Zero Turn Mowers- Brochure

Form No. 3381-505 Rev ATimeCutter® SS 4216 RidingMowerModel No. 74616—Serial No. 314000001 and UpRegister at www.Toro.com.Original Instructions (EN) *3381-505* AThis machine is a ride-on, rotary-blade lawnmower intendedto be used by homeowners in residential applications. It isprimarily designed for cutting grass on well-maintained lawns.It is not designed for cutting brush, mowing grass and othergrowth alongside highways, or for agricultural uses.Important: This engine is not equipped with a sparkarrester muffler. It is a violation of California PublicResource Code Section 4442 to use or operate the engineon any forest-covered, brush-covered, or grass-coveredland. Other states or federal areas may have similar laws.This spark ignition system complies with Canadian ICES-002.WARNINGCALIFORNIAProposition 65 WarningThis product contains a chemical or chemicalsknown to the State of California to cause cancer,birth defects, or reproductive harm.The engine exhaust from this productcontains chemicals known to the State ofCalifornia to cause cancer, birth defects,or other reproductive harm.WARNINGRemoving standard original equipment parts andaccessories may alter the warranty, traction, andsafety of the machine. Failure to use original Toroparts could cause serious injury or death. Makingunauthorized changes to the engine, fuel or ventingsystem, may violate EPA and CARB regulations.Replace all parts including, but not limited to, tires,belts, blades, and fuel system components withoriginal Toro parts.Gross HorsepowerThe gross or net horsepower of this engine was laboratoryrated by the engine manufacturer in accordance with theSociety of Automotive Engineers (SAE) J1940. As configuredto meet safety, emission, and operating requirements,the actual engine torque on this class of mower will besignificantly lower.Go to www.Toro.com to view specifications on your mowermodel.IntroductionRead this information carefully to learn how to operate andmaintain your product properly and to avoid injury andproduct damage. You are responsible for operating theproduct properly and safely.You may contact Toro directly at www.Toro.com for productand accessory information, help finding a dealer, or to registeryour product.Whenever you need service, genuine Toro parts, or additionalinformation, contact an Authorized Service Dealer or ToroCustomer Service and have the model and serial numbers ofyour product ready. Figure 1 identifies the location of themodel and serial numbers on the product. Write the numbersin the space provided.G0145231Figure 1Under the seat1. Model and serial number plateWrite the product model and serial numbers in the spacebelow:Model No.Serial No.This manual identifies potential hazards and has safetymessages identified by the safety alert symbol (Figure 2),which signals a hazard that may cause serious injury or deathif you do not follow the recommended precautions.Figure 21. Safety alert symbol.This manual uses two words to highlight information.Important calls attention to special mechanical informationand Note emphasizes general information worthy of specialattention.© 2013—The Toro® Company8111 Lyndale Avenue SouthBloomington, MN 55420 2Contact us at www.Toro.com.Printed in the USAAll Rights ReservedContentsIntroduction .................................................................. 2Safety ........................................................................... 4Safe Operating Practices........................................... 4Toro Riding Mower Safety ........................................ 6Slope Indicator ....................................................... 7Safety and Instructional Decals ................................. 8Product Overview .........................................................11Controls ...............................................................11Operation ....................................................................13Think Safety First ...................................................13Before Starting.......................................................14Starting the Engine .................................................15Operating the Blades...............................................16Testing the Safety Interlock System ...........................17Stopping the Engine ...............................................17Driving .................................................................17Stopping the Machine .............................................19Adjusting the Height of Cut .....................................19Adjusting the Anti-Scalp Rollers ...............................19Positioning the Seat ................................................20Adjusting theMotion Control Levers ........................20Pushing the Machine by Hand ..................................20Grass Deflector......................................................21Operating Tips ......................................................21Maintenance .................................................................23RecommendedMaintenance Schedule(s) ......................23Premaintenance Procedures ........................................23Raising the Seat ......................................................23Lubrication ...............................................................23Greasing the Bearings .............................................23Engine Maintenance ..................................................24Servicing the Air Cleaner .........................................24Servicing the Engine Oil..........................................25Servicing the Spark Plug ..........................................26Fuel SystemMaintenance ...........................................28Replacing the In-line Fuel Filter ................................28Electrical SystemMaintenance ....................................29Charging the Battery ...............................................29Servicing the Fuses .................................................30Drive SystemMaintenance .........................................31Checking the Tire Pressure ......................................31Releasing the Electric Brake .....................................31Cooling SystemMaintenance ......................................32Cleaning the Engine Screen......................................32Cleaning the Engine Cooling Fins andShrouds.............................................................32Mower Maintenance ...................................................32Servicing the Cutting Blades.....................................32Leveling the Mower Deck ........................................35Removing the Mower..............................................37Mower Belt Maintenance.........................................37Installing the Mower ...............................................38Replacing the Grass Deflector ..................................38Cleaning ...................................................................39Washing the Underside of theMower ........................39Storage ........................................................................40Cleaning and Storage ..............................................40Troubleshooting ...........................................................41Schematics ...................................................................433SafetyTo reduce the potential for injury, comply with thesesafety instructions and always pay attention to the safetyalert symbol, which means CAUTION, WARNING,or DANGER-"personal safety instruction." Failureto comply with the instruction may result in personalinjury or death.Safe Operating PracticesThis product is capable of amputating hands and feet andthrowing objects. Always follow all safety instructions toavoid serious injury or death.The following instructions are adapted from ANSI standardB71.1-2012. All the language within this ANSI standardapplies to this machine; however, due to the application ofthe standard across many different types of products somestatements can seem general or misleading. In these instances,Toro has refined the statement to convey the meaning of thestandard while better matching the product this Operator'sManual pertains. Safety information in addition to theinstructions found in the ANSI standard below can be foundin Toro Riding Mower Safety at the end of this section.General Operation• Read, understand, and follow all instructions in theoperator's manual and on the machine before starting.• Do not place hands or feet near rotating parts or underthe machine. Keep clear of the discharge opening at alltimes.• Allow only responsible adults who are familiar with theinstructions to operate the machine.• Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up and thrown by the blade.• Be sure the area is clear of other people before mowing.Stop the machine if anyone enters the area.• Never carry passengers.• Do not mow in reverse unless absolutely necessary.Always look down and behind before and while backingup.• Be aware of the mower discharge direction and do notpoint it at anyone. Avoid discharging material against awall or obstruction. Material may ricochet back towardthe operator. Stop the blade(s) when crossing gravelsurfaces.• Do not operate the machine without deflector, dischargecover or entire grass collection system in place andworking.• Be alert, slow down and use caution when making turns.Look behind and to the side before changing directions.• Never leave a running machine unattended. Always turnoff blades, set parking brake, stop engine, and remove keybefore dismounting.• Turn off blades when not mowing. Stop the engine, waitfor all parts to come to a complete stop and remove thekey before cleaning the machine, removing the grasscatcher or unclogging the discharge chute.• Operate the machine only in daylight or good artificiallight.• Do not operate the machine while under the influenceof alcohol or drugs.• Watch for traffic when operating near or crossingroadways.• Use extra care when loading or unloading the machineinto a trailer or truck.• Always wear eye protection when operating the mower.• Data indicates that operators, age 60 years and above, areinvolved in a large percentage of riding mower-relatedinjuries. Operators should evaluate their ability to operatethe riding mower safely enough to protect themselves andothers from serious injury.• Always follow the recommendations for any applicationof counterweights.• Lightning can cause severe injury or death. If lightningis seen or thunder is heard in the area, do not operatethe machine; seek shelter.Slope OperationSlopes are a major factor related to loss of control andtip-over accidents, which can result in severe injury or death.Operation on all slopes requires extra caution. If you cannotback up the slope or if you feel uneasy on it, do not mow it.• Do not mow slopes greater than 15 degrees.• Watch for ditches, holes, rocks, dips, and rises that changethe operating angle, as rough terrain could overturn themachine.