE:1-866-748-7435MON-FRI 8 AM-5 PM CENTRAL TIMEWe at Shur-Co® are concerned with your safety and the safety of all those operating this system. Therefore, we have provided safety de-cals at various locations on your tarping system. Keep decals as clean as possible at all times. Replace any decal that has become worn or damaged, painted over or otherwise diffi cult to read. Replacement decals are available through Shur-Co® dealers.To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.1. Welder2. #3 Phillips Insert Bit or #3 Phillips Screw Driver (use with 13/64” drill bit)3. #2 Phillips Screw Driver Bit4. Air or Electric Wrench w/9/16” Socket5. 9/16” Combination Wrench6. Electric Drill7. 3/16” Drill Bit8. 1/4” Drill Bit9. 5/16” Drill Bit (for 3/8” self-tapping screws)10. 3/8” Drill Bit (for 3/8” cap screws)11. 13/32” Drill Bit12. Tape Measure13. Pencil14. Clamps15. Band Saw or Hack Saw16. Grinder17. HammerOptionalHot Knife, Spray Paint, Caulk or Rubber SealantBox Preparation .............................................................................. 1Hardware Identifi cation ................................................................... 1End Caps - Face Mount Galvanized ............................................... 2End Caps - Galvanized Steel ......................................................... 3Flat Cap Support Brace .................................................................. 4End Caps - Fabric ........................................................................5-6Shock Cord & Rope Anchors .......................................................... 7Bows - Standard ............................................................................. 8Bows - X-Wide Galvanized Steel .................................................... 9Bows - X-Wide Flat ....................................................................... 10Ridge Straps - 1-Inch .................................................................... 11Ridge Straps - 2-Inch .................................................................... 12Ridge Straps - Metal Caps w/Hook .............................................. 13Ridge Straps - Fabric Caps w/Hook ............................................. 14Tarp Stops - Easy-Off ................................................................... 15Latchplates ................................................................................... 16Tarp Inspection & Fixed Tube ....................................................... 17Ridgepoles .................................................................................... 18Crank & Crank Retainers .............................................................. 19Tarp & Crank Retainers ................................................................ 20Tarp Installation - Roll Tube .......................................................... 21Tarp Stops - Standard ................................................................... 22Returns - Stretch Cord .................................................................. 23Crank Operation ........................................................................... 24Replacement Parts ..................................................................25-29Maintenance & Operation ............................................................. 29Options & Upgrades ..................................................................... 30SAFETYRUST PREVENTIONTOOLS REQUIREDTABLE OF CONTENTSMESSAGE TO OWNERS1. Always wear safety glasses during installation.2. Keep body and clothing clear of moving parts.3. No other use of this system is authorized, except as designed.SAFETY INSTRUCTIONSHardware Identifi cation P/N 1107910 Rev. W11704743 Self-Drilling Screw - #10 x 1/2”1700398 Self-Drilling Screw - 1/4” x 3/4”1700400 Self-Tapping Screw - 3/8” x 1”1702996 Cap Screw - 1/2” x 1 1/4”1700411 Hex Nut -5/16”1700419 Nylon Lock Nut - 5/16”1700407 Hex Nut - 3/8”1700418 Centerlock Nut -3/8”1700434 Lock Washer - 3/8”1703373 Flat Washer -1/2”Tarp length: Determine tarp length with slight tension applied. Com-pare actual tarp length with length stated on sheet attached to tarp. If tarp length does not match length on sheet, do not proceed. Call your local dealer, or call Shur-Co® Customer Service at 1-866-748-7435.Prepare your box before installing your Shur-Lok® tarping system. Re-move or grind any sharp edges smooth to prevent tarp damage. 1701059 Self-Tapping Screw - 5/16” x 1”To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint. 1700369 Cap Screw - 3/8” x 1 3/4”1700717 Eyebolt - 5/16”Box extensions (tip tops), if used, must be secured to truck box. System could blow off if box extensions are not secured to box.CAUTION1701176 Flat Washer - 3/8”REMOVE SHARP EDGES ON TOP RAIL - PAINT ALL EXPOSED METALNOTE: Throughout this manual, where 3/8” x 1” self-tapping screws E are used with lock washers N and nuts K , use washers and nuts, if possible, and drill 13/32” holes. Self-tapping screws used without washers and nuts require a minimum wall thickness of 3/16”. Drill 5/16” holes.ABCDEFGHJKLMNPQ1703964 Truss Hd. Machine Screw - 3/8” x 1 1/4”RTARP INSPECTIONBOX PREPARATION1704768 Self-Drilling Screw - 1/4” x 3/4”P/N 1107910 Rev. W End Caps - Face Mount Galvanized2STEP 1: Trim seal: Apply trim seal to caps, placing foam seal on inside of caps. Tap into place.REAR CAPFOAM SEALSTEP 2: Evenly space fi ve screws across face of cap. Mark and drill 5/16” holes and fasten with screws E . Use lock washers N and nuts K where possible.REAR CAPSTEP 3: Drill 5/16” hole as close as possible to truss tube on driver side of cap. Fasten with screw E . Use washer N and nut K where possible. Item Part # Description 1. ___*___ Face Mount Galvanized Front Cap 2. ___*___ Face Mount Galvanized Back Cap 3. 