Trailers Instruction Manual

TRAILERS OPERATING & SAFETY INSTRUCTIONS FOR SPARE PARTS GO TO WWW.MARSHALL-TRAILERS.CO.UK FOR ALL TRAILER MODELS CHARLES J. MARSHALL (ABERDEEN) LTD CHAPEL WORKS, BUCKSBURN, ABERDEEN, AB21 9TL. Telephone: 01224 722777 Fax: 01224 724034 Email: charles@marshall-trailers.co.uk www.marshall-trailers.co.uk 2 EC DECLARATION OF CONFORMITY WE: CHARLES J. MARSHALL (ABERDEEN) LTD CHAPEL WORKS, BUCKSBURN, ABERDEEN, SCOTLAND, AB21 9TL. DECLARE THAT THE PRODUCT: MAKE: CHARLES J. MARSHALL (ABERDEEN) LTD TYPE: MARSHALL TRAILER MODEL: _______________________________ SERIAL NO: ______________ CONFORMS TO THE ESSENTIAL HEALTH & SAFETY REQUIREMENTS OF 89/392/EEC MACHINERY DIRECTIVE AS AMENDED BY 91/368/EEC DIRECTIVE. PLACE OF ISSUE – CHAPEL WORKS, BUCKSBURN, ABERDEEN, SCOTLAND, AB21 9TL. NAME & TITLE OF AUTHORISED PERSON: CHARLES R. MARSHALL MANAGING DIRECTOR DATE: ___________ WE ENCLOSE OUR INSTRUCTIONS FOR THE SAFE OPERATION OF THIS MACHINE, THE WORKING OF WHICH IS FULLY UNDERSTOOD BY THE UNDERSIGNED. CUSTOMER’S SIGNATURE: _________________________ DATE: ___________ 3 SAFETY INSTRUCTIONS Important Safety advice 1. STOP 2. THINK 3. CALL 01224 722777 Safety First: Please read and fully understand the contents of this instruction manual, if you are in any doubt whatsoever of the safe operation of this machine, please contact Charles J. Marshall (Aberdeen) Ltd on Tel. 01224 722777. 1. Always ensure that no one is in the area of the chassis and body during tipping operations. DO NOT ENTER THE DANGER AREA FOR ANY REASON. 2. Always be prepared for the taildoor to open rapidly upon release of the catches. 3. Never tip a loaded trailer beyond 21° unless the taildoor is released and the load is being dispersed. 4. Always apply the parking brake when the trailer is to be left unhitched from the tractor. 5. Silage sides must be fitted from an elevated position or by some mechanical means. 6. If fitting a bale extension please be aware that the maximum load the extension can support is 500kg. 7. If using a retro-fitted rear tow hitch please be aware this is only designed for towing a second trailer empty. Please also note that the rear tow hitch it not designed as a towing out point, designated rear towing-out points can be found on the back of the chassis members. MAINTENANCE INSTRUCTIONS 1. Using a mechanical prop to hold up the body, check all hydraulic hoses for chaffing, signs of wear and perishing. 2. Tipping points shall wear, causing serious damage and posing an obvious safety problem. Pins should be removed and checked annually. Replace as necessary, not forgetting ram bolts. 3. Hubs / Bearings must be greased regularly; we recommend they are checked after the first fourteen days work, then six monthly thereafter. 4 4. Tyre pressure should be checked regularly (See page 6). 5. Wheel nuts should be checked when the machine is new, then after operating for one hour, then one day and weekly thereafter. The same procedure applies if nuts have been removed and replaced (18mm stud diameter = 270Nm / 22mm stud diameter = 475Nm). 6. Check the tow hitch for wear and replace accordingly. 7. Check all chassis securing points and strengtheners for signs of wear or cracking. 8. Lights should be kept clean and if not in use for some length of time, coating with some form of oil spray is recommended. 9. On tandem axle trailer, springs/rocker bushes should be greased every eight hours of use. 10. If the trailer is not to be used we recommend you remove the drain bolt at the front of the floor (Monocoque bodied trailers only). BRAKE ADJUSTMENT: This can be done by loosening the nut behind the clevis, then rotating the piston, adjustment will appear from the ram. Remember to tighten the locknut when completed. ASSEMBLY INSTRUCTIONS 1. Remove the grain door. 2. Carefully lift both sides of silage sides consecutively and place in position on sides of trailer. CAUTION – PANELS CANNOT BE LIFTED BY ONE PERSON, WE RECOMMEND A MECHANICAL LIFTING MACHINE. Always use a safe means to reach the panels and bolts – DO NOT climb on the trailer. 