• Choose a low ground speed so you will not have to stopwhile operating on a slope.• Do not mow slopes when grass is wet. Slipperyconditions reduce traction and could cause sliding andloss of control.• Always keep the drive wheels engaged when going downslopes.• Reduce speed and use extreme caution on slopes.• Do not make sudden turns or rapid speed changes.• Remove or mark obstacles such as rocks, tree limbs, etc.from the mowing area. Tall grass can hide obstacles.• Avoid sudden starts when mowing uphill because themower may tip backwards.• Be aware that loss of traction may occur going downhill.Weight transfer to the front wheels may cause drivewheels to slip and cause loss of braking and steering.4• Always avoid sudden starting or stopping on a slope. Iftires lose traction, stop the machine, disengage the bladesand proceed slowly off the slope.• Use extreme care with grass catchers or other attachments.These can change the stability of the machine and causeloss of control.• Do not try to stabilize the machine by putting your footon the ground.• Do not mow near drop-offs, ditches, steep banks orwater. Wheels dropping over edges can cause rollovers,which may result in serious injury, death or drowning.• Use a walk behind mower and/or a hand trimmer neardrop-offs, ditches, steep banks or water.ChildrenTragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity. Never assume that childrenwill remain where you last saw them.• Keep children out of the mowing area and under thewatchful care of another responsible adult, not theoperator.• Be alert and turn the machine off if children enter thearea.• Before and while backing or changing direction, lookbehind, down, and side-to-side for small children.• Never carry children, even with the blades off. They mayfall off and be seriously injured or interfere with safemachine operation.• Children who have been given rides in the past maysuddenly appear in the mowing area for another ride andbe run over or backed over by the mower.• Never allow children to operate the machine.• Use extra care when approaching blind corners, shrubs,trees, the end of a fence or other objects that may obscurevision.Towing Safety• Do not attach towed equipment except at the hitch point.• Follow the attachment manufacturer's recommendationfor weight limits for towed equipment and towing onslopes. Towed weight must not exceed the weight of themachine, operator, and ballast. Use counterweights orwheel weights as described in the attachment, or in thepulling machine Operator’s Manual.• Never allow children or others in or on towed equipment.• On slopes, the weight of the towed equipment may causeloss of traction, increased risk of rollover, and loss ofcontrol. Reduce the towed weight and slow down.• Stopping distance increases with the weight of the towedload. Travel slowly and allow extra distance to stop.• Make wide turns to keep the attachment clear of themachine.ServiceSafe Handling of Gasoline:To avoid personal injury or property damage, use extra carewhen handling gasoline and other fuels. They are flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes and other sourcesof ignition.• Use only an approved container.• Never remove the gas cap or add fuel when the engine isrunning. Allow the engine to cool before refueling.• Never refuel the machine indoors.• Never store the machine or fuel container inside wherethere is an open flame, such as near a water heater orfurnace.• Never fill containers inside a vehicle or on a truck ortrailer with a plastic liner. Always place containers on theground away from your vehicle before filling.• Remove gas-powered equipment from the truck or trailerand refuel it on the ground. If this is not possible, thenrefuel such equipment with a portable container, ratherthan from a gasoline dispenser nozzle.• Keep the nozzle in contact with the rim of the fuel tankor container opening at all times until the fueling iscomplete. Do not use a nozzle lock-open device.• If fuel is spilled on clothing, change clothing immediately.• Never overfill the fuel tank. Replace gas cap and tightensecurely.General Service:• Never operate a machine inside a closed area. Engineexhaust contains carbon monoxide, which is an odorless,deadly poison that can kill you.• Keep nuts and bolts tight, especially the blade attachmentbolts. Keep equipment in good condition.• Never interfere with the intended function of a safetydevice or to reduce the protection provided by a safetydevice. Check their proper operation regularly.• Keep the machine free of grass, leaves, or other debrisbuild-up. Clean up oil or fuel spillage fuel soaked debris.Allow the machine to cool before storing.• Stop and inspect the equipment if you strike an object.Repair, if necessary, before restarting.• Never make any adjustments or repairs with the enginerunning.• Grass catcher components are subject to wear, damageand deterioration, which could expose moving parts orallow objects to be thrown. Frequently check componentsand replace with manufacturers' recommended parts,when necessary.• Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.• Check for proper brake operation frequently. Adjust andservice as required.5• Maintain or replace safety and instruction decals asnecessary.• Use only genuine Toro replacement parts to ensure thatoriginal standards are maintained.Toro Riding Mower SafetyThe following list contains safety information specific to Toroproducts or other safety information that you must know thatmay not be included in the ANSI standards.• Stop the engine, move the motion control levers toneutral and outward to the park position, disengage theblade control switch, remove the key and disconnect thespark plug wire(s) before performing any service, repairs,maintenance or adjustments.• Keep hands, feet, hair, and loose clothing away fromattachment discharge area, underside of mower and anymoving parts while engine is running.• Do not touch equipment or attachment parts which maybe hot from operation. Allow to cool before attemptingto maintain, adjust or service.• Battery acid is poisonous and can cause burns. Avoidcontact with skin, eyes, and clothing. Protect your face,eyes, and clothing when working with a battery.• Battery gases can explode. Keep cigarettes, sparks andflames away from battery.• Use only Toro approved attachments. Warranty may bevoided if used with unapproved attachments.• If loading the machine onto a trailer or truck, use a single,full-width ramp only. The ramp angle should not exceed15 degrees.6Slope IndicatorG011841Figure 3This page may be copied for personal use.1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slopeof hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate lineto match the recommended slope.2. Align this edge with a vertical surface, a tree, building, fence pole, etc.3. Example of how to compare slope with folded edge.7Safety and InstructionalDecalsSafety decals and instructions are easily visible to the operator and are located near any area of potentialdanger. Replace any decal that is damaged or lost.93-70091. Warning—don't operate the mower with the deflector up orremoved; keep the deflector in place.2. Cutting/dismemberment hazard of hand or foot, mowerblade—stay away from moving parts.105-7015For Models with 42 Inch Decks106-87171. Read the instructions before servicing or performingmaintenance.2. Check tire pressure every 25 operating hours.3. Grease every 25 operating hours.4. Engine109-7076110-66911. Thrown object hazard—keep bystanders a safe distancefrom the machine.2. Thrown object hazard, mower—do not operate without thedeflector, discharge cover, or grass collection system inplace.3. Cutting/dismemberment of hand or foot—stay away frommoving parts.114-16061. Entanglement hazard, belt—keep all guards in place.Manufacturer's Mark1. Indicates the blade is identified as a part from the originalmachine manufacturer.8119-88141. Parking position 4. Neutral2. Fast 5. Reverse3. Slow119-88151. Parking position 4. Neutral2. Fast 5. Reverse3. Slow119-887142 Inch Model1. Height-of-cut121-29891. Bypass lever position forpushing the machine2. Bypass lever position foroperating the machineBattery SymbolsSome or all of these symbols are on your battery1. Explosion hazard 6. Keep bystanders a safedistance from the battery.2. No fire, open flame, orsmoking.7. Wear eye protection;explosive gases cancause blindness and otherinjuries3. Caustic liquid/chemicalburn hazard8. Battery acid can causeblindness or severe burns.4. Wear eye protection 9. Flush eyes immediatelywith water and get medicalhelp fast.5. Read the Operator'sManual.10. Contains lead; do notdiscard.9130-07801. Low speed—trimming andtowing2. High speed—mowing andtransport120-22391. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps whentransporting machine.2. Warning—read the instructions before servicing or performingmaintenance; move the motion control levers to the park(brake) position, remove the ignition key and disconnect thespark plug wire.6. Loss of traction/control hazard, slopes—loss of traction/controlon a slope, disengage the blade control switch (PTO),proceed off the slope slowly.3. Cutting/dismemberment hazard, mower blade; entanglementhazard, belt—stay away from moving parts, keep all guardsand shields in place.7. Crushing/dismemberment hazard of bystanders, reversing;crushing/dismemberment hazard of bystanders—do not carrypassengers, look behind and down when reversing.4. Thrown object hazard—keep bystanders a safe distance fromthe machine, pick up debris before operating, keep deflectorin place.8. Tipping hazard—do not mow slopes greater than 15 degrees,avoid sudden and sharp turns while on slopes.10121-07711. Choke 4. Slow2. Fast 5. Power take-off (PTO), Blade control switch3. Continuous variable settingProduct OverviewFigure 41. Deflector 6. Operator seat2. Rear drive wheel 7. Fuel tank cap3. Control panel 8. Smart speed lever4. Motion control levers 9. Footrest5. Height of cut lever 10. Front caster wheelControlsBecome familiar with all of the controls in Figure 4 andFigure 5 before you start the engine and operate the machine.Figure 5Control Panel1. Throttle/Choke 3. Blade control switch(power take-off)2. Ignition switchIgnition SwitchThe ignition switch has three positions, Off, Run and Start.The key will turn to Start and move back to Run upon release.Turning the key to the Off position will stop the engine;however, always remove the key when leaving the machineto prevent someone from accidentally starting the engine(Figure 5).Throttle/Choke ControlThe throttle and choke is combined into one control lever.The throttle controls the engine speed and it has a continuousvariable setting from Slow to Fast. Engage the choke bymoving the lever past the Fast setting until it stops (Figure 5).11Blade Control Switch (Power Take-Off)The blade control switch, represented by a power take-off(PTO) symbol, engages and disengages power to the mowerblades (Figure 5).Motion Control Levers and ParkPositionThe motion control levers are speed sensitive controls ofindependent