1700152 Trim Seal (per foot) E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8” * Specify size132DRILL 5/16” HOLES (SEE NOTE ON PAGE 1)NOTE: For optimal water run-off and tarp support, make sure end caps are level before fastening sides of caps to box. While fastening sides of caps to box, raise center of truss tube side of cap to be level with or slightly higher than outside edge.RAISE CENTER OFTRUSS TUBE SIDE OF CAP(SEE NOTE)NKENEENKENKP/N 1107910 Rev. WEnd Caps - Galvanized Steel3TOP RAILFACE OFEND CAPSTEP 1: Center end caps on box. Mark hole locations on top rail using slots in cap as a template.NOTE: End caps may need slight modifi cations to fi t your box.STEP 3: Drill two 5/16” holes, as close as possible to truss tube, through end cap and top rail.STEP 4: Fasten with screws E . Use washers N and nuts K where possible.STEP 2: Drill 5/16” holes at marked locations on top rail. Fasten end cap to rail with screws E . Use washers N and nuts K where possible.TIP: Thread 3/8” x 1” self-tapping screws into top rail, back screws partially out, slide cap into place and tighten screws.11DRILL 5/16” HOLESDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)Item Part # Description 1. 1108977 Galvanized Low Rise Cap - 93” 1108980 Galvanized Low Rise Cap - 95” 1108983 Galvanized Low Rise Cap - 100” 1108986 Galvanized High Rise Cap - 93” 1108989 Galvanized High Rise Cap - 95” 1108992 Galvanized High Rise Cap - 100” E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”NOTE: For optimal water run-off and tarp support, make sure end caps are level before fastening sides of caps to box. While fastening sides of caps to box, raise center of truss tube side of cap to be level with or slightly higher than outside edge.RAISE CENTER OFTRUSS TUBE SIDE OF CAP(SEE NOTE)TIP: Use bead of caulk or rubber seal where cap meets top rail to improve seal on end caps.RAISE CENTER OFTRUSS TUBE SIDE OF CAP(SEE NOTE)END CAPTRUSS TUBEDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)DRILL 5/16” HOLESTOP RAILENKKNEKNEENKP/N 1107910 Rev. W4Flat Cap Support Brace1CAP SUPPORT BRACECAP SUPPORT BRACEFLAT CAPFRONT OF GRAIN CARTNOTE: For use with kits containing fl at galvanized caps.MARK & DRILL 13/32” HOLESRIDGE STRAPItem Part # Description 1. 1116526 Cap Support Brace 2. 1101683 Anchor Bushing E. 1700400 3/8” x 1” Self-Tapping Screw F. 1703964 3/8” x 1 1/4” Truss Hd. Screw K. 1700407 3/8” Hex Nut N. 1700434 3/8” Lock WasherSTEP 1: Fasten cap support braces into pre-drilled holes in fl at cap as shown, using screws F , bushings, washers N and nuts K . Finger tighten.STEP 2: Mark and drill 13/32” holes in grain cart, using cap support brace as a guide.STEP 3: Fasten cap support braces to grain cart using screws E , washers N and nuts K .STEP 4: Secure all fasteners.VIEWED FROM INSIDE GRAIN CARTSIDE VIEW2ANCHOR BUSHINGFKNEKNFKNEP/N 1107910 Rev. W5End Caps - FabricSTEP 2: Position bow brackets according to step 4 with the short side up for lip-in boxes or the tall side up for lip-out boxes. If using the adjustable bow bracket for grain carts with sloped side rails, position the short side down.STEP 3: Align center of bracket with marks.STEP 1: Measuring from front of box, mark cap depth on both sides of top rail per cap depth listed on cap tag. MARK ON RAIL123567BOW BRACKETNOTE: If fabric cap depth does not match cap depth listed on cap tag, do not proceed. Contact Shur-Co® for further instructions.MARK RAILSCAP DEPTHFRONT OF BOXSTEP 5: Mark and drill 5/16” holes. Mount brackets with screws E , washers N and nuts K .STEP 4: Adjust bow brackets vertically to create a distance of 3” to 6” between bend in bow shank and point where tarp will contact bow. Clamp brackets to rails.BOW BRACKETTOP RAIL48Item Part # Description 1. ___*__ Fabric Back Cap 2. ___*__ Fabric Front Cap 3. 1100760 Low Rise Bow 4. 1100762 High Rise Bow 5. 1700581 Flat Bar - 103” 6. 1120836 Single Bow Bracket 7. 1100695 Low Rise Bow Shank 8. 1106925 High Rise Bow Shank 9. 1111420 Bow Shank Sleeve 10. 1111421 Adjustable Bow Bracket E. 1700400 Self-Tapping Screw - 3/8” x 1” G. 1700369 Cap Screw - 3/8” x 1 3/4” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”* Specify sizeDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)SHORT SIDE UP TALL SIDE UPLIP IN LIP OUTADJUSTABLE BRACKET910ADJUSTABLE BRACKETSINGLE BOW BRACKETSLOPEDSHORT SIDE DOWNLOWER BRACKETS TO REDUCE TARP WEARCORRECT POSITION REDUCES TARP WEAR3”-6” DISTANCE DISTANCE LESS THAN 3”ENKG KNEENKP/N 1107910 Rev. W End Caps - Fabric - continuedSTEP 6: Place bow into bow bracket. Place loose bow shank in opposite bow bracket.STEP 7: Align bow with bow shank. Mark bow at point where bend starts on shank. Remove bow and cut at mark.BOWBOW SHANKBOWBOW SHANKTOP RAIL ON BOXBOW BRACKET BOW BRACKETCUT BOW AT MARKBOW BRACKETSTEP 8: Insert bow into fabric cap pocket. Replace bow shank into bow and bow bracket.STEP 9: Cut fl at bar sections 1/2” shorter than front and side pocket lengths. Insert sections into fabric cap pockets.STEP 10: Install rear fabric cap in same manner as front cap.FABRIC CAPFLAT BARALUMINUM FLAT BAR SECTIONSTEP 12: Measure and mark a minimum of fi ve hole locations across front of fabric cap. Measure and mark hole locations 6” from each side of fabric cap, equally spacing remaining holes. Mark two hole locations on each side of fabric cap.STEP 11: Square up fabric caps on grain cart.STEP 13: Drill 5/16” holes through fabric cap, aluminum fl at bar and box. Fasten cap to box with screws E , washers N and nuts K . EQUAL SPACEEQUAL SPACE6”BOLT-DOWN OPTIONNOTE: Fabric caps may be bolted to box after aluminum fl at bar sections have been installed. It is not necessary to install tarp and latchplate fi rst.FABRIC CAPBOWBOW BRACKETFABRIC CAP POCKETNOTE: Side fl at bar section must be one piece. Front section must be no more than two pieces.NOTE: Latchplate and tarp must be installed before installing shock cords and rope anchors. See page 7 to install shock cords and rope anchors.SHOCK CORD OPTIONDRILL 5/16” HOLES(SEE NOTE ON PAGE 1)EQUAL SPACEEQUAL SPACENOTE: Cut bow to exact length. If bow is too short and not welded to shank, pressure from tarp will fl atten bow arch. 6”6BOW SHANKNOTE: Make sure you have the right fabric cap for your box. Inconsistencies in boxes may cause cap to fi t less than perfectly.KNEP/N 1107910 Rev. W7Shock Cords & Rope AnchorsFRONT CAPSTEP 1: Locate one shock cord on each side of cap, as close as possible to center of cap without touching latchplate.DRILL 3/16” HOLESSTEP 3: Locate rope anchors so shock cords will receive at least 10 pounds of force. Drill 1/4” holes and fasten rope anchors with screws D and nuts J .STEP 2: Equally space remaining shock cords across face of fabric cap. Drill 3/16” holes through aluminum fl at bar and hook shock cords into holes.FABRIC CAPSHOCK CORDLATCHPLATEDRILL 3/16” HOLESROPE ANCHORCORD UNDER 10LBS. OF TENSION4” MAX12 Item Part # Description 1. 