Enrichable - Model AV1250 and AV1500 - Enriched Cage Systems
From Poultry Equipment
AV1250 and AV1500 are 2 models that we offer professional solutions for people and organizations who breeds hens in alternative capacities.
Products Details
Usage Areas
European Type of Enrichable / Enriched Laying Chicken Cages That Allow Producer to Breed Under Optimum Conditions.
Batary
Our AV1250 / AV1500 enrichable egg cages are a cage system designed for high breeding performance that can be easily converted to the European enriched cage system.
AV1250/AV1500 model cages , the eyes are divided by the intermediate partition plate fitted between the upper partition plate (1.00mm) and the lower partition plate (1.50mm), which are mounted on the cage poles.
AV1250 model cage, the battery also has a depth of 625mm, a front size of 600mm and a height of 680mm . 9 (nine) chickens can be breed in one eye .
AV1500 model cage, the depth of the battery is 750mm, the front size is 600mm and the height is 680mm . 11 (eleven) chickens can be breed in one eye.
All metal and wire parts of the cage are galvanized . The metal-sheets used in the cages up to 1.00 mm thick are 215 gr / m² galvanized, 1.50 mm and thicker are 275 gr / m² galvanized. This gives maximum protection against corrosion. Higher cage-based requirements result in higher egg production performance and lower cost of production. The special base steel is placed in the tensioner wire with the suspension system. Thanks to this system, the amount of cracked and dirty eggs has been reduced to a minimum level. Base bolts with steel hooks are mounted to the intermediate partition bottom sheet, intermediate compartment bottom plates with rivets intermediate compartment to side plates intermediate compartment side plates are special folded over the feeders with a curved profile. This design has created a solid ,long life construction .
Feeding
Chain and cart feeding system can be made. Chain feeding provides fast and equal distribution it also reduces feed loss. Feed corners provide seamless continuous feed does not require any maintenance. The working periods of the chain feeding system can be adjusted by a time clock.
The cart feeding system allows for a healthy feeding. Excellent production results, low maintenance, flexibility and safety are the advantages of the feeding system. Cart feeding system has a feed a device which can be easily adjusted the feed size of between 0,5-3cm , provides an opportunity to be easily adjusted. The cart feed system prevents the spread of feed, ensures equal feed distribution.
Feed buckets are separated for each floor and are mounted together via a column. Each feed bucket has a direction channel . Thanks to these channels, the feed from the helix is distributed in equal quantities. The working periods of the feed car can be adjusted by a time clock. Feeders are made of Roll Grass technology with a thickness of 0.70 mm and 215 gr / m² galvanized coated sheet to give extra strength. Deep feeding channel prevents the feed loss. The feed feet are specially formulated with mold and made of 2 mm thick 275 gr / m² galvanized coated sheet.
Egg Collecting System
There are 2 kinds of egg collection cage systems which are Lift-Type and Ascalator Elevator systems.
Lift-Type Egg Collecting System
AV1250/AV1500 cages ,the eggs that come easily onto the cloth band due to the special inclination of the cage sub-tails are collected in order by the elevator type egg collection head and are taken to the egg storage on the egg conveyor and the egg storage by the egg conveyor. Lift type egg collection systems are designed by calculating the minimum cracked and broken egg ratio. Egg conveyors are minimized in cracking and cracking ratio and eggs are carried out from the poultry to egg storage. In lift type systems the conveyor width is 530 mm .
Escalator-Elevated Egg Collecting System
The eggs are collected from all floors are transported to mini conveyors with cloth belt and via the mini conveyor the eggs also goes to escalator-elevator type egg heads and transferred to egg conveyor. The conveyor width is 650 mm in the escalator-elevator type systems. The escalator-elevator type egg collecting systems are designed by targeting large-sized farms to collect eggs during working hours.
Water Suply
For a healty poultry production you need clean and plenty amount of water . Water must be in a position where animals can reach easily and should be away of contamination. The best and healthiest way to achieve these conditions is with steel nipples which are in the middle of the cage. Each animal can reach 2 nippels. Nippels are made of stainless steel and they has a long-trouble free working life . Water inlet and outlet holes are wide enough so that they do not get closed. At the beginning of every nipple line there are 8lt-capacity water distribution tanks . A 45 mm deep V-channel was placed under each nipple to prevent water splashing on the manure belt.
Manure Removal System
Tightly bonded polypropylene manure belts collect manure under each eye of each layer. The band itself is resistant to tearing and heat. These bands are moved by steel drums. This solid structure provides a long time and ensures the delivery of the manure over long distances. When the belts run the mansure scraper falls on the V-shapped manure conveyor belt. Pressure rollers prevent tensioning only when the belts are working. More dry manure is provided thanks to the solid water system and cage structure. Horizontal and vertical manure conveyors located behind the set allow the manure to be taken out of the poultry.
Enriched Cage System
Enriched cage conversion process is ; the intermediate partitioning wires are removed and the 8 eyes in the 2.40 m long unit are merged together . In our AV1250 model cage, an eye of 125x240 = 30000 cm² is created , can take acapacity of 40 chickens . 40x750=30000cm² . In our AV1500 model cage, an eye of 150x240 = 36000 cm² is created and can take 48 chickens . The enriched cage system is consisting of the nesting-box area , tuning area , scratching area and nail rasping area. Enriched cage system conversion process is designed to be done with minimum labor cost.
Nesting-box
Each enriched unit is consisting of 2 nesting-boxes measuring 60 x 34 cm. İn this area it is expected to lay eggs in an uniform , natural environment of the chickens.
Nesting-Box Area , Tuning Area , Scratching Area And Nail Rasping Area and Water Supply
There is a mat in the scratching area sizes from 57x47 cm . There are 8 steel nipples in each unit in the middle of the unit and in the water supply channel extending along the block . In enriched cage system , droppers are installed instead of V channels allows a drier mansure . There is a 2.40 mt long pipe line which is passing trough the center of the unit and at the right and left eyes there is a double pipe line sized from 120 mt and totally it is consisting of 8 pipe lines measuring 7,20 mt long tuning area is providing the desired compatibility . ( Article 4 : Each bird need a space of 0,15 mt ) Nail rasping area has in total 8 nail raspers which is placed on the breastplate sheets.
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