wheel motors. Moving a lever forward orbackward turns the wheel on the same side forward or inreverse; wheel speed is proportional to the amount the leveris moved. Move the control levers outward from the centerto the park position and exit the machine (Figure 16). Alwaysposition the motion control levers into the park positionwhen you stop the machine or leave it unattended.Smart Speed™ Control System LeverThe Smart Speed™ Control System lever, located below theoperating position, gives the operator a choice to drive themachine at two speed ranges, high and low (Figure 6).G0144751Figure 61. Smart speed leverFuel WindowThe fuel window located on the left hand side of the machinecan be used to verify the presence of gasoline in the tank(Figure 7).G0145211Figure 71. Fuel presence windowHeight-of-Cut LeverThe height of cut lever allows the operator to lower andraise the deck from the seated position. When the lever ismoved up, toward the operator the deck is raised from theground and when moved down, away from the operator it islowered toward the ground. Only adjust the height of cutwhile machine is not moving (Figure 4).12OperationNote: Determine the left and right sides of the machine from the normal operating position.Think Safety FirstOperating SafetyPlease carefully read all of the safety instructions and decalsin the safety section. Knowing this information could helpyou, your family, pets or bystanders avoid injury.DANGERMowing on wet grass or steep slopes can causesliding and loss of control.Wheels dropping over edges can cause rollovers,which may result in serious injury, death ordrowning.A loss of traction is a loss of steering control.To avoid loss of control and possibility of rollover:• Do not mow near drop-offs or near water.• Do not mow slopes greater than 15 degrees.• Reduce speed and use extreme caution onslopes.• When mowing slopes, gradually work fromlower to higher areas on the incline.• Avoid sudden turns or rapid speed changes.• Turn up, into an incline when changingdirections on slopes. Turning down the slopereduces traction.• Attachments change the handling characteristicsof the machine. Use extra caution when usingattachments with the machine.Figure 81. Safe Zone-use theTimeCutter here3. Water2. Use walk behind mowerand/or hand trimmer neardrop-offs and water.Fuel SafetyDANGERIn certain conditions, gasoline is extremelyflammable and highly explosive. A fire or explosionfrom gasoline can burn you and others and candamage property.• Fill the fuel tank outdoors, in an open area,when the engine is cold. Wipe up any gasolinethat spills.• Never fill the fuel tank inside an enclosed trailer.• Do not fill the fuel tank completely full. Addgasoline to the fuel tank until the fuel reachesthe base of the filler neck. This empty space inthe tank allows gasoline to expand.• Never smoke when handling gasoline, and stayaway from an open flame or where gasolinefumes may be ignited by a spark.• Store gasoline in an approved container andkeep it out of the reach of children. Never buymore than a 30-day supply of gasoline.• Do not operate without entire exhaust system inplace and in proper working condition.13DANGERIn certain conditions during fueling, staticelectricity can be released causing a spark whichcan ignite the gasoline vapors. A fire or explosionfrom gasoline can burn you and others and candamage property.• Always place gasoline containers on the groundaway from your vehicle before filling.• Do not fill gasoline containers inside a vehicle oron a truck or trailer bed because interior carpetsor plastic truck bed liners may insulate thecontainer and slow the loss of any static charge.• When practical, remove gas-powered equipmentfrom the truck or trailer and refuel the equipmentwith its wheels on the ground.• If this is not possible, then refuel suchequipment on a truck or trailer from a portablecontainer, rather than from a gasoline dispensernozzle.• If a gasoline dispenser nozzle must be used,keep the nozzle in contact with the rim of thefuel tank or container opening at all times untilfueling is complete.WARNINGGasoline is harmful or fatal if swallowed. Long-termexposure to vapors can cause serious injury andillness.• Avoid prolonged breathing of vapors.• Keep face away from nozzle and gas tank orconditioner opening.• Keep gas away from eyes and skin.Understanding the Safety InterlockSystemWARNINGIf safety interlock switches are disconnected ordamaged the machine could operate unexpectedlycausing personal injury.• Do not tamper with the interlock switches.• Check the operation of the interlock switchesdaily and replace any damaged switches beforeoperating the machine.The safety interlock system is designed to prevent the enginefrom starting unless:• The blades are disengaged.• The motion control levers are in the park position.The safety interlock system also is designed to stop the enginewhenever the control levers are out of the park position andyou rise from the seat.Before StartingRecommended Fuel• For best results, use only clean, fresh (less than 30 daysold), unleaded gasoline with an octane rating of 87 orhigher ((R+M)/2 rating method).• Ethanol: Gasoline with up to 10% ethanol (gasohol)or 15% MTBE (methyl tertiary butyl ether) by volumeis acceptable. Ethanol and MTBE are not the same.Gasoline with 15% ethanol (E15) by volume is notapproved for use. Never use gasoline that containsmore than 10% ethanol by volume, such as E15(contains 15% ethanol), E20 (contains 20% ethanol), orE85 (contains up to 85% ethanol ). Using unapprovedgasoline may cause performance problems and/or enginedamage which may not be covered under warranty.• Do not use gasoline containing methanol.• Do not store fuel either in the fuel tank or fuel containersover the winter unless a fuel stabilizer is used.• Do not add oil to gasoline.Using Stabilizer/ConditionerUse a fuel stabilizer/conditioner in the machine to providethe following benefits:• Keeps gasoline fresh during storage of 90 days or less.For longer storage it is recommended that the fuel tankbe drained.• Cleans the engine while it runs.• Eliminates gum-like varnish buildup in the fuel system,which causes hard starting.Add the correct amount of gas stabilizer/conditioner to thegas.Note: A fuel stabilizer/conditioner is most effective whenmixed with fresh gasoline. To minimize the chance of varnishdeposits in the fuel system, use fuel stabilizer at all times.14Filling the Fuel TankMake sure the engine is shut off and the motion controls arein the park position. Tank maximum capacity is 2.9 gallons.Important: Do Not overfill fuel tank. Fill the fuel tankto the bottom of the filler neck. The empty space in thetank allows the fuel to expand. Overfilling may resultin fuel leakage or damage to the engine or emissionssystem.1. Clean around the fuel tank cap and remove the cap.Note: You can use the fuel window to verify thepresence of gasoline before filling the tank (Figure 9).2. Slowly add regular, unleaded gasoline until the fuelreaches the base of the filler neck (Figure 9).G014474123456Figure 91. Fuel tank cap 4. Base of filler neck, DONOT FILL PAST HERE2. Fill opening 5. Fuel window3. Filler neckG0148951234Figure 101. Fill opening 3. Fuel2. Base of filler neck, DONOT FILL PAST HERE4. Empty space for fuelexpansion.Important: Do Not overfill fuel tank. Fill thefuel tank to the bottom of the filler neck. Theempty space in the tank allows the fuel to expand.Overfilling may result in fuel leakage or damageto the engine.3. Install the fuel tank cap securely and tighten until it“clicks”. Wipe up any gasoline that may have spilled.Checking the Engine Oil LevelBefore you start the engine and use the machine, check the oillevel in the engine crankcase; refer to Checking the Oil Levelin the Engine Maintenance section.Starting the Engine1. Sit down on the seat and move the motion controlsoutward to the park position.2. Disengage the blades by moving the blade controlswitch to Off (Figure 11).Figure 111. Control panel 2. Blade control switch—Offposition3. Move the throttle lever to Choke before starting a coldengine (Figure 12).It may be necessary to hold the lever against the stop,in the choke position, while trying to start the engine.Note: A warm or hot engine may not require choking.15Figure 121. Control panel 4. Fast2. Throttle/chokelever—choke position5. Continuous variablesetting3. Choke 6. Slow4. Turn the ignition key to Start to energize the starter.When the engine starts, release the key (Figure 13).Important: Do not engage the starter for morethan 10 seconds at a time. If the engine fails tostart, allow a 60 second cool-down period betweenattempts. Failure to follow these instructions candamage the starter motor.Figure 131. Control panel 4. Off2. Ignition key—run position 5. Run3. Ignition key—start position 6. Start5. After the engine starts, move the throttle lever to Fast(Figure 12). If the engine stalls or hesitates, move thethrottle lever back to Choke for a few seconds. Repeatthis as required.Operating the BladesThe blade control switch, represented by a power take-off(PTO) symbol, engages and disengages power to the mowerblades. This switch controls power to any attachments thatdraw power from the engine, including the mower deck andcutting blades.Engaging the BladesImportant: Do not engage the blades when parked intall grass. Belt or clutch damage can occur.1. Release pressure on the motion control levers andplace the machine in neutral.2. Move the throttle to the Fast position.Note: Always engage the blades with the throttle inthe Fast position.3. Pull up on the blade control switch to move it to theOn position and engage the blades (Figure 14).16Figure 141. Control panel 2. Blade control switch—OnpositionDisengaging the BladesPush down on the blade control switch to move it to the Offposition and disengage the blades (Figure 15).Figure 151. Control panel 2. Blade control switch—OffTesting the Safety InterlockSystemTest the safety interlock system before you use the machineeach time. If the safety system does not operate as describedbelow, have an Authorized Service Dealer repair the safetysystem immediately.1. While sitting on the seat, with the control levers in parkposition, and move the blade control switch to On. Trystarting the engine; the engine should not crank.2. While sitting on the seat, move the blade controlswitch to Off. Move either motion control lever to thecenter, unlocked position. Try starting the engine; theengine should not crank. Repeat with the other motioncontrol lever.3. While sitting on the seat, move the blade control switchto Off, and lock the motion control levers in the parkposition. Start the engine. While the engine is running,engage the blade control switch, and rise slightly fromthe seat; the engine should stop.4. While sitting on the seat, move the blade control switchto Off, and lock the motion control levers in the parkposition. Start the engine. While the engine is running,move the motion control levers to the center, unlockedposition, engage the blade control switch, and riseslightly from the seat; the engine should stop.Stopping the Engine1. Disengage the blades by moving the blade controlswitch to Off (Figure 15).2. Move the throttle lever to Fast (Figure 13).3. Turn the ignition key to Off (Figure 12) and removethe key.DrivingDriving the machine benefits from an understanding ofwhat zero turn radius mower means. The drive wheels turnindependently, powered by hydraulic motors on each axle;hence one side can turn in reverse while the other turnsforward causing the machine to spin rather than turn. Thisvastly improves the machine maneuverability but may requiresome adjustment if the operator is unfamiliar.WARNINGThe machine can spin very rapidly. The operatormay lose control of the machine and cause personalinjury or damage to the machine.