1700990 Shock Cord - 18” 2. 1701355 Rope Anchor D. 1701059 Self-Tapping Screw - 5/16” x 1” J. 1700419 Nylon Lock Nut - 5/16”SHOCK CORDSHOWN ASSEMBLEDNOTE: Latchplate and tarp must be installed before installing shock cords and rope anchors.JDDJP/N 1107910 Rev. W8Bows - StandardSTEP 3: Align center of brackets with mark.STEP 1: Mark bow bracket locations on top rails as shown. STEP 4: Adjust bow brackets vertically to create a distance of 3” to 6” between the bend in the bow shank and the point where the tarp will contact the bow. Clamp brackets to rails.Use on boxes up to 8 1/2’ wideSTEP 6: Place bow into bow bracket. Place loose bow shank into opposite bow bracket.STEP 7: Align bow with bow shank. Mark and cut bow at point where bend starts on shank. Grind edges smooth and weld shank to bow. Install fi nished bows into bow brackets.BOWBOW BRACKETBOW SHANKBOW BRACKETSTEP 5: Mark and drill 5/16” holes, then mount brackets with screws E , washers N and nuts K .127EQUAL SPACEEQUAL SPACEBOWBOW SHANKTOP RAIL ON BOXSINGLE BOW BRACKETCUT BOW AT MARKNOTE: Shanks must be welded to bows.SINGLE BOW BRACKETBOW MOUNTING CAVITYMARK TOP RAILItem Part # Description 1. 1100760 Standard Low Rise Bow 2. 1100762 Standard High Rise Bow 3. 1109149 Standard Flat Bow 4. 1100695 Standard Low Rise Bow Shank 5. 1106925 Standard High Rise Bow Shank 6. 1109150 Standard Flat Bow Shank 7. 1120836 Single Bow Bracket 8. 1111420 Bow Shank Sleeve 9. 1111421 Adjustable Bow Bracket E. 1700400 Self-Tapping Screw - 3/8” x 1” G. 1700369 Cap Screw - 3/8” x 1 3/4” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”3456DRILL 5/16” HOLES (SEE NOTE ON PAGE 1)24”-30” 24”-30”SHORT SIDE UP TALL SIDE UPLIP IN LIP OUTADJUSTABLE BRACKETSLOPEDSTEP 2: Position bow brackets according to step 4 with short side up for lip-in boxes or tall side up for lip-out boxes. If using adjustable bow bracket for grain carts with sloped side rails, position short side down.SHORT SIDE DOWN89ADJUSTABLE BRACKETSINGLE BOW BRACKETLOWER BRACKETS TO REDUCE TARP WEARCORRECT POSITION REDUCES TARP WEAR3”-6” DISTANCE DISTANCE LESS THAN 3”KNEKNEGENKP/N 1107910 Rev. W9Bows - X-Wide Galvanized SteelSTEP 3: Align center of brackets with mark.STEP 6: Place bow shanks into bow brackets on opposite sides of box. Mark point where bows intersect at center of box. Remove bow sections and cut sections at marked points.STEP 1: Mark bow bracket locations on top rails as shown. STEP 4: Insert bow weldments into bow brackets. Adjust bow brackets vertically to create a distance of 3” to 6” between bend in bow shank and point where tarp will contact bow. Clamp brackets to rails.STEP 5: Mark and drill 5/16” holes. Mount brackets with screws E , washers N and nuts K .123SINGLE BOW BRACKETUse on boxes over 8 1/2’ wideSTEP 7: Insert connector tube into bow sections. Center con-nector tube with bow sections. Push bow upward while welding. Grind smooth. Insert bow shanks into bow brackets. Weld and grind smooth. Install bows into bow brackets.CONNECTOR TUBEBOW SHANKS IN BOW BRACKETSWELDCENTER OF BOXMARK & CUT BOW SECTIONSItem Part # Description 1. 1106950 X-Wide Low Rise Bow 2. 1106926 X-Wide High Rise Bow 3. 1100685 X-Wide Bow Connector Tube 4. 1120836 Single Bow Bracket 5. 1111420 Bow Shank Sleeve 6. 1111421 Adjustable Bow Bracket E. 1700400 Self-Tapping Screw - 3/8” x 1” G. 1700369 Cap Screw - 3/8” x 1 3/4” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”4DRILL 5/16” HOLES(SEE NOTE ON PAGE 1)BOW BRACKETEQUAL SPACEEQUAL SPACE24”-30”24”-30”BOW MOUNTING CAVITYMARK TOP RAILSHORT SIDE UP TALL SIDE UPLIP IN LIP OUTADJUSTABLE BRACKETSLOPEDSTEP 2: Position bow brackets according to step 4 with the short side up for lip-in boxes or the tall side up for lip-out boxes. If using the adjustable bow bracket for grain carts with sloped side rails, position the short side down.SHORT SIDE DOWN56ADJUSTABLE BRACKETSINGLE BOW BRACKETLOWER BRACKETS TO REDUCE TARP WEARCORRECT POSITIONREDUCES TARP WEAR3”-6” DISTANCE DISTANCE LESS THAN 3”K NEE NGKENKP/N 1107910 Rev. W10Bows - X-Wide FlatSTEP 1: Mark bow bracket locations on top rails as shown in step 1 on page 8. Align center line of bows with notch in brackets as shown below. DRIVER SIDE RAILCENTER LINE OF BOWPASSENGER SIDE RAILREARFRONT13322NOTE: To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.4STEP 2: Mark and drill 13/32” holes. Fasten bow brackets with screws F , lock washers N and nuts K .BOW BRACKETDRIVER SIDE RAILSTEP 3: Insert bow and shank weldment into bow bracket.TOP OF RAILBOW BRACKETBOW & SHANK WELDMENTSHANK HOLDER ON TOPINCORRECTTOP OF RAILCORRECTSHANK HOLDERON SIDETOP OF RAILSTEP 4: Insert loose bow shank into opposite bow bracket. Align bow with bow shank. RECOMMENDED: Weld shanks to bows.BOW BRACKETBOW & SHANK WELDMENTLOOSE BOW SHANKTOP OF RAILSTEP 5: Install bows into bow brackets and secure with cotter pins.STEP 6: Repeat process for all bows.BOWCOTTER PINBOW BRACKETTOP OF RAILItem Part # Description 1. 1120303 X-Wide Flat Bow - 113” to 122” 1120304 X-Wide Flat Bow - 123” to 132” 1120305 X-Wide Flat Bow - 133” to 142” 1120306 X-Wide Flat Bow - 143” to 152” 1120307 X-Wide Flat Bow - 153” to 162” 2. 1117665 Bow Bracket - 90° 3. 1701577 Cotter Pin 4. 1117683 Bow Shank 90° F. 1703964 Truss Hd. Machine Screw - 3/8” x 1 1/4” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”NOTCH IN BRACKETFKNFNKFKNP/N 1107910 Rev. W11 Mark hole locations 20” apart on front and rear caps (mark top rails for fabric caps).1234STEP 3: Install ridge strap(s) over bows. Hook ridge strap anchors onto anchor bushings on front and rear end caps (top rails).STEP 4: Thread strap through ratchet and tighten.NOTE: Keep ridge straps tight for adequate tarp support. Check tension regularly.Item Part # Description 1. 1101680 Ridge Strap w/Anchor - 1” x 25’ 2. 1101678 Ratchet w/1” Ridge Strap/Anchor 3. 1700836 Ratchet - 1” Ridge Strap 4. 