Model ISS AGRI Facility -Animal Waste Treatment
The ISS AGRI Facility has been developed to recycle animal by-products (ABPs) of the agricultural and food industries. The system is designed to treat animal by-products, losses and animal carcasses, including poultry, fish, cow, porcine, sheep, blood, feather, bones which constitute a source of hazardous waste. The Celitron’s ISS AGRI Facility is a new technical solution for the process of protein & fat recovery of red meat by-products. The ISS AGRI Facility is a unique, continuous and automated animal waste recycling system, protein & fat recovery plant including sterilization and shredding in the Integrated Sterilizer and Shredder (ISS), separating solids, oil and water and drying, giving the opportunity to use the end result as dry nutrition (such as the meat meal, bone meal, blood meal, feathers meal) within the animal food industry.
Flexible Size
From 10 up to 100 tons per day.
Small Footprint
Installed at the slaughterhouses’ production line, to save on storage and transportation.
Local and immediate treatment of all slaughterhouse waste
Poultry, fish, porcine, red meat, blood, bones, feathers protein and fat recovery, etc.
Lower energy consumption
Shorter cycle time and the usage of a pressure vessel.
High Quality End-product
Generating better quality meat meal, blood meal, bone meal and oil as a result of the immediate and short processing time of "fresh" material.
No transportation
On-site solution for slaughterhouses.
Our ISS AGRI Facility is designed to treat feathers as well as all other animal by-products without the need of additional processes in one cycle. Our protein & fat recovery process allows very fast treating and hydrolyzation of the chicken feathers. As such, we save energy, space requirement and we reach high level digestibility of our meals (more than 80%).
Our animal waste disposal system is a unique protein & fat recovery plant contains three main units of equipment, the Integrated Sterilizer and Shredder (ISS), Decanter and Dryer, and some other sub-systems for the complete animal by-product rendering process.
The Integrated Sterilizer and Shredder gives full medical sterilization cycle (SAL 6log10) with steam at low temperature (121 °C) to keep the ABP protein content of the load. It secures the quality of the end-product, and while neutralizes bacteria and viruses, it shreds the loaded material into pieces within a pressure vessel.
In the animal by-product process, shredding and sterilization within one closed vessel is essential, as it provides a safe working environment for the operator and for the technician during maintenance procedures and it also precludes the possibility of any cross-contamination in the protein & fat recovery process.
The ISS has an integrated shredder controlled by a powerful drive to perfectly process all the solid parts and fluid.
The feeding of by-products and the discharge of end-products are performed automatically. The materials (solid - meat meal, bone meal, blood meal, feathers meal-, water and oil) are collected in separate containers for easy access and discharge.
After the animal waste recycling treatment in the ISS, the processed animal by-products are rendered non-infectious, non-hazardous, and are sterile from bacteria, viruses and prions.
From the ISS the treated animal by-products are automatically transferred to the decanter, which is a rapid centrifugal vessel, performing solid-liquid-oil separation.
After the separation, materials (such as the meat meal, bone meal, blood meal and feathers meal) are transported automatically to the dryer equipment, which release the moisture content of solid material.
The dried solid end-product, which is nutrition is suitable to be returned as animal feed for example for fish meal. The water end result can be let into the sewage system or it can be further processed to extract collagen.
- Protein – 74%
- Fat – 10%
- Ash – 16%
- Digestibility – 90%