• Use caution when making turns.• Slow the machine down before making sharpturns.The throttle control regulates the engine speed as measuredin rpm (revolutions per minute). Placing the throttle controlin the Fast position can be best for performance. For mostapplications, operating in the full throttle position is desirable.17Figure 161. Park (brake) position 4. Backward2. Center unlock position 5. Front of machine3. ForwardUsing the Smart Speed™ ControlSystemThe Smart Speed™ Control System lever, located below theoperating position (Figure 17), gives the operator a choice todrive the machine at two ground speed ranges, high and low.G0144751Figure 171. Smart speed leverTo change speeds:1. Move the motion control levers to neutral and outwardto the park position; disengage the blade control switch.WARNINGRemoving your hands from the motion controllevers while the machine is in motion canresult in a loss of control causing harm to youor bystanders.Always stop the machine and move the motioncontrol levers to the park position beforeadjusting the Smart Speed™ Control System.2. Adjust the lever to the desired position.Forward1. Move the levers to the center, unlocked position.2. To go forward, slowly push the motion control leversforward (Figure 16).G008952Figure 18To go straight, apply equal pressure to both motioncontrol levers (Figure 16).To turn, release pressure on the motion control levertoward the direction you want to turn (Figure 16).The farther you move the motion control levers ineither direction, the faster the machine will move inthat direction.To stop, pull the motion control levers to neutral.Backward1. Move the levers to the center, unlocked position.2. To go backward, look behind you and down as youslowly pull the motion control levers rearward (Figure19).18G008953Figure 19To go straight, apply equal pressure to both motioncontrol levers (Figure 19).To turn, release the pressure on the motion controllever toward the direction you want to turn.To stop, push the motion control levers to neutral.Stopping the MachineTo stop the machine, move the motion control levers toneutral and outward to the park position, disengage the bladecontrol switch, ensure the throttle is in the fast position, andturn the ignition key to off. Remember to remove the keyfrom the ignition switch.WARNINGChildren or bystanders may be injured if theymove or attempt to operate the mower while it isunattended.Always remove the ignition key and move themotion control levers outward to the park positionwhen leaving the machine unattended, even if justfor a few minutes.Adjusting the Height of CutHeight-of-cut is controlled by the lever located to the right ofthe operating position (Figure 20).G014476123Figure 201. Height-of-cut lever 3. 115 mm (4.5 inch),Transport position2. Height-of-cut positions1. Pull up and inward on the lever to move it to thedesired cutting position.2. Once at the desired cutting position, slowly lower thelever until it engages the position.The transport position is the highest height-of-cut position orcutting height 115 mm [4.5 inch] (Figure 20).Adjusting the Anti-ScalpRollersWhenever you change the height-of-cut, it is recommendedto adjust the height of the anti-scalp rollers.Note: Adjust the anti-scalp rollers so the rollers do not touchthe ground in normal, flat mowing areas.1. Disengage the blade control switch (PTO), move themotion control levers to the neutral lock position andset the parking brake.2. Stop the engine, remove the key, and wait for all movingparts to stop before leaving the operating position.3. Adjust the anti-scalp rollers to one of the followingpositions:• Upper hole—use this position with the mower deckin the 63mm (2-1/2 inch) and below height-of-cutpositions (Figure 21).• Lower hole—use this position with the mowerdeck in the 76mm (3 inch) and above height-of-cutpositions (Figure 21).19g019929 12345Figure 211. Anti-scalp roller 4. Upper hole—the mowerdeck in the 63mm(2-1/2 inch) and belowheight-of-cut positions2. Lower hole—the mowerdeck in the 76mm (3 inch)and above height-of-cutpositions5. Bolt3. Flange NutPositioning the Seat1. Raise the seat and loosen the adjustment bolts justenough that seat can move (Figure 22).G0144771Figure 221. Adjustment bolt2. Move the seat to the desired position and tighten thebolts.Adjusting the Motion ControlLeversAdjusting the HeightThe motion control levers can be adjusted higher or lower formaximum operator comfort.1. Remove the 2 bolts holding the control lever to thecontrol arm shaft (Figure 23).2. Move the control lever to the next set of holes. Securethe lever with the 2 bolts (Figure 23).41 2G0149703Figure 231. Control arm shaft 3. Slotted, upper hole2. Control lever 4. Bolt3. Repeat the adjustment for the opposite control lever.Adjusting the TiltThe motion control levers can be tilted fore or aft formaximum operator comfort.1. Loosen the upper bolt holding the control lever to thecontrol arm shaft.2. Loosen the lower bolt just enough to pivot the controllever fore or aft (Figure 23). Tighten both bolts tosecure the control in the new position.3. Repeat the adjustment for the opposite control lever.Pushing the Machine by HandImportant: Always push the machine by hand. Nevertow the machine because damage may occur.This machine has an electric brake mechanism and to pushthe machine the ignition key needs to be in the Run position.The battery needs to be charged and functioning for theelectric brake to be disengage.To Push the Machine1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to parkposition, stop the engine, and wait for all moving partsto stop before leaving the operating position.3. Locate the bypass levers on the frame on both sides ofthe engine.4. Move the bypass levers forward through the key holeand down to lock them in place as shown in Figure 24.Ensure this is done for each lever.5. Move the motion control levers inward to the neutralposition and turn the ignition key to the run position.Do not start the machine.20The machine is now able to be pushed by hand.g0173031 23Figure 241. Bypass lever locations 3. Lever position for pushingthe machine2. Lever position foroperating the machine6. When finished, ensure the key has been returned to theStop position to avoid draining the battery charge.If the machine fails to move the electric brake may still beengaged. If necessary the electric brake can be releasedmanually. Refer to the Releasing the Electric Brake (page 31)procedure in Drive Maintenance.To Operate the MachineMove the bypass levers rearward through the key hole anddown to lock them in place as shown (Figure 24). Ensure thisis done for each lever.Grass DeflectorThe mower has a hinged grass deflector that dispersesclippings to the side and down toward the turf.DANGERWithout the grass deflector, discharge cover, orcomplete grass catcher assembly mounted inplace, you and others are exposed to blade contactand thrown debris. Contact with rotating mowerblade(s) and thrown debris will cause injury ordeath.• Never remove the grass deflector from themowerbecause the grass deflector routes material downtoward the turf. If the grass deflector is everdamaged, replace it immediately.• Never put your hands or feet under the mower.• Never try to clear discharge area or mowerblades unless you move the blade control switchto Off and rotate the ignition key to Off. Alsoremove the key and pull the wire off the sparkplug(s).Operating TipsFast Throttle SettingFor best mowing and maximum air circulation, operate theengine at the Fast position. Air is required to thoroughly cutgrass clippings, so do not set the height-of-cut so low as tototally surround the mower by uncut grass. Always try to haveone side of the mower free from uncut grass, which allows airto be drawn into the mower.Using the Smart Speed™ ControlSystemThe Smart Speed™ Control System lever, located below theoperating position, gives the operator a choice to drive themachine at two speed ranges, high and low. An operatorcan benefit from the lower speed setting when maneuveringthe machine in tight spaces or operating around delicatelandscapes. The low setting can also be used to operate themachine at a high throttle setting and blade speed while stillbeing able to reduce ground speed to increase quality of cut.Cutting a Lawn for the First TimeCut grass slightly longer than normal to ensure that thecutting height of the mower does not scalp any unevenground. However, the cutting height used in the past isgenerally the best one to use. When cutting grass longer thansix inches tall, you may want to cut the lawn twice to ensurean acceptable quality of cut.21Cut 1/3 of the Grass BladeIt is best to cut only about 1/3 of the grass blade. Cuttingmore than that is not recommended unless grass is sparse, orit is late fall when grass grows more slowly.Mowing DirectionAlternate mowing direction to keep the grass standingstraight. This also helps disperse clippings which enhancesdecomposition and fertilization.Mow at Correct IntervalsNormally, mow every four days. But remember, grass growsat different rates at different times. So to maintain the samecutting height, which is a good practice, mow more often inearly spring. As the grass growth rate slows in mid summer,mow less frequently. If you cannot mow for an extendedperiod, first mow at a high cutting height; then mow againtwo days later at a lower height setting.Avoid Cutting Too LowIf the cutting width of the mower is wider than the moweryou previously used, raise the cutting height to ensure thatuneven turf is not cut too short.Long GrassIf the grass is ever allowed to grow slightly longer thannormal, or if it contains a high degree of moisture, raise thecutting height higher than usual and cut the grass at thissetting. Then cut the grass again using the lower, normalsetting.When StoppingIf the machine's forward motion must be stopped whilemowing, a clump of grass clippings may drop onto yourlawn. To avoid this, move onto a previously cut area with theblades engaged or you can disengage the mower deck whilemoving forward.Keep the Underside of the Mower CleanClean clippings and dirt from the underside of the mowerafter each use. If grass and dirt build up inside the mower,cutting quality will eventually become unsatisfactory.Blade MaintenanceMaintain a sharp blade throughout the cutting season becausea sharp blade cuts cleanly without tearing or shredding thegrass blades. Tearing and shredding turns grass brown atthe edges, which slows growth and increases the chance ofdisease. Check the cutter blades daily for sharpness, and forany wear or damage. File down any nicks and sharpen theblades as necessary. If a blade is damaged or worn, replace itimmediately with a genuine Toro replacement blade.22MaintenanceNote: Determine the left and right sides of the machine from the normal operating position.Recommended Maintenance Schedule(s)Maintenance ServiceInterval Maintenance ProcedureAfter the first 5 hours • Change the engine oil.Before each use or daily• Check the safety interlock system.