1101683 Anchor Bushing E. 1700400 Self-Tapping Screw - 3/8” x 1” L. 1700418 Centerlock Nut - 3/8” P. 1701176 Flat Washer - 3/8”STEP 1: Mark hole locations at center of front and rear caps (mark top rails for fabric caps).CARTS UP TO 8 1/2’ WIDECARTS OVER 8 1/2’ WIDE & SLOPED CARTSRIDGE STRAPRIDGE STRAP24”-36”CENTER LINE20”10”RIDGE STRAP Mark hole locations 24” to 36” apart on front and rear caps (mark top rails for fabric caps).CENTER LINETIP: Straps can be placed farther apart on carts with steeper slopes.NOTE: For galvanized steel or aluminum cap applications, fasten ridge strap(s) to end caps. For fabric cap applications, fasten ridge strap(s) to top rail.Ridge Straps - 1-InchCENTER LINERIDGE STRAPGALVANIZED CAP FABRIC CAPDRILL HOLEANCHOR BUSHINGANCHOR BUSHINGDRILL HOLEANCHOR BUSHING UNDER CAPANCHOR BUSHINGOVER TOP RAILGALVANIZED CAP FABRIC CAPTOP RAILEND CAPNOTE: Use washers and nuts where needed and drill 13/32” holes. If using self-tapping screws only, drill 5/16” holes.STEP 2: Drill holes and fasten ridge strap anchor bushings with screws E , washers P and nuts L .PREVENTS TARP WEAR CAUSES TARP WEARRATCHET OVER STRAPRATCHET UNDER STRAPPOSITION RATCHET HANDLE UNDER RIDGE STRAP TO PREVENT TARP WEARELPELP P LEP/N 1107910 Rev. W12Ridge Straps - 2-Inch12POSITION RATCHET HANDLE UNDER RIDGE STRAP TO PREVENT TARP WEARSTEP 3: Thread strap through ratchet and tighten.NOTE: Keep ridge straps tight for adequate tarp support. Check tension regularly.NOTE: Use washers and nuts where needed and drill 13/32” holes. If using self-tapping screws only, drill 5/16” holes.PREVENTS TARP WEAR CAUSES TARP WEARRATCHET OVER STRAPItem Part # Description 1. 1100571 Ridge Strap w/Anchor - 2” x 25’ 2. 1100594 Ratchet w/2” Ridge Strap & Anchor E. 1700400 Self-Tapping Screw - 3/8” x 1” N. 1700434 Lock Washer - 3/8” K. 1700407 Hex Nut - 3/8” Mark hole locations 20” apart on front and rear caps (mark top rails for fabric caps).STEP 1: Mark hole locations at center of front and rear caps (mark top rails for fabric caps).CARTS UP TO 8 1/2’ WIDECARTS OVER 8 1/2’ WIDE & SLOPED CARTSRIDGE STRAPRIDGE STRAP24”-36”CENTER LINE20”10”RIDGE STRAP Mark hole locations 24” to 36” apart on front and rear caps (mark top rails for fabric caps).CENTER LINETIP: Straps can be placed farther apart on carts with steeper slopes.CENTER LINERIDGE STRAPSTEP 2: Drill holes and fasten ridge strap anchors with screws E , washers N and nuts K .DRILL HOLEDRILL HOLEGALVANIZED CAPFABRIC CAPRATCHET UNDER STRAPEND CAPTOP RAILKENEN KNEKP/N 1107910 Rev. WRidge Straps - Metal Caps w/Hook13FRONT CAPREAR CAP12Item Part # Description 1. 1105222 Ridge Strap w/Hook - 1” x 25’ 1111817 Ridge Strap w/Hook - 2” x 46’ 2. 1106153 Ratchet w/1” Ridge Strap/Hook 1111818 Ratchet w/2” Ridge Strap/HookRATCHET STRAPSTEP 3: Thread strap through ratchet and tighten. NOTE: Keep ridge straps tight for adequate tarp support. Check tension regularly.END CAPEND CAP Mark hole locations 20” apart on front and rear caps.STEP 1: Mark hole locations at center of front and rear caps.CARTS UP TO 8 1/2’ WIDECARTS OVER 8 1/2’ WIDE & SLOPED CARTSRIDGE STRAPRIDGE STRAP24”-36”CENTER LINE20”10”RIDGE STRAP Mark hole locations 24” to 36” apart on front and rear caps.CENTER LINETIP: Straps can be placed farther apart on carts with steeper slopes.CENTER LINERIDGE STRAPPOSITION RATCHET HANDLE UNDER RIDGE STRAP TO PREVENT TARP WEARPREVENTS TARP WEAR CAUSES TARP WEARRATCHET OVER STRAPRATCHET UNDER STRAPSTEP 2: Drill 7/16” holes at marked locations. Hook ridge strap and ratchet strap into holes on end caps. Position ratchet under strap to prevent tarp wear.RIDGE STRAPP/N 1107910 Rev. W Ridge Straps - Fabric Caps w/Hook1412Item Part # Description 1. 1105222 Ridge Strap w/Hook - 1” x 25’ 1111817 Ridge Strap w/Hook - 2” x 46’ 2. 1106153 Ratchet w/1” Ridge Strap/Hook 1111818 Ratchet w/2” Ridge Strap/Hook R. 1700717 Eyebolt Anchor - 5/16” H. 1700411 Hex Nut - 5/16” J. 1700419 Nylon Lock Nut - 5/16”STEP 4: Thread strap through ratchet and tighten. NOTE: Keep ridge straps tight for adequate tarp support. Check tension regularly. Mark hole locations on inside of top rails, 20” apart.STEP 1: Mark hole locations on inside of top rails, centered on rails.CARTS UP TO 8 1/2’ WIDECARTS OVER 8 1/2’ WIDE & SLOPED CARTSRIDGE STRAPRIDGE STRAP24”-36”CENTER LINE20”10”RIDGE STRAP Mark hole locations on inside of top rails, 24” to 36” apart.CENTER LINETIP: Straps can be placed farther apart on carts with steeper slopes.CENTER LINERIDGE STRAPPOSITION RATCHET HANDLE UNDER RIDGE STRAP TO PREVENT TARP WEARPREVENTS TARP WEAR CAUSES TARP WEARRATCHET OVER STRAPRATCHET UNDER STRAPSTEP 2: Mark and drill 5/16” holes at marked locations. Fasten eyebolt anchors R through holes with nuts H and lock nuts J .DRILL 5/16” HOLESREAR TOP RAILFRONT TOP RAILSTEP 3: Hook ridge strap and ratchet strap into eyebolts. Position ratchet under strap to prevent tarp wear.RATCHET STRAPEYEBOLTSRIDGE STRAPRJHRJHP/N 1107910 Rev. W15Easy-Off Tarp Stop Option12345NOTE: Shur-Co® recommends using only recessed tarp stops where top rail lip is on outside of grain cart.Item Part # Description 1. 1100834 Easy-Off Cast Aluminum Tarp Stop Upright 2. 1115216 Easy-Off Flexible Tarp Stop Upright w/Plate 3. 1100833 Easy-Off Tarp Stop Body 4. 1704380 Bowtie Cotter Pin 5. 1703604 Clevis Pin - 5/16” x 2 7/8” E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”1 1/4”6”-10”TARP STOP BODYSTEP 1: Locate fi rst tarp stop body 6” to 10” from edge of end cap and 1 1/4” below top of side rail. Mark and drill holes and fasten to box with screws E , lock washers N and nuts K .STEP 2: Square up tarp along length of box. Locate second tarp stop body 6” to 10” from edge of end cap and 1 1/4” below top of side rail. Mark and drill holes and fasten with screws E , lock washers N and nuts K .STEP 3: Equally space remaining tarp stop bodies. Mark and drill holes and fasten to box with screws E , lock washers N and nuts K .6”-10”1 1/4”NOTE: Install tarp stop body on a vertical surface. Fasten through holes that best fi t your top rail confi guration.DRILL 5/16” HOLES (SEE NOTE ON PAGE 1)DRILL 5/16” HOLES (SEE NOTE ON PAGE 1)DRILL 5/16” HOLES (SEE NOTE ON PAGE 1)TARP STOP BODYEQUAL SPACEEQUAL SPACENOTE: Tarp stop uprights will be installed after tarp has been set on box with fi xed tube resting