5 3. Fit front mesh panel and bolt through the four holes but do not tighten. 4. Place side loading panels in the required position (e.g. 1 on each side or 1 only). Ensure that you leave enough space to allow the gate tie bar to be placed between the panel and the upright end. 5. Place the tailgate into the slot with some form of mechanical loader. Place the bolts through the side loading panel, gate and upright, using the washer to cover the adjusting slot. 6. With a long flat screwdriver, push the bottom corner of the silage gate from left to right, until it runs vertical with the trailer side, then tighten all bolts on the gate and front mesh. 7. Fit the bolts through the side of the trailer, securing the silage panels. The same procedure is used for the side loading panels. 8. Fit the channel bracket which holds the tailgate latch ram in place. 9. Thread through the ¼” hydraulic hoses and ‘T’ them into the union behind the rams. 10. Fit the hydraulic rams into the channel bracket and simply couple up the hydraulic hose. 11. Reverse the above procedure for removing silage sides. FOR SPARE PARTS GO TO WWW.MARSHALL-TRAILERS.CO.UK 6 Part Number Size Maximum Weight Speed Max Tyre PressurePlease note this chart is for reference only each tyre brand can have different ratings.083/01-26-12 26 x 1200 x 12 800kg 25kmh 20psi083/01-100-12 10.0/80x12 10ply 1000kg 30kmh 45psi083/01-100-15 10.0 x 15.3 1500kg 30kmh 52psi083/01-115-15 11.5 x 15 2000kg 30kmh 52psi083/01-125-15 12.5 x 15 2500kg 30kmh 60psi083/01-135-17 13.5 x 17 2500kg 30kmh 45psiN/A 15/70 x 18 3200kg 40kmh 75psi083/01-15-22.5 15 x 22.5 (385/65R 22.5) 4500kg 80kmh 90psiN/A 405x60R 22.5 4500kg 80kmh 90psi083/01-1555-17 15-55 x 17 2120kg 40kmh 52psi083/01-1670-20 16/70 x 20 3000kg 40kmh 49psi083/01-165-70 16.5 x 70 x 18 3200kg 40kmh 54psiN/A 18 x 22.5 5800kg 80kmh 90psiN/A BN2 340/457-1300 x 18 2600kg 40kmh 60psiN/A BN3 1300 x 530 x 533 4500kg 40kmh 53psiN/A BN4 22/70-20 4500kg 40kmh 33psi083/01-340-65 XP27 Radial 340/65R 18 2650kg 90kmh 72psi083/01-400-60 400-60 x 22.5 4000kg 40kmh 51psi083/01-550-45 550-45 x 22.5 4375kg 40kmh 41psi083/01-560-45 560-45 x 22.5 4575kg 45kmh 58psi083/01-500-60 500-60 x 22.5 5450kg 40kmh 41psi083/01-550-60 550-60 x 22.5 5300kg 40kmh 44psi083/01-435-50 435-50 x 19.5 2YR 4500kg 100kmh 100psi083/01-184-30 18.4 x 30 14 pr 3550kg 40kmh 39psi083/01-184-34 18.4 x 34 14 pr 3650kg 40kmh 36psi083/01-231-26 23.1 x 26 3950kg 40kmh 36psi083/01-281-26 28.1 x 26 6100kg 40kmh 33psiOOOOOOO 30.5 x 32 7100kg 40kmh 39psi083/01-750-60 750 x 60 x 30.5 8500kg 40kmh 60psi 7 MARSHALL PRE-DELIVERY INSPECTION CHECK Customer’s Name: Address: Post Code: Model: Serial Number: Check Completed Check Tyre Pressure (See chart on page 6) Tighten Wheel Nuts (18mm Stud Diameter = 270Nm / 22mm Stud Diameter = 475Nm) Grease Hubs Check External Wheel Bearing (Ensure No Side Movement on Wheels) Grease Tandem Springs or Oscillating Rocker If Fitted Check All Securing Bolts Check Lights (If applicable) Check For Damaged Paint and Touch Up If Necessary Check Brake Rams (Extend and return freely) Taildoor Fitted and Adjusted Correctly Rams and Hydraulic Hoses Checked For Leaks Ensure Relevant Paperwork Is Completed and Handed to the Operator Signed: ______________________________________ Date: _____________ General Overall Condition Satisfactory To be returned when completed: Fax – 01224 724034 Email – admin@marshall-trailers.co.uk Post – Charles J Marshall (Aberdeen) Ltd, Chapel Works, Bucksburn, Aberdeen, AB21 9TL.