• Clean and check the air cleaner foam element.• Clean the engine air intake screen.• Check the cutting blades.• Inspect the grass deflector for damageAfter each use • Clean the mower housing.Every 25 hours• Grease all lubrication points.• Check tire pressure.• Check the belts for wear/cracks.Every 50 hours• Replace the air cleaner paper element.• Check the spark plug.Every 100 hours• Change the engine oil.• Change the oil filter.• Replace the spark plug.• Replace the in-line fuel filter• Clean the engine cooling fins and shrouds.Before storage• Charge the battery and disconnect battery cables.• Perform all maintenance procedures listed above before storage.• Paint any chipped surfaces.Important: Refer to your engine operator's manual for additional maintenance procedures.CAUTIONIf you leave the key in the ignition switch, someone could accidently start the engine and seriously injureyou or other bystanders.Remove the key from the ignition and disconnect the wire from the spark plug before you do anymaintenance. Set the wire aside so that it does not accidentally contact the spark plug.PremaintenanceProceduresRaising the SeatMake sure the motion control levers are locked in the parkposition. Lift the seat forward.The following components can be accessed by raising the seat:• Serial plate• Service decal• Seat adjustment bolts• Fuel filter• Battery and battery cablesLubricationGreasing the BearingsService Interval: Every 25 hours—Grease all lubricationpoints.Grease Type: No. 2 General Purpose Lithium Base Grease1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.233. Clean the grease fittings (Figure 25 and Figure 26) witha rag. Make sure to scrape any paint off of the frontof the fitting(s).1G014522Figure 251. Front caster tireFigure 26Located on the seat pan underside1. Read the instructionsbefore servicing orperforming maintenance.3. Grease every 25 operatinghours.2. Check tire pressure every25 operating hours.4. Engine4. Connect a grease gun to each fitting (Figure 25 andFigure 26). Pump grease into the fittings until greasebegins to ooze out of the bearings.5. Wipe up any excess grease.Engine MaintenanceServicing the Air CleanerService Interval: Before each use or daily—Clean and checkthe air cleaner foam element.Every 50 hours—Replace the air cleaner paperelement.Note: Service the air cleaner more frequently if the operatingconditions are extremely dusty or sandy.Removing the Foam and PaperElements1. Disengage the blade control (PTO).2. Stop the engine, wait for all moving parts to stop, andremove the key before leaving the operating position.3. Clean around the air cleaner to prevent dirt fromgetting into the engine and causing damage.4. Remove the air cleaner cover by unscrewing the 2knobs (Figure 27).G017862Figure 271. Air cleaner cover 2. Knobs5. Carefully remove the foam and paper filter elementsfrom the air cleaner housing (Figure 28).24Figure 281. Foam element 2. Paper element6. Separate the foam and paper elements.Cleaning the Foam and Paper ElementsFoam Element:1. Wash the foam element in liquid soap and warm water.When the element is clean, rinse it thoroughly.2. Dry the element by squeezing it in a clean cloth. Donot oil the element.Important: Replace the foam element if it is tornor worn.3. Install the foam element on a clean paper element.Paper Element:1. Tap the paper element on a solid flat surface and blowit out from the inside with compressed air to removedust and dirt.2. Inspect the element for tears, an oily film, and damageto the rubber seal.Important: Do not clean the paper element withliquids, such as solvents, gasoline, or kerosene.Replace the paper element if it is damaged orcannot be cleaned thoroughly.3. Clean the inside of the air cleaner cover of all dirt, dust,and debris.Installing the Foam and Paper ElementsImportant: To prevent engine damage, always operatethe engine with the complete foam and paper air cleanerassembly installed.1. Install the foam filter onto the paper filter (Figure 28).2. Install the foam and paper filter onto the air cleanerhousing.3. Install the air cleaner cover and tighten the two knobs(Figure 27).Servicing the Engine OilOil Type: Detergent oil (API service SF, SG, SH, SJ, or higher)Crankcase Capacity: 1.0 l (34 ounces) when you do not changethe filter; 1.05 l (36 ounces) when you change the filter.Viscosity: See the table below.Figure 29Checking the Oil Level1. Park the machine on a level surface.2. Disengage the blade control (PTO).3. Stop the engine, wait for all moving parts to stop, andremove the key before leaving the operating position.4. Clean around the oil dipstick (Figure 30) so that dirtcannot fall into the fill hole and damage the engine.G0178632Figure 301. Oil dipstick/fill hole 2. Air cleaner5. Unscrew the oil dipstick and wipe the end clean.6. Screw the oil dipstick fully onto the fill hole.7. Unscrew the dipstick again and look at the end. If theoil level is low, slowly pour only enough oil into the fillhole to raise the level to the Full mark on the dipstick.25Important: Do not overfill the crankcase with oiland run the engine; engine damage may result.Changing the OilService Interval: After the first 5 hoursEvery 100 hours1. Park the machine so that the right side is slightlylower than the left side to ensure that the oil drainscompletely.2. Disengage the blade control (PTO).3. Stop the engine, wait for all moving parts to stop, andremove the key before leaving the operating position.4. Clean the area around the drain valve and on themachine frame. Locate the oil drain hose and slide itover the drain valve (Figure 31).5. Place the opposite end of the oil drain hose over themachine frame.6. Place a pan underneath the machine directly below thedrain hose as shown in (Figure 31).G0178641234Figure 311. Oil fill hole 3. Oil drain hose2. Drain valve 4. Pan7. Turn the drain valve 1/4 counter clockwise to open andallow the oil to drain. Remove the oil fill cap/dipstick(Figure 31).8. When oil has drained completely, close the oil drainvalve. Remove the oil drain hose and wipe up anyexcess oil on the frame.Note: Dispose of the used oil at a certified recyclingcenter.9. Change the oil filter; refer to Changing the Oil Filter.10. Slowly pour approximately 80% of the specifiedamount of oil into the fill hole (Figure 31). Check theoil level; refer to Checking the Oil Level.11. Install the oil fill cap/dipstick.Changing the Oil FilterService Interval: Every 100 hoursNote: Change the oil filter more frequently when theoperating conditions are extremely dusty or sandy.1. Drain the oil from the engine; refer to Changing theOil.2. Remove the old oil filter and wipe the filter adapter(Figure 32) gasket surface.Figure 321. Oil filter 3. Filter adapter2. Gasket3. Apply a thin coat of new oil to the rubber gasket onthe new oil filter (Figure 32).4. Install the new oil filter to the filter adapter.5. Turn the oil filter clockwise until the rubber gasketcontacts the filter adapter, then tighten the oil filter anadditional 1/2 to 3/4 turn (Figure 32).6. Slowly pour about 80% of the specified amount of oilinto the fill hole (Figure 30). Check the oil level; referto the Checking the Oil Level procedure.Servicing the Spark PlugService Interval: Every 50 hours—Check the spark plug.Every 100 hours—Replace the spark plug.Ensure that the air gap between the center and side electrodesis correct before installing the spark plug. Use a spark plugwrench for removing and installing the spark plug and agapping tool or feeler gauge to check and adjust the air gap.Install a new spark plug if necessary.Type: Champion RC12YC, Autolite 3924, NGK BCPR6ESor equivalentAir Gap: 0.76 mm (0.030 inch)Removing the Spark Plug1. Disengage the blade control (PTO).2. Stop the engine, wait for all moving parts to stop, andremove the key before leaving the operating position.263. Disconnect the wire from the spark plug (Figure 33).G0178651Figure 331. Spark-plug wire4. Clean around the spark plug to prevent dirt from fallinginto the engine and potentially causing damage.5. Remove the spark plug and metal washer.Checking the Spark Plug1. Inspect the spark plug (Figure 34).Note: If you see light brown or gray on the insulator,the engine is operating properly. A black coating on theinsulator usually means that the air cleaner is dirty.Figure 341. Center electrode insulator 3. Air gap (not to scale)2. Side electrodeImportant: Do not clean the spark plug. Alwaysreplace the spark plug when it has a black coating,worn electrodes, an oily film, or cracks.2. Check the gap between the center and side electrodes(Figure 34). Bend the side electrode if the gap is notcorrect.Installing the Spark Plug1. Install the spark plug and metal washer.Note: Ensure that the air gap is set correctly.2. Tighten the spark plug to 20 N-m (15 ft-lb).3. Connect the wire to the spark plug.27Fuel SystemMaintenanceDANGERIn certain conditions, gasoline is extremelyflammable and highly explosive. A fire or explosionfrom gasoline can burn you and others and candamage property.• Perform any fuel related maintenance when theengine is cold. Do this outdoors in an open area.Wipe up any gasoline that spills.• Never smoke when draining gasoline, and stayaway from an open flame or where a spark mayignite the gasoline fumes.Replacing the In-line FuelFilterService Interval: Every 100 hours—Replace the in-line fuelfilterNever install a dirty filter if it is removed from the fuel line.1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Raise the seat and locate the fuel filters as shown inFigure 35.G0178611 2 345Figure 351. Fuel line to engine 4. Flow direction arrow2. In-line Fuel filter 5. Hose clamp3. Fuel line from tank4. Squeeze the ends of the hose clamps together and slidethem away from the filter (Figure 35).5. Remove the filter from the fuel lines.6. Install a new filter with the flow direction arrow comingfrom the fuel tank and pointing to the engine. Movethe hose clamps close to the filter (Figure 35) to secureit in place.28Electrical SystemMaintenanceWARNINGCALIFORNIAProposition 65 WarningBattery posts, terminals, and relatedaccessories contain lead and lead compounds,chemicals known to the State of Californiato cause cancer and reproductive harm.Wash hands after handling.Charging the BatteryRemoving the BatteryWARNINGBattery terminals or metal tools could short againstmetal machine components causing sparks. Sparkscan cause the battery gasses to explode, resultingin personal injury.