in tarp stop bodies. See page 18.CAP EDGECAP EDGEENKKNEKNEKNENOTE: See page 22 for standard tarp stop option.P/N 1107910 Rev. W16LatchplatesROLL TUBE2” MIN. LATCHPLATE 2” MIN.ACCEPTABLE METHODS TO MOUNT LATCHPLATESTEP 2: Starting at rear of box, position latchplate sections 2” to 5” down from top edge of rail on driver side of box in an area free from obstructions. Clamp in place.LATCHPLATESTEP 1: Measure and cut latchplate sections to extend at least 2” past where tarp will be at front and rear of tarp. Grind sharp edges smooth.12STEP 3: Mark hole locations on latchplate about every 2’, with holes no more than 6” from edges.DRIVER SIDEOF BOXLATCHPLATE2’2’6”LATCHPLATEMARK HOLE LOCATIONSDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)NOTE: To reverse roll (open tarp from passenger side of box), locate latchplate on passenger side. Align latchplate sections.IN-SIDE OF BOXSPACER ADDEDBY CUSTOMER2”-5”TOP RAIL LIP OUTINSIDE OF BOX2”-5”TOP RAIL LIP INIF NO OBSTRUCTIONSIN-SIDE OF BOX2”-5”TOP RAIL LIP OUTItem Part # Description 1. 1701546 Galv. Side Mount Latchplate - 4’ 1113005 Galv. Side Mount Latchplate - 6’ 1701547 Galv. Side Mount Latchplate - 8’ 2. 1100749 Alum. Side Mount Latchplate - 4’ 1700802 Alum. Side Mount Latchplate - 6’ 1700522 Alum. Side Mount Latchplate - 8’ E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”STEP 4: Drill 5/16” holes through latchplate and box. Fasten latchplate to box with screws E , lock washers N and nuts K .NOTE: Latchplate must extend a minimum of 2” past tarp at each end.ROLL TUBE2” MIN. LATCHPLATE 2” MIN.FABRIC CAPSGALVANIZED CAPSNEKENKP/N 1107910 Rev. W17Tarp Inspection & Fixed TubeEND PLUGEND PLUG ON FIXED TUBETARPSWAGED END OF FIXED TUBECUT HERESTEP 6: Insert end plug.STEP 2: Install end plug into full end of tube weldment. Insert tube, end plug fi rst, into 4” pocket on tarp.STEP 3: Extend fi xed tube 1/4” past tarp edge and secure with screw C .STEP 4: Stretch tarp along fi xed tube and secure with second screw C .STEP 1: Open tarp and stretch tight. Measure and compare tarp measurements with those on spec sheet attached to tarp. Do not proceed with installation if tarp meas-urements do not match measurements specifi ed on sheet. Call Shur-Co® or your local dealer for altera-tions or a replacement tarp. STEP 5: Cut fi xed tube 1/4” past edge of tarp, removing swaged end. Grind smooth.4” POCKET ON TARPEND PLUGFIXED TUBENOTE: Tarps cannot be returned for free replacement beyond this point. Tarps damaged beyond this point may be returned for repair or replacement at owner’s expense.TARP1 2MEASURE TARP LENGTH3Item Part # Description 1. 1700051 Fixed Tube - 1 1/8” x 16’ 2. 1700523 Plastic End Plug 3. ___*___ Tarp C. 1704768 Self-Drilling Screw - 1/4” x 3/4” * Specify box length and widthMEASURE TARP WIDTHSTEP 7: Wind tarp completely around fi xed tube, then lift rolled up tarp assembly onto grain cart. Unwind tarp and square up with cart.CCCP/N 1107910 Rev. W18RidgepolesSTEP 1: Cut ridgepole tube 2” shorter than tarp length. Grind rough edges smooth.STEP 2: Install protective caps over ends of ridgepole.STEP 3: Insert ridgepole into ridgepole pocket on tarp. Center ridgepole in tarp pocket and verify that ridgepole is 1” shorter than tarp on each end.STEP 4: Install screw C 1” from edge of pocket. Pull tarp to full length and install screw 1” from opposite end of ridgepole. Equally space remaining screws.RIDGEPOLEPROTECTIVE CAPRIDGEPOLEEDGE OF TARPEGDE OF RIDGEPOLE POCKET1”1”Item Part # Description 1. 1701204 Ridgepole Tube - 16’ 1701205 Ridgepole Tube - 20’ 1701206 Ridgepole Tube - 24’ 2. 1700212 Protective Cap C. 1704768 Self-Drilling Screw - 1/4” X 3/4”POCKET IN TARP12CCP/N 1107910 Rev. W19Cranks & Crank RetainersSTEP 1: Insert crank arm into crank extension. Fasten with screw G and nut L . Finger tighten. STEP 2: Insert crank extension with crank arm into splined U-joint. Secure with 3/8” x 2” spring pin.CRANK EXTENSIONCRANK ARMU-JOINTCRANK EXTENSIONSPRING PIN54311091261178STEP 3: Assemble crank retainer standoff, bushing and pinless crank retainer or J-hook with screw M .STANDOFFJ-HOOKBUSHINGPINLESS CRANK RETAINER2NOTE: Adjust crank arm length after opening and closing tarp. Tighten screw and nut after fi nal adjustment.81413Item Part # Description 1. 1100171 Standard Crank Arm - 24” 2. 1100069 Long Crank Arm - 60” 3. 1100028 Crank Extension - 80” 4. 1100687 Crank Extension - 33” 5. 1106449 Crank Extension - 96” 6. 1701243 Splined U-Joint 7. 1700443 Spring Pin - 3/8” x 2” 8. 1700526 Wire Lock Pin 9. 1100574 Cable w/Snap 10. 1100306 Retainer Bushing 11. 1107049 Pinless Crank Retainer 12. 1100040 Crank Retainer J-Hook 13. 1100033 Crank Retainer 7” Standoff 14. 1100137 Crank Retainer 2” Standoff E. 1700400 Self-Tapping Screw - 3/8” x 1” G. 1700369 Cap Screw - 3/8” x 1 3/4” K. 1700407 Hex Nut - 3/8” L. 1700418 Centerlock Nut - 3/8” M. 1702996 Cap Screw - 1/2” x 1 1/4” N. 1700434 Lock Washer - 3/8”NOTE: See page 18 to install crank retainer and page 22 to complete crank arm installation.LK NMGEGLMP/N 1107910 Rev. W20Tarp & Crank RetainersSTEP 3: Unroll tarp and let roll tube side of tarp hang on driver side of cart. REAR OF CARTTARPSPLINED SHAFT ON ROLL TUBE AT REAR, DRIVER SIDE OF CARTTIP: Infl ate 5” tarp pocket with air chuck while inserting roll tube.STEP 1: Insert roll tube into 5” tarp pocket with splined shaft at rear of tarp.STEP 2: Wind tarp around roll tube and set on top of bows with splined shaft at rear of cart.STEP 8: Mark locations for one or two crank retainers on back of box, where accessible by crank assembly from open or closed position.CRANK EXTENSIONJ-HOOKPINLESS CRANK RETAINERSTANDARD CRANK RETAINER OPTIONDUAL CRANK RETAINER OPTION Locate crank retainer to hold crank extension portion of crank assembly.STEP 9: Drill 5/16” holes and fasten crank retainer to box with screws E , lock washers N and nuts K . If using J-hook, snap cable onto wire lock pin and fasten cable between box and standoff. STANDOFFCABLEWIRE LOCK PINJ-HOOKDRILL 5/16” HOLES(SEE NOTE ON PAGE 1)SPLINED SHAFTU-JOINTSTEP 6: Slide U-joint on crank arm over splined shaft.STEP 5A: Adjust tarp so fi xed tube rests squarely in tarp stop bodies. Fasten tarp stop uprights to tarp stop bodies with clevis pins. Secure with bowtie cotter pins.FIXED TUBETARP STOP BODYBOWTIE COTTER PINTARP STOP UPRIGHTCLEVIS PINREAR OF TRAILERNOTE: Align bowtie cotter pins toward rear of trailer as shown.STEP 5B: Adjust fi xed tube to hang about 3” below top rail on passenger side of box. Square up tarp and fi xed tube.NOTE: If you are installing system to open from driver side of cart, roll tube will hang on passenger side of cart.FABRIC CAPFIXED TUBE ON TARPSTEP 4: Center tarp between end caps on grain cart. Tarp must over-lap galvanized caps a minimum of 8” to 9”, leaving 2” to 3” of cap exposed.8”-9”2”-3”GALVANIZED CAPGO TO PAGE 20 TO INSTALL STANDARD TARP STOPSLESS THAN 90°ADJUST ROLL TUBECRANK ARMCRANK RETAINERTOP VIEWSTEP 7: Adjust roll tube toward front or rear of cart until angle between roll tube and crank arm is less than 90° when viewed from above.KNEEASY-OFF TARP STOP OPTIONSTANDARD TARP STOP OPTIONP/N 1107910 Rev. W21Tarp Installation - Roll TubeSTEP 1: Cut roll tube 1” past front of tarp. Grind cut edge smooth.1”ROLL TUBE5” TARP POCKETNOTE: If roll tube is swaged at front end, remove swage to allow Stretch Cord Return or Shur-Return™ to fi t into roll tube.REMOVE SWAGED ENDSTEP 2: Center fi rst U-clamp on front tarp strap, positioning screw B on crease at bottom of tarp pocket. Fasten with screw B .CREASEROLL TUBEU-CLAMPTARP STRAP1”STEP 4: Install remaining U-clamps in the same manner on remaining tarp straps. U-CLAMPREAR TARP STRAPSTEP 3: Stretch tarp along roll tube so both sides of tarp are equal in length. Install second U-clamp on rear tarp strap.NOTE: If installing a Shur-Return™, follow instructions included with kit. Fasten U-clamps with 1/4” x 1/2” screws.SPLINED SHAFT123Item Part # Description 1. 1107057 Roll Tube w/Spline - 16’ 2. 1701354 Plastic U-Clamp 3. ______ Tarp B. 1700398 Self-Drilling Screw - 1/4” x 3/4”NOTE: To insert roll tube into tarp pocket and adjust position of roll tube, see previous page.BBBP/N 1107910 Rev. W22Tarp Stops - StandardSTEP 1: Locate fi rst tarp stop 6” to 10” from edge of end cap. Using tarp stop as a guide, mark and drill holes. Place tarp stop over fi xed tube and fasten to box with screws E , lock washers N and nuts K .STEP 2: Square up and stretch tarp tight. Locate second tarp stop 6” to 10” from edge of end cap. Mark and drill holes and fasten to box with screws E , lock washers N and nuts K .NOTE: Use washers and nuts where needed and drill 13/32” holes. If using self-tapping screws only, drill 5/16” holes.Item Part # Description 1. 1700729 Protective Cap 2. 1100049 Standard Tarp Stop 3. 1100392 Offset Tarp Stop 4. 1105163 Recessed Tarp Stop E. 1700400 Self-Tapping Screw - 3/8” x 1” K. 1700407 Hex Nut - 3/8” N. 1700434 Lock Washer - 3/8”4132FIXED TUBETARP STOPDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)EQUAL SPACEEQUAL SPACEDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)STEP 3: Equally space remaining tarp stops. Mark and drill holes and fasten to box with screws E , lock washers N and nuts K .6”-10”FIXED TUBETARP STOPFABRIC CAPDRILL 5/16” HOLES (SEE NOTE ON PAGE 1)NOTE: If you are installing your system to open from driver side of cart, locate tarp stops on driver side.6”-10”INSIDE EDGE OF END CAPCAP EDGEENKENKEKNKENP/N 1107910 Rev. W23Stretch Cord ReturnsTARPPROTECTIVE COVERSTEP 1: Insert straight roll return pipe into belled roll return pipe. Insert end plug into straight roll return pipe. STEP 4: Mark location about 7/16” from edge of end plug.Secure end plug to roll tube with self-drilling screw A .STEP 2: Insert stretch cord through end plug and roll return pipes. Slide fl at washer Q over stretch cord and tie knot in cord.STEP 3: Insert roll return assembly into roll tube. Lightly tap end plug into roll tube.STEP 5: Drill 13/32” hole through latchplate, 1 1/2” from edge of tarp. Insert eyebolt R through hole and secure with nut H and lock nut J .STEP 6: With tarp closed and hanging over edge of box, pull stretch cord to remove all slack in roll return assembly. STEP 7: Tie knot in cord at end plug. Slide protective cover over stretch cord.STEP 8: Thread stretch cord through eyebolt, applying enough tension to almost lift roll return. Tie knot. 7/16”END PLUG MARK LOCATIONROLL RETURN ASSEMBLYKNOT IN STRETCH CORDEYEBOLT3142TIE KNOTROLL RETURN ASSEMBLYEND PLUGROLL TUBETARP1 1/2”DRILL 13/32” HOLETARPLATCHPLATEItem Part # Description 1. 1111067 Roll Return Pipe Set 2. 1114360 Stretch Cord Kit 3. 1100138 Nylon End Plug 4. 1107680 Roll Return Cord Cover A. 1704743 Self-Drilling Screw - #10 x 1/2” H. 1700411 Hex Nut - 5/16” J. 1700419 Nylon Lock Nut - 5/16” Q. 1703373 Flat Washer - 1/2” R. 1700717 Eyebolt - 5/16” x 7/8” ThreadBELLED ROLL RETURN PIPESTRAIGHT ROLL RETURN PIPEEND PLUGEND PLUGSTRAIGHT ROLL RETURN PIPEBELLED ROLL RETURN PIPESTRETCH CORDTIE KNOTQARHJQARJHP/N 1107910 Rev. W24Crank OperationCAUTIONDo not open or close tarp without U-joint securely fastened to splined shaft with wire lock pin. Failure to do so could result in injury. STEP 2: Tighten tarp by lifting crank handle up into crank retainer (about 45°).STEP 4: Check tarp tension. Holding crank arm at handle, press crank arm into crank retainer. It should take 40 to 60 pounds of pressure to force crank arm into crank retainer. Crank arm should bend 1/8”.NOTE: It is normal for tarp to make stretching noises as it tightens. This is not an indication of too much tension.STEP 5: To adjust tension, remove U-joint, rotate one tooth at a time and replace into splined shaft. Repeat until correct tension is achieved.C A U T I O N Uncontrolled crank spin. Hold crank fi rmly with both hands whileoperating. Failure to do so may result in minor or moderate injury.NOTE: U-joint is designed to operate as shown below and is considerably stronger in this position.NOTE: Locate above decal on crank arm.NOTE: Locate above decal near crank retainer on box or all warranty claims will be void.STEP 3: Hold crank handle fi rmly with both hands and roll tarp closed under latchplate. Bring crank handle perpendicular to ground to lock U-joint.Shur-Co, Yankton, SD 1-800-4 SHUR-LOKLatchPlateTHE TARP MUST BE KEPT TO A RECOMMENDED 40-60 LBS. OFTENSION OR EXCESSIVE TARP WEAR MAY OCCUR.DO NOT WALK OR STAND ON THE