• When removing or installing the battery, do notallow the battery terminals to touch any metalparts of the machine.• Do not allow metal tools to short betweenthe battery terminals and metal parts of themachine.1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Raise the seat to access the battery.4. Disconnect the negative (black) ground cable from thebattery post (Figure 36). Retain all fasteners.WARNINGIncorrect battery cable routing could damagethe machine and cables causing sparks.Sparks can cause the battery gasses toexplode, resulting in personal injury.• Always disconnect the negative (black)battery cable before disconnecting thepositive (red) cable.• Always connect the positive (red) batterycable before connecting the negative(black) cable.5. Slide the rubber cover up the positive (red) cable.Disconnect the positive (red) cable from the batterypost (Figure 36). Retain all fasteners.6. Remove the battery hold-down (Figure 36) and lift thebattery from the battery tray.G0050721234567Figure 361. Battery 5. Negative battery post2. Positive battery post 6. Wing nut, washer, and bolt3. Bolt, washer, and nut 7. Battery hold-down4. Terminal bootCharging the BatteryService Interval: Before storage—Charge the battery anddisconnect battery cables.1. Remove the battery from the chassis; refer to Removingthe Battery.2. Charge the battery for a minimum of 1 hour at 6 to 10amps. Do not overcharge the battery.3. When the battery is fully charged, unplug the chargerfrom the electrical outlet, then disconnect the chargerleads from the battery posts (Figure 37).29Figure 371. Positive battery post 3. Red (+) charger lead2. Negative battery post 4. Black (-) charger leadNote: Do not run the machine with the batterydisconnected, electrical damage may occur.Installing the Battery1. Position the battery in the tray (Figure 36).2. Install the positive (red) battery cable to the positive (+)battery terminal using the fasteners removed previously.3. Install the negative battery cable to the negative (-)battery terminal using the fasteners removed previously.4. Slide the red terminal boot onto the positive (red)battery post.5. Secure the battery with the hold-down (Figure 36).6. Lower the seat.Servicing the FusesThe electrical system is protected by fuses. It requiresno maintenance; however, if a fuse blows, check thecomponent/circuit for a malfunction or short.Fuse:• Main F1-30 amp, blade-type• Charge Circuit F2-25 amp, blade-type1. Remove the screws securing the control panel to themachine. Retain all fasteners2. Lift the control pane up to access the main wiringharness and fuse block (Figure 38).3. To replace a fuse, pull out on the fuse to remove it(Figure 38).30253025G01454021Figure 381. Main-30 amp 2. Charge circuit-25 amp4. Return the control panel to its original position. Usethe screws removed previously to secure the panel tothe machine.30Drive SystemMaintenanceChecking the Tire PressureService Interval: Every 25 hours—Check tire pressure.Maintain the air pressure in the front and rear tires asspecified. Uneven tire pressure can cause uneven cut. Checkthe pressure at the valve stem (Figure 39). Check the tireswhen they are cold to get the most accurate pressure reading.Refer to the maximum pressure suggested by the tiremanufacturer on the sidewall of the caster wheel tires.Inflate the rear drive wheel tires to 12 psi.Figure 391. Valve stemReleasing the Electric BrakeThe electric brake can be released by manually rotating thelink arms forward. Once the electric brake is energized thebrake will reset.To release the brake:G0150001Figure 401. Brake link arm on the electric brake control module1. Locate the shaft on the electric brake where the brakelink arms are connected.2. Rotate the shaft forward to release the brake.31Cooling SystemMaintenanceCleaning the Engine ScreenService Interval: Before each use or daily—Clean the engineair intake screen.To ensure proper cooling, make sure the grass screen, coolingfins, and other external surfaces of the engine are kept cleanat all times.Use a dry brush to clean grass and accumulated debris fromthe air intake screen and around the engine.Important: To prevent contaminating the fuel system,do not use water to clean the engine.Cleaning the Engine CoolingFins and ShroudsService Interval: Every 100 hours—Clean the engine coolingfins and shrouds.1. Disengage the blade control switch and move thecontrol levers to the neutral locked position and applythe parking brake.2. Stop the engine, remove the key, and wait for all movingparts to stop before leaving the operating position.3. Remove the air intake screen and cooling shrouds.4. Clean the debris and grass from the engine parts.5. Install the air intake screen and cooling shrouds.Mower MaintenanceServicing the Cutting BladesMaintain sharp blades throughout the cutting season becausesharp blades cut cleanly without tearing or shredding the grassblades. Tearing and shredding turns grass brown at the edges,which slows growth and increases the chance of disease.Check the cutter blades daily for sharpness, and for anywear or damage. File down any nicks and sharpen theblades as necessary. If a blade is damaged or worn, replaceit immediately with a genuine Toro replacement blade. Forconvenient sharpening and replacement, you may want tokeep extra blades on hand.WARNINGA worn or damaged blade can break, and a pieceof the blade could be thrown into the operator'sor bystander's area, resulting in serious personalinjury or death.• Inspect the blade periodically for wear ordamage.• Replace a worn or damaged blade.Before Inspecting or Servicing theBladesPark the machine on a level surface, disengage the bladecontrol switch, and move the motion control levers outwardto the park position. Stop the engine and remove the key.Inspecting the BladesService Interval: Before each use or daily—Check thecutting blades.1. Inspect the cutting edges (Figure 41). If the edgesare not sharp or have nicks, remove and sharpen theblades; refer to Sharpening the Blades.2. Inspect the blades, especially the curved area (Figure41). If you notice any damage, wear, or a slot formingin this area (item 3 in Figure 41), immediately installa new blade.32Figure 411. Cutting edge 3. Wear/slot forming2. Curved area 4. DamageChecking for Bent BladesNote: The machine must be on a level surface for thefollowing procedure.1. Raise the mower deck to the highest height-of-cutposition; also considered the 'transport' position.2. While wearing thickly padded gloves or other adequatehand protection slowly rotate blade to be measuredinto a position that allows effective measurement ofthe distance between the cutting edge and the levelsurface the machine is on.G009679123Figure 421. Deck 3. Blade2. Spindle housing3. Measure from the tip of the blade to the flat surfacehere.G009680123Figure 431. Blade, in position for measuring2. Level surface3. Measured distance between blade and surface (A)4. Rotate the same blade 180 degrees so that the opposingcutting edge is now in the same position.G0096811 23Figure 441. Blade, side previously measured2. Measurement position used previously3. Opposing side of blade being moved into measurementposition5. Measure from the tip of the blade to the flat surfacehere. The variance should be no more than 1/8 inch(3mm).33G009680123Figure 451. Opposing blade edge, in position for measuring2. Level surface3. Second measured distance between blade and surface (B)WARNINGA blade that is bent or damaged could breakapart and could seriously injure or kill you orbystanders.• Always replace bent or damaged bladewith a new blade.• Never file or create sharp notches in theedges or surfaces of blade.A. If the difference between A and B is greaterthan 1/8 inch (3mm) replace the blade with anew blade. Refer to Removing the Blades andInstalling the Blades.Note: If a bent blade is replaced with a new oneand the dimension obtained continues to exceed1/8 inch (3mm), the blade spindle could be bent.Contact an Authorized Toro Dealer for service.B. If the variance is within constraints, move to thenext blade..Repeat this procedure on each blade.Removing the BladesThe blades must be replaced if a solid object is hit, if theblade is out of balance, or the blade is bent. To ensureoptimum performance and continued safety conformanceof the machine, use genuine Toro replacement blades.Replacement blades made by other manufacturers may resultin non-conformance with safety standards.Hold the blade end using a rag or thickly-padded glove.Remove the blade bolt, curved washer, blade stiffener (42 inchmodels only), and blade from the spindle shaft (Figure 46).Figure 461. Sail area of blade 4. Blade bolt2. Blade 5. Blade stiffener3. Curved washerSharpening the Blades1. Use a file to sharpen the cutting edge at both ends ofthe blade (Figure 47). Maintain the original angle. Theblade retains its balance if the same amount of materialis removed from both cutting edges.Figure 471. Sharpen at original angle2. Check the balance of the blade by putting it on a bladebalancer (Figure 48). If the blade stays in a horizontalposition, the blade is balanced and can be used. If theblade is not balanced, file some metal off the end ofthe sail area only (Figure 47). Repeat this procedureuntil the blade is balanced.Figure 481. Blade 2. BalancerInstalling the Blades1. Install the blade onto the spindle shaft (Figure 46).Important: The curved part of the blade must bepointing upward toward the inside of the mower toensure proper cutting.2. Install the blade stiffener (42 inch models only), thecurved washer (cupped side toward the blade) and theblade bolt (Figure 46).3. Torque the blade bolt to 35-65 ft-lb (47-88 N-m).34Leveling the Mower DeckCheck to ensure the mower deck is level any time you installthe mower or when you see an uneven cut on your lawn.The mower deck must be checked for bent blades prior toleveling; any bent blades must be removed and replaced. Referto the Checking for Bent Blades procedure before continuing.The mower deck must be leveled side-to-side first then thefront to rear slope can be adjusted.Requirements:• The machine must be on a level surface.• All four tire must be properly inflated. Refer to Checkingthe Tire Pressure in the Drive System Maintenancesection.Side-to-Side Leveling1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Set the height-of-cut lever to middle position.4. Carefully rotate the blades so that they are all side toside (Figure 49).G0096821223344Figure 491. Blades side to side 3. Outside cutting edges2. Sail area of blade 4. Measure from the tip of theblade to the flat surfacehere5. Measure between the outside cutting edges and the flatsurface (Figure 49 ). If both measurements are notwithin 3/16 inch (5 mm), an adjustment is required;continue with this procedure.6. Support the weight of mower deck by placing woodblocks under the edges of the deck.Note: Avoid placing the supports under any anti-scalprollers if present on the deck.7. Move to the left side of the machine. Check if the sidecarriage bolt is in the fixed or slotted position (Figure50).G01532312345Figure 501. Hanger bracket 4. Side locking nut2. Slotted adjustmentposition5. Side carriage bolt3. Fixed position8. If the side carriage bolt is in the fixed position, removethe side carriage bolt and side locking nut from thefixed position and install it into the slotted adjustmentposition (Figure 51).If the bolt is in the slotted position, the carriage boltand side locking nut do not need to be removed.G01532312345Figure 511. Hanger bracket 4. Side locking nut2. Slotted adjustmentposition5. Side carriage bolt3. Fixed position9. Loosen the rear locking nut on the hanger bracket justenough to move the bracket (Figure 52).35G01532312345Figure 521. Hanger bracket 3. Side locking nut2. Rear locking nut 4. Adjustment notches10. Use the notches on the welded bracket to measurethe amount of adjustment. Each notch surface isequivalent to 0.25 inch , while a single side is 0.125inch (Figure 53). Adjust the height of the mower deckto the desired height.G01532512Figure 531. 0.25 inch 2. 0.125 inch11. Stop the deck at the adjusted position and tighten therear locking nut on the hanger bracket to hold the newposition (Figure 52). Tighten the side locking nut onthe hanger bracket.12. Continue leveling the deck by checking the front-to-rearblade slope; refer to Adjusting the Front-to-Rear BladeSlope.Adjusting the Front-to-Rear BladeSlopeCheck the front-to-rear blade level any time you install themower. If the front of the mower is more than 5/16 inch(7.9 mm) lower than the rear of the mower, adjust the bladelevel using the following instructions:1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Set the height-of-cut lever to middle position.Note: Check and adjust the side-to-side blade level ifyou have not checked the setting; refer to Side-to-SideLeveling.4. Carefully rotate the blades so they are facing front torear (Figure 54 ).G009658122Figure 541. Blades front to rear2. Measure from the tip of the blade to the flat surface here5. Measure from the tip of the front blade to the flatsurface and the tip of the rear blade to the flat surface(Figure 54 ). If the front blade tip is not 1/16-5/16 inch(1.6-7.9 mm) lower than the rear blade tip, adjust thefront locknut.6. To adjust the front-to-rear blade slope, rotate theadjustment nut in the front of the mower (Figure 55).G014634123Figure 551. Adjusting rod 3. Lock nut2. Adjusting block367. To raise the front of the mower, tighten the adjustmentnut. To lower the front of the mower, loosen theadjustment nut.8. After adjustment, check the front-to-rear slope again.Continue adjusting the nut until the front blade tip is1/16-5/16 inch (1.6-7.9 mm) lower than the rear bladetip (Figure 54).9. When the front-to-rear blade slope is correct check theside-to-side level of the mower again; refer to Levelingthe Mower from Side-to-Side.Removing the Mower1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Lower the height-of-cut lever to the lowest position.4. Remove the hairpin cotter from the front support rodand remove the rod from the deck bracket (Figure56). Carefully lower the front of the mower deck tothe ground.G0146351 23Figure 561. Front support rod 3. Deck bracket2. Locking nut5. Lift the mower deck and hanger brackets clear ofthe rear lift rod and lower the mower carefully to theground (Figure 57).223G0050771223Figure 571. Mower deck 3. Rear lift rod2. Hanger bracket6. Slide the mower deck rearward to remove the mowerbelt from the engine pulley.7. Slide the mower deck out from underneath themachine.Note: Retain all parts for future installation.Mower Belt MaintenanceInspecting the BeltsService Interval: Every 25 hours—Check the belts forwear/cracks.Check the belts for cracks, frayed edges, burn marks, or anyother damage. Replace damaged belts.Replacing the Mower BeltSquealing when the belt is rotating, blades slipping whencutting grass, frayed belt edges, burn marks, and cracks aresigns of a worn mower belt. Replace the mower belt if any ofthese conditions are evident.1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Set the height-of-cut at the lowest cutting position[1-1/2 inch (38 mm)].4. Using a spring removal tool, (Toro part no. 92-5771),remove the idler spring from the deck hook to removetension on the idler pulley and roll the belt off of thepulleys (Figure 58 ).37WARNINGThe spring is under tension when installedand can cause personal injury.Be careful when removing the belt.G005078123345123345Figure 581. Idler pulley 4. Spring2. Mower belt 5. Engine pulley3. Outside pulley 6. Spring removal too5. Route the new belt around the engine pulley andmower pulleys (Figure 58).6. Using a spring removal tool, (Toro part no. 92-5771),install the idler spring over the deck hook and placingtension on the idler pulley and mower belt (Figure 58).Installing the Mower1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Slide the mower under the machine.4. Lower the height-of-cut lever to the lowest position.5. Lift the rear of the mower deck and guide the hangerbrackets over the rear lift rod (Figure 57).6. Attach the front support rod to the mower deck withthe clevis pin and hairpin cotter (Figure 56).7. Install the mower belt onto the engine pulley; refer toReplacing the Mower Belt.Replacing the Grass DeflectorService Interval: Before each use or daily—Inspect the grassdeflector for damageWARNINGAn uncovered discharge opening could allow thelawn mower to throw objects in the operator's orbystander's direction and result in serious injury.Also, contact with the blade could occur.Never operate the machine without grass deflector,discharge cover or grass collection system in place.Inspect the grass deflector for damage before each use.Replace any damaged parts before use.1. Locate items shown in Figure 59.G005303123 4567Figure 591. Mower deck 5. Spring2. Grass deflector 6. Nut (3/8 inch)3. Grass deflector bracket 7. Short stand-off4. Rod2. Remove the nut (3/8 inch) from the rod under themower (Figure 59).3. Slide the rod out of the short stand-off, spring, andgrass deflector (Figure 59). Remove the damaged orworn grass deflector.4. Replace the grass deflector (Figure 59).5. Slide rod, straight end, through the rear grass deflectorbracket.6. Place the spring on the rod, with end wires down, andbetween the grass deflector brackets. Slide rod throughsecond grass deflector bracket (Figure 59).7. Insert rod at front of grass deflector into shortstand-off on deck. Secure rear end of rod into themower with a nut (3/8 inch) (Figure 59).Important: The grass deflector must be springloaded in the down position. Lift the deflector upto test that it snaps to the full down position.38CleaningWashing the Underside of theMowerService Interval: After each use—Clean the mower housing.Wash the underside of the mower after each use to preventgrass buildup for improved mulch action and clippingdispersal.1. Park the machine on a level surface and disengage theblade control switch.2. Move the motion control levers outward to the parkposition, stop the engine, remove the key, and wait forall moving parts to stop before leaving the operatingposition.3. Attach the hose coupling to the end of the mowerwashout fitting, and turn the water on high (Figure 60).Note: Spread petroleum jelly on the washout fittingO-ring to make the coupling slide on easier and protectthe O-ring.G020098241234Figure 601. Washout fitting 3. O-ring2. Hose 4. Coupling4. Lower the mower to the lowest height-of-cut.5. Sit on the seat and start the engine. Engage the bladecontrol switch and let the mower run for one to threeminutes.6. Disengage the blade control switch, stop the engine,and remove the ignition key. Wait for all moving partsto stop.7. Turn the water off and remove the coupling from thewashout fitting.Note: If the mower is not clean after one washing, letit soak for 30 minutes. Then repeat the procedure ofwashing the underside of the mower.8. Run the mower again for one to three minutes toremove excess water.WARNINGA broken or missing washout fitting couldexpose you and others to thrown objects orblade contact. Contact with blade or throwndebris can cause injury or death.• Replace broken or missing washout fittingimmediately, before using mower again.• Never put your hands or feet under themower or through openings in the mower.39StorageCleaning and Storage1. Disengage the blade control switch, move the motioncontrols outward to the park position, stop the engine,and remove the key.2. Remove grass clippings, dirt, and grime from theexternal parts of the entire machine, especially theengine. Clean dirt and chaff from the outside of theengine cylinder head fins and blower housing.Important: You can wash the machine with milddetergent and water. Do not pressure wash themachine. Avoid excessive use of water, especiallynear the control panel, engine, hydraulic pumps,and motors.3. Service the air cleaner; refer to Servicing the AirCleaner in the Engine Maintenance section.4. Grease and oil the machine; refer to the Lubricationsection.5. Change the crankcase oil and filter; refer to Servicingthe Engine Oil in the Engine Maintenance section.6. Check the tire pressure; refer to Checking the TirePressure in the Drive System Maintenance section.7. Charge the battery; refer to Servicing the Battery in theElectrical System Maintenance section.8. Check the condition of the blades; refer to Servicingthe Cutting Blades in the Mower Maintenance section.9. Prepare the machine for storage when non-use occursover 30 days. Prepare the machine for storage asfollows.10. Add a petroleum based stabilizer/conditioner to thefuel in the tank. Follow the mixing instructions fromthe stabilizer manufacturer. Do not use an alcoholbased stabilizer (ethanol or methanol).Note: A fuel stabilizer/conditioner is most effectivewhen mixed with fresh gasoline and used at all times.Run the engine to distribute the conditioned fuelthrough the fuel system (5 minutes).Stop the engine, allow it to cool, and drain the fuel tank.Restart the engine and run it until it stops.Choke the engine. Start and run the engine until it willnot start.Dispose of fuel properly. Recycle pursuant to localcodes.Important: Do not store stabilizer/conditionedgasoline over 90 days.11. Remove the spark plug(s) and check its condition; referto Servicing the Spark Plug in the Engine Maintenancesection. With the spark plug(s) removed from theengine, pour two tablespoons of engine oil into thespark plug hole. Use the starter to crank the engine anddistribute the oil inside the cylinder. Install the sparkplug(s). Do not install the wire on the spark plug(s).12. Clean any dirt and chaff from the top of the mower.13. Scrape any heavy buildup of grass and dirt from theunderside of the mower, then wash the mower witha garden hose.14. Check the condition of the drive and mower belts.15. Check and tighten all bolts, nuts, and screws. Repair orreplace any part that is worn or damaged.16. Paint all scratched or bare metal surfaces. Paint isavailable from your Authorized Service Dealer.17. Store the machine in a clean, dry garage or storage area.Remove the key from the ignition switch and keep itin a memorable place. Cover the machine to protectit and keep it clean.40TroubleshootingProblem Possible Cause Corrective Action1. The engine load is excessive. 1. Reduce ground speed.2. The oil level in the crankcase is low. 2. Add oil to the crankcase.3. The cooling fins and air passagesunder the engine blower housing areplugged.3. Remove the obstruction from thecooling fins and air passages.4. The air cleaner is dirty. 4. Clean or replace the air cleanerelement.The engine overheats.5. Dirt, water, or stale fuel is in fuelsystem.5. Contact an Authorized Service Dealer1. The blade control switch is engaged. 1. Move the blade control switch toDisengaged.2. The motion control levers are not in thepark position.2. Move the motion control levers outwardto the park position.3. The battery is dead. 3. Charge the battery.4. The electrical connections are corrodedor loose.4. Check the electrical connections forgood contact.5. A fuse is blown. 5. Replace the fuse.The starter does not crank6. A relay or switch is damaged. 6. Contact an Authorized Service Dealer.1. The fuel tank is empty. 1. Fill the fuel tank.2. The choke is not on. 2. Move the choke lever to On.3. The air cleaner is dirty. 3. Clean or replace the air cleanerelement.4. The spark plug wire(s) is loose ordisconnected.4. Install the wire(s) on the spark plug.5. The spark plug(s) is pitted, fouled, orthe gap is incorrect.5. Install a new, correctly gapped sparkplug(s).6. There is dirt in fuel filter. 6. Replace the fuel filter.7. Dirt, water, or stale fuel is in fuelsystem.7. Contact an Authorized Service Dealer.8. There is incorrect fuel in the fuel tank. 8. Drain the tank and replace the fuel withthe proper type.The engine will not start, starts hard, orfails to keep running.9. The oil level in the crankcase is low. 9. Add oil to the crankcase.1. The engine load is excessive. 1. Reduce ground speed.2. The air cleaner is dirty. 2. Clean the air cleaner element.3. The oil level in the crankcase is low. 3. Add oil to the crankcase.4. The cooling fins and air passagesunder the engine blower housing areplugged.4. Remove the obstruction from thecooling fins and air passages.5. The spark plug(s) is pitted, fouled, orthe gap is incorrect.5. Install a new, correctly gapped sparkplug(s).6. The fuel tank vent is blocked. 6. Contact an Authorized Service Dealer.7. There is dirt in the fuel filter. 7. Replace the fuel filter.8. Dirt, water, or stale fuel is in the fuelsystem.8. Contact an Authorized Service Dealer.The engine loses power.9. There is incorrect fuel in the fuel tank. 9. Drain the tank and replace the fuel withthe proper type.1. The bypass valves are open. 1. Close the tow valves.2. The traction belts are worn, loose, orbroken.2. Contact an Authorized Service Dealer.3. The traction belts are off of the pulleys. 3. Contact an Authorized Service Dealer.The machine does not drive.4. The transmission has failed. 4. Contact an Authorized Service Dealer.41Problem Possible Cause Corrective Action1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts.2. The engine pulley, idler pulley, or bladepulley is loose.2. Tighten the appropriate pulley.3. The engine pulley is damaged. 3. Contact an Authorized Service Dealer.4. The cutting blade(s) is/are bent orunbalanced.4. Install a new cutting blade(s).5. A blade mounting bolt is loose. 5. Tighten the blade mounting bolt.There is abnormal vibration.6. A blade spindle is bent. 6. Contact an Authorized Service Dealer.1. The blade(s) is not sharp. 1. Sharpen the blade(s).2. A cutting blade(s) is/are bent. 2. Install a new cutting blade(s).3. The mower is not level. 3. Level the mower from side-to-side andfront-to-rear.4. An anti-scalp wheel is not set correctly. 4. Adjust the anti-scalp wheel height.5. The underside of the mower is dirty. 5. Clean the underside of the mower.6. The tire pressure is incorrect. 6. Adjust the tire pressure.Uneven cutting height.7. A blade spindle is bent. 7. Contact an Authorized Service Dealer.1. The drive belt is worn, loose or broken. 1. Install a new drive belt.2. The drive belt is off of the pulley. 2. Install the drive belt and check theadjusting shafts and belt guides for thecorrect position.3. The Power Take-Off (PTO) switch orPTO clutch is faulty.3. Contact an Authorized Service Dealer.The blades do not rotate.4. The mower belt is worn, loose, orbroken.4. Install a new mower belt.42SchematicsG014644Electrical Diagram (Rev. A)43TimeCutterThe Toro Total Coverage WarrantyandTITANMowersLimited Warranty (see warranty periods below)Conditions and Products CoveredThe Toro Company and its affiliate, Toro Warranty Company, pursuant toan agreement between them, jointly promise to the original purchaserto repair the Toro Products listed below if defective in materials orworkmanship.The following time periods apply from the date of purchase by the originalowner:Products Warranty PeriodTimeCutter and MX Mowers Residential use2 – 3 years•Engines1 — Residential use Kawasaki – 3 yearsKohler – 3 yearsToro – 3 yearsTimeCutter and MX Mowers Commercial use 30 days•Engines1 — Commercial use Kawasaki – 3 yearsKohler – 90 daysToro – 90 daysTITAN Mowers – Residential orCommercial use3 years or 300 hours3•Engines1 — Residential orCommercial useKawasaki – 3 years•Frame Lifetime (original owner only)4TITAN MX5400 and MX600 Mowers– Residential or Commercial use4 years or 400 hours3•Engines1 — Residential orCommercial useKawasaki – 3 years•Frame Lifetime (original owner only)4All Mowers•Attachments 1 year•Battery 90 days Parts and Labor1 year Parts only•Belts and Tires 90 days1Some engines used on Toro Products are warranted by the engine manufacturer.2Residential use means use of the product on the same lot as your home. Use at more than onelocation is considered commercial use and the commercial use warranty would apply.3Whichever occurs first.4Lifetime Frame Warranty - If the main frame, consisting of the parts welded together to form thetractor structure that other components such as the engine are secured to, cracks or breaks innormal use, it will be repaired or replaced, at Toro's option, under warranty at no cost for partsand labor. Frame failure due to misuse or abuse and failure or repair required due to rust orcorrosion are not covered.Warranty may be denied if the hour meter is disconnected, altered, orshows signs of being tampered with.Owner ResponsibilitiesYou must maintain your Toro Product by following the maintenanceprocedures described in the Operator's Manual. Such routinemaintenance, whether performed by a dealer or by you, is at your expense.Instructions for Obtaining Warranty ServiceIf you think that your Toro Product contains a defect in materials orworkmanship, follow this procedure:1. Contact any Authorized Toro Service Dealer to arrange serviceat their dealership. To locate a dealer convenient to you, refer tothe Yellow Pages of your telephone directory (look under “LawnMowers”) or access our web site at www.Toro.com. You may alsocall the numbers listed in item #3 to use the 24-hour Toro Dealerlocator system.2. Bring the product and your proof of purchase (sales receipt) to theService Dealer. The dealer will diagnose the problem and determineif it is covered under warranty.3. If for any reason you are dissatisfied with the Service Dealer’sanalysis or with the assistance provided, contact us at:Customer Care Department, RLC DivisionToro Warranty Company8111 Lyndale Avenue SouthBloomington, MN 55420-1196Toll free at 866-216-6029 (U.S. customers)Toll free at 866-216-6030 (Canadian customers)Items and Conditions Not CoveredThere is no other express warranty except for special emission systemcoverage and engine warranty coverage on some products. This expresswarranty does not cover the following:• Cost of regular maintenance service or parts, such as filters, fuel,lubricants, oil changes, spark plugs, air filters blade sharpeningor worn blades, cable/linkage adjustments, or brake and clutchadjustments• Components failing due to normal wear• Any product or part which has been altered or misused or neglectedand requires replacement or repair due to accidents or lack of propermaintenance• Pickup and delivery charges• Repairs or attempted repairs by anyone other than an AuthorizedToro Service Dealer• Repairs necessary due to failure to follow recommended fuelprocedure (consult Operator's Manual for more details)– Removing contaminants from the fuel system is not covered– Use of old fuel (more than one month old) or fuel which containsmore than 10% ethanol or more that 15% MTBE– Failure to drain the fuel system prior to any period of non-useover one monthGeneral ConditionsAll repairs covered by these warranties must be performed by anAuthorized Toro Service Dealer using Toro approved replacement parts.Neither The Toro Company nor Toro Warranty Company is liable forindirect, incidental or consequential damages in connection with theuse of the Toro Products covered by this warranty, including anycost or expense of providing substitute equipment or service duringreasonable periods of malfunction or non-use pending completionof repairs under this warranty.All implied warranties of merchantability (that the product is fit forordinary use) and fitness for use (that the product is fit for a particularpurpose) are limited to the duration of the express warranty.Some states do not allow exclusions of incidental or consequentialdamages, or limitations on how long an implied warranty lasts, sothe above exclusions and limitations may not apply to you.This warranty gives you specific legal rights, and you may also have otherrights which vary from state to state.Countries Other than the United States or CanadaCustomers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guaranteepolicies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guaranteeinformation, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local ToroDealer.374-0258 Rev E NO TITLE NO TITLE Safe Operating Practices Toro Riding Mower Safety NO TITLE NO TITLE Think Safety First Before Starting Starting the Engine Operating the Blades Testing the Safety Interlock System Stopping the Engine Driving Stopping the Machine Adjusting the Height of Cut Adjusting the Anti-Scalp Rollers Positioning the Seat Adjusting the Motion Control Levers Pushing the Machine by Hand Grass Deflector Raising the Seat Greasing the Bearings Servicing the Air Cleaner Servicing the Engine Oil Servicing the Spark Plug Replacing the In-line Fuel Filter Charging the Battery Servicing the Fuses Checking the Tire Pressure Releasing the Electric Brake Cleaning the Engine Screen Cleaning the Engine Cooling Fins and Shrouds Mower Maintenance Servicing the Cutting Blades Leveling the Mower Deck Removing the Mower Mower Belt Maintenance Installing the Mower Replacing the Grass Deflector Washing the Underside of the Mower NO TITLE Cleaning and Storage