END CAPS.under the latch plate1. Crank the tarp upCrank ArmDown2. Bring the crank arm down to a vertical position.40 to 60 lbs. of liftLiftDO NOT OPERATE THIS VEHICLE, AT HIGHWAY SPEEDS, WHILETHE TARP SYSTEM IS IN THE “OPEN” POSITION3. Lift the crank arm upto the crank retainer.To Adjust The Tarp Tension:2. Remove the crank arm from the splined shaft.3. Rotate the crank one or two teeth and reassemble.1. Allow the tarp to roll down away from the latch plate.ATTENTIONPLACE ONLY THE LOWER PORTION OF THIS DECAL IN A LOCATIONVISIBLE TO THE OPERATOR OR ALL WARRANTIES ARE VOIDCrank RetainerNOT RECOMMENDED RECOMMENDED????????????????????????????????????????????????????????INCORRECT CORRECTSPLINED SHAFTU-JOINTWIRE LOCK PINSTEP 1: Secure U-joint to splined shaft with wire lock pin. Fasten wire lock pin as shown below.P/N 1107910 Rev. W25Replacement PartsItem Part # Description 1113359 Low Rise Fab Cap Hardware 1113360 High Rise Fab Cap Hardware 1113350 X-Wide Low Rise Fab Cap Hardware 1113351 X-Wide High Rise Fab Cap Hardware 1117946 Adjustable Bow Bracket Kit 1. ___*__ Fabric Back Cap 2. ___*__ Fabric Front Cap 3. 1100760 Low Rise Bow 4. 1100762 High Rise Bow 5. 1106950 X-Wide Low Rise Bow 1106926 X-Wide HIgh Rise Bow 6. 1110685 X-Wide Bow Connector Tube 7. 1700581 Flat Bar - 103” 8. 1120836 Single Bow Bracket 9. 1100695 Low Rise Bow Shank 10. 1106925 High Rise Bow Shank 11. 1111420 Bow Shank Sleeve 12. 1111421 Adjustable Bow Bracket 13. 1700400 Self-Tapping Screw - 3/8” x 1” 14. 1700369 Cap Screw - 3/8” x 1 3/4” 15. 1700407 Hex Nut - 3/8” 16. 1700434 Lock Washer - 3/8” 17. 1700990 Bungee Cord - 18” 18. 1701355 Rope Anchor 19. 1701059 Self-Tapping Screw - 5/16” x 1” 20. 1700419 Nylon Lock Hex Nut - 5/16”* Specify size13241112ADJUSTABLE BRACKETSINGLE BOW BRACKETEND CAPS - FABRICItem Part # Description 1107785 Face Mount Galvanized Cap Mtg. Hdw. w/Trim Seal - 110” 1107786 Face Mount Galvanized Cap Mtg. Hdw. w/Trim Seal - 132” 1107787 Metal Cap Mounting Hardware 1. ___*___ Low Rise Square Corner Front Cap ___*___ High Rise Square Corner Front Cap 2. ___*___ Low Rise Square Corner Back Cap ___*___ High Rise Square Corner Back Cap 3. 1700152 Trim Seal (per foot) 1100165 Trim Seal - 110” 1100357 Trim Seal - 132” 4. 1700400 Self-Tapping Screw - 3/8” x 1” 5. 1700434 Lock Washer - 3/8” 6. 1700407 Hex Nut - 3/8” * Specify sizeEND CAPS - FACE MOUNT GALVANIZED789101313141615151615161718192056123456END CAPS - FLAT W/CAP SUPPORT BRACESItem Part # Description 1. 1116526 Cap Support Brace 2. 1101683 Anchor Bushing 3. 1700400 3/8” x 1” Self-Tapping Screw 4. 1703964 3/8” x 1 1/4” Truss Hd. Screw 5. 1700407 3/8” Hex Nut 6. 1700434 3/8” Lock Washer 7. ___*___ Galvanized Flat Cap5362417P/N 1107910 Rev. W26Replacement PartsItem Part # Description 1. 1108977 Galvanized Low Rise Cap - 93” 1108980 Galvanized Low Rise Cap - 95” 1108983 Galvanized Low Rise Cap - 100” 2. 1108986 Galvanized High Rise Cap - 93” 1108989 Galvanized High Rise Cap - 95” 1108992 Galvanized High Rise Cap - 100” 1110066 Galvanized High Rise Cap - 107” 1115936 Galvanized High Rise Cap - 113” 1110067 Galvanized High Rise Cap - 119” 1112042 Galvanized High Rise Cap - 125” 1110068 Galvanized High Rise Cap - 131” 1112045 Galvanized High Rise Cap - 137” 1112048 Galvanized High Rise Cap - 142” 1110069 Galvanized High Rise Cap - 143” 3. 1700400 Self-Tapping Screw - 3/8” x 1” 4. 1700434 Lock Washer - 3/8” 5. 1700407 Hex Nut - 3/8”END CAPS - GALVANIZED STEEL127Item Part # Description 1109139 Std. Low Rise Bow Kit 1109091 Std. High Rise Bow Kit 1117946 Adjustable Bow Bracket Kit 1. 1100760 Std. Low Rise Bow 2. 1100762 Std. High Rise Bow 3. 1109149 Std. Flat Bow 4. 1100695 Std. Low Rise Bow Shank 5. 1106925 Std. High Rise Bow Shank 6. 1109150 Std. Flat Bow Shank 7. 1120836 Single Bow Bracket 8. 1111420 Bow Shank Sleeve 9. 1111421 Adjustable Bow Bracket 10. 1700400 Self-Tapping Screw - 3/8” x 1” 11. 1700369 Cap Screw - 3/8” x 1 3/4” 12. 1700407 Hex Nut - 3/8” 13. 1700434 Lock Washer - 3/8”34 5689SINGLE BOW BRACKETBOWS - STANDARD STEEL123Item Part # Description 1109138 X-Wide Low Rise Bow Kit - Universal 1109137 X-Wide High Rise Bow Kit - Universal 1117946 Adjustable Bow Bracket Kit 1. 1106950 X-Wide Low Rise Bow 2. 1106926 X-Wide High Rise Bow 3. 1100685 X-Wide Bow Connector Tube 4. 1120836 Single Bow Bracket 5. 1111420 Bow Shank Sleeve 6. 1111421 Adjustable Bow Bracket 7. 1700400 Self-Tapping Screw - 3/8” x 1” 8. 1700369 Cap Screw - 3/8” x 1 3/4” 9. 1700434 Lock Washer - 3/8” 10. 1700407 Hex Nut - 3/8”456ADJUSTABLE BRACKETSINGLE BOW BRACKETBOWS - X-WIDE GALVANIZED STEEL12345101011 1212 12131313778991010910ADJUSTABLE BRACKETP/N 1107910 Rev. W27Replacement PartsItem Part # Description 1. 1700051 Fixed Tube - 1 1/8” x 16’ 2. 1700523 Plastic End Plug 3. 1107057 Roll Tube w/Spline - 16’ 1107058 Roll Tube w/Spline - 20’ 1107059 Roll Tube w/Spline - 24’ 4. 1700048 Roll Tube - 16’ 5. 1701354 Plastic U-Clamp 6. 1700398 Self-Drilling Screw - 1/4” x 3/4” 7. 1704768 Self-Drilling Screw - 1/4” x 3/4”TARP TUBESTARP STOPSItem Part # Description 1111092 Standard Tarp Stop Kit 1111093 Offset Tarp Stop Kit 1111096 Recessed Tarp Stop Kit 1111094 Easy-Off Aluminum Tarp Stop Kit 1111095 Easy-Off Aluminum 6” Offset Tarp Stop Kit 1114047 Easy-Off Flexible Tarp Stop Kit 1114388 Easy-Off Flexible 6” Offset Tarp Stop Kit 1101407 Easy-Off Aluminum Tarp Stop Assembly 1105169 Easy-Off Aluminum 6” Offset Tarp Stop Assembly 1114017 Easy-Off Flexible Tarp Stop Assembly 1114515 Easy-Off Flexible 6” Offset Tarp Stop Assembly 1118389 Bowtie Cotter Pin/Ring Assembly 1. 1700729 Protective Cap 2. 1100049 Standard Tarp Stop 3. 1100392 Offset Tarp Stop 4. 1105163 Recessed Tarp Stop 5. 1700400 Self-Tapping Screw - 3/8” x 1” 6. 1700434 Lock Washer - 3/8” 7. 1700407 Nut - 3/8” 8. 1100814 Tarp Stop Bracket 9. 1704380 Bowtie Cotter Pin 10. 1115217 Easy-Off Flexible 6” Offset Tarp Stop Upright w/Embedded Safety Plate 11. 1115216 Easy-Off Flexible Tarp Stop Upright w/Embedded Safety Plate 12. 1100833 Easy-Off Tarp Stop Body 13. 1703604 Clevis Pin - 5/16” x 2 7/8” 14. 1105168 Easy-Off Alum. (Cast) 6” Offset Tarp Stop Upright 15. 1100834 Easy-Off Aluminum (Cast) Tarp Stop Upright135678942315671112 34556667778991011121213135566771415RIDGE STRAPS - 1-INCH4121110Item Part # Description 1101685 Ridge Strap Kit w/Anchor - 1” x 25’ 1101686 Ridge Strap Kit w/Anchor - 1” x 39’ 1120048 Ridge Strap Kit w/Hook - 1” x 25’ 1. 1101680 Ridge Strap w/Anchor - 1” x 25’ 1101681 Ridge Strap w/Anchor - 1” x 39’ 2. 1105222 Ridge Strap w/Hook - 1” x 25’ 3. 1101678 Ratchet w/1” Ridge Strap/Anchor 4. 1106153 Ratchet w/1” Ridge Strap/Hook 5. 1700836 Ratchet - 1” Ridge Strap 6. 1101683 Anchor Bushing 7. 1700400 Self-Tapping Screw - 3/8” x 1” 8. 1701176 Flat Washer - 3/8” 9. 1700418 Centerlock Nut - 3/8” 10. 1700717 Eyebolt Anchor - 5/16” 11. 1700411 Hex Nut - 5/16” 12. 1700419 Nylon Lock Nut - 5/16”2P/N 1107910 Rev. W28Replacement PartsItem Part # Description 1. 1701546 Galv. Side Mount Latchplate - 4’ 1113005 Galv. Side Mount Latchplate - 6’ 1701547 Galv. Side Mount Latchplate - 8’ 2. 1100749 Alum. Side Mount Latchplate - 4’ 1700802 Alum. Side Mount Latchplate - 6’ 1700522 Alum. Side Mount Latchplate - 8’LATCHPLATESItem Part # Description 1114359 Front Stretch Cord Roll Return Kit 1114361 X-Wide Front Stretch Cord Roll Return Kit 1. 1111067 Roll Return Pipe Set 1115041 X-Wide Roll Return Pipe Set - 3 Pc. 2. 1114360 Stretch Cord Kit - 11 1/2’ 1114362 Stretch Cord Kit - 16 1/2’ 1703335 Stretch Cord - 300’ 3. 1100138 Nylon End Plug 4. 1107680 Roll Return Cord Cover 5. 1704743 Self-Drilling Screw - #10 x 1/2” 6. 1700411 Hex Nut - 5/16” 7. 1700419 Nylon Lock Nut - 5/16” 8. 1703373 Flat Washer - 1/2” 9. 1700717 Eyebolt - 5/16” x 7/8” ThreadSTRETCH CORD RETURNS12123845679BOWS - X-WIDE FLAT Item Part # Description 1. 1120303 Bow Weldment - 113”-122” x 6” Rise 1120304 Bow Weldment - 123”-132” x 6” Rise 1120305 Bow Weldment - 133”-142” x 6” Rise 1120306 Bow Weldment - 143”-152” x 6” Rise 1120307 Bow Weldment - 153”-162” x 6” Rise 2. 1117665 Bow Bracket - 90° 3. 1701577 Cotter Pin 4. 1117683 Bow Shank 90° 5. 1703964 Truss Hd. Machine Screw - 3/8” x 1 1/4” 6. 1700407 Hex Nut - 3/8” 7. 1700434 Lock Washer - 3/8”13 46573465722P/N 1107910 Rev. W29Replacement PartsItem Part # Description 1100816 Standard Shur-Lok® Crank Arm Kit 1100813 Long Shur-Lok® Crank Arm Kit 1116110 Crank Handle Kit 1100386 Crank Retainer Kit w/7” Standoff 1100388 Crank Retainer Kit w/2” Standoff 1107047 Pinless Crank Retainer Kit w/7” Standoff 1107048 Pinless Crank Retainer Kit w/2” Standoff 1107052 Pinless Crank Retainer Conversion Kit 1. 1100171 Standard Crank Arm - 24” 2. 1100069 Long Crank Arm - 60” 3. 1100028 Crank Extension - 80” 4. 1100687 Crank Extension - 33” 5. 1106449 Crank Extension - 96” 6. 1701243 Splined U-Joint 7. 1700443 Spring Pin - 3/8” x 2” 8. 1700526 Wire Lock Pin 9. 1100574 Cable w/Snap 10. 1100306 Retainer Bushing 11. 1107049 Pinless Crank Retainer 12. 1100040 Crank Retainer J-Hook 13. 1100033 Crank Retainer 7” Standoff 14. 1100137 Crank Retainer 2” Standoff 15. 1700400 Self-Tapping Screw - 3/8” x 1” 16. 1700369 Cap Screw - 3/8” x 1 3/4” 17. 1700434 Lock Washer - 3/8” 18. 1700407 Hex Nut - 3/8” 19. 1700418 Centerlock Nut - 3/8” 20. 1702996 Cap Screw - 1/2” x 1 1/4”CRANK ARMS & CRANK RETAINERS12354687981011121314151617181920MAINTENANCE SCHEDULEEvery 2 to 4 Weeks:1. Inspect tarp - repair any tears, cuts or worn areas.2. Inspect hardware - securely tighten any loose fasteners.OPERATING INSTRUCTIONSTo Uncover Load:1. Release crank from crank retainer.2. Turn crank clockwise (counter-clockwise for reverse roll) until tarp has rolled up against tarp stops.3. Place crank back into crank retainer.To Cover Load:1. Release crank from crank retainer.2. Turn crank counter-clockwise (clockwise for reverse roll) until tarp is unrolled over edge of trailer.3. Continue cranking to roll tarp up under latchplate.4. Bring crank arm down to a vertical position.5. Swing crank arm up and place into crank retainer.Close Cover at all times, except when loading or unloading, to extend the life of your Shur-Lok® system.Open Cover while unloading box. Unloading box with cover closed will create a vacuum which could cause system damage.1. Keep body and clothing clear of moving parts.2. Hold crank fi rmly with both hands while opening and closing tarp. 3. Keep tarp tension to 40 to 60 lbs. of tension in crank retainer or excessive tarp wear may occur.4. Secure U-joint on crank arm to splined shaft on roll tube with wire lock pin before opening or closing tarp.5. Do not drive vehicle at highway speeds with tarp open.OPERATING SAFETY INSTRUCTIONSMAINTENANCE & OPERATIONRIDGEPOLESItem Part # Description 1. 1701204 Ridgepole Tube - 16’ 1701205 Ridgepole Tube - 20’ 1701206 Ridgepole Tube- 24’ 2. 1700212 Protective Cap 3. 1704768 Self-Drilling Screw - 1/4” x 3/4”123P/N 1107910 Rev. W30Options & Upgrades2” RIDGE STRAPDesigned to resist stretching during weather changes. Two 2” ridge straps offer twice the tarp support while reducing grain splatter by allowing you to pour grain between them.SHUR-RETURN™Carries a lifetime guarantee and features steel construction, a steel tension spring and 1/4” nylon rope. This ensures depend-able operation in the coldest of climates.STANDARD TARP REPAIR KITShur-Co’s standard tarp repair kit includes adhesive, cleaner, 10’ of tarp (specify color) and instructions. PROFESSIONAL TARP REPAIR KIT Repair your tarp using the heat seal method. No messy adhe-sives or solvents. Kit includes Wagner heat gun, scissors, roller, 12’ of 18-oz. or 22-oz. tarp (specify color) and instructions.STANDARD & X-WIDE BOW COVERSVinyl-coated compound wraps over bows and clips underneath. Reduces tarp wear and grain splatter, prevents rust and pro-vides traction. Extra-wide bow covers also available.TARP OPTIONS22-oz. heavy-duty fabric, multicolored tarps,personalized tarps, reinforcements,extra length or width, 13 vibrant colors available.ROLL TUBE DEFLECTORRoll tube defl ectors fasten to side of box, keeping roll tube from damaging paint on sides of trailer.STANDARD & X-WIDE CABLE RETURN - FRONT & REARUses a non-stretch cable and heavy-duty internal tension spring-and-pulley system. Exactly what cold climates demand.UNIVERSAL CRANK RETAINER SUPPORT KITUniversal crank retainer support kit allows you to effi ciently po-sition the crank in non-vertical confi gurations. P/N 1107910 Rev. WNotes31P/N 1107